Greenhouse HE-YOR User manual

4’ Wide
ASSEMBLY INSTRUCTIONS
ISSUE: 1
A (mm) B (mm)
4’4” x 4’4” 1348
4’4” x 6’4” 1968
4’4” x 8’4” 2588
4’4” x 10’5” 3208
4’4” x 12’5” 3828
1320
4’4” x 2’4” 728 Model
HE-YOR

2
Thank you for purchasing your new Hercules greenhouse. We recommend you familiarise yourself with the instructions and read all safety
information before you commence assembly. This instruction manual is also available online at www.greenhousepeople.co.uk
in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385408.
These instructions are divided into sections; B-base, partlists,1-sides, 2-front gable, 3-rear, 4-joining the four sides together, 5-roof, 6-vent, 7-door,
8-glazing, 9-louvre assembly, 10-vent attachment, 11-door attachment, 12 anchoring down, back cover-packing list. If you need to contact us for assis-
tance please refer to the relevant section/s or the page numbers bottom middle.
Safety Warning
 Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
 Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.
 Do not assemble the greenhouse in high winds.
 For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.
 Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
 When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.
 A concrete or slabbed base will provide the most solid foundation for your greenhouse.
 IMPORTANT: Do not fix your building down until the building is fully assembled, including glazing.
 Avoid placing your greenhouse under trees or in other vulnerable locations.
 To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
 Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not
anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
 You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.
 If you have arranged for someone to install your greenhouse for you, please check that all components are included. Most parts are numbered
and can be identified by a stamped number (without the ’SY’, ‘HE’, ‘CL’) or removable label. Alternatively, the components can be identified by
lengths detailed in the packing list (see diagram below). Please also note that NOT all parts for a specific area will be packed together, i.e. door
related components are packed together and some are used in main frame construction.
 Anchoring down your greenhouse should be the final stage of construction (including glazing).
 Once installed your greenhouse requires little maintenance, but to maintain the smooth running of
your door(s) WD40 or similar can be applied to the door wheels and lower door guides.
Guarantee
 Your new Hercules greenhouse is guaranteed for 10 years against faulty manufacture of the
framework. This does not include glazing, moving parts, accidental damage or wind damage.
610mm
121
KEY
SYMBOL KEY DESCRIPTION
EXTERNAL VIEW
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
DO NOT FIX DOWN!
TWIST TO LOCK
TIGHTEN
DO NOT WET!
CUT TO LENGTH
INTERNAL VIEW

3
OPTION 1: base on slabs
OPTION 2: base on concrete
A (mm) B (mm)
4’4” x 4’4” 1348
4’4” x 6’4” 1968
4’4” x 8’4” 2588
4’4” x 10’5” 3208
4’4” x 12’5” 3828
1320
4’4” x 2’4” 728
613
SY004 3720 2
SY009 3100 2
SY015 2480 2
SY029 1860 2
SY097 1240 1 3 1 1 1 1
SY098 620 2
SY610 312 2
SY613
100 4
Part
No. Section Size (mm) 4 2 4 4 4 6 4 8 4 10 4 12
97
613

4
SY002 3720 1
SY006 3100 1
SY012 2480 1
SY026 1860 1
SY057 1240 1
SY088 620 1
SY092
741 0 2 4 6 8 10
SY135
894 0 2 4 4 4 4
SY081
SY085
SY093 617
628
636
1
1
1 2 3 4
CL1046
375
0 1 2 3 4 5
Part
No. Section Size (mm) 4 2 4 4 4 6 4 8 4 10
Page
Ref 4 12
SY042
1730 2
SY043 2
SY048
1489 4
SY059
1236 1
SY611
326 2
SY062
1216 1
SY063 1216 1
SY076
1504 2
SY077
1504 2
SY089 728
2
SY090 728
2
SY132
304 2
SY133 304 2
SY001 3720 2
SY005 3100 2
SY017 2480 2
SY025 1860 2
SY055 1240 2
SY078 620 2
SY003 3720 2
SY008 3100 2
SY014 2480 2
SY027 1860 2
SY058 1240 2
SY091 620 2
SY021
1585 2 2
SY047
1504 0 2 4 6 8 10
4
SY201
2
SY200
4
SY612
1
SY616
SY615
1
1
615
Part
No. Section Size (mm) 4 2 4 4 4 6 4 8 4 10
Page
Ref 4 12
SY121
612 1 1 1 2 3 4
SY123
612 1 1 1 2 3 4
SY127
457 2 2 2 4 6 8
SY
STAY
1 1 1 2 3 4
SY
PIN
2 2 2 4 6 8
SY-
BOLM4X10
SYNUTM4
M4 6 6 6 12 18 24
SY-
BOLM6
X22 M6 X
22mm 2 2 2 4 6 8
4 - YORK

5
Part
No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12
Page
Ref 4 2
SYBOL
M6X11
(INC BASE)
M6
BOLT
10mm
91 103 119 131 145 155
SYBOL
M6X15 M6
BOLT
15mm
SYNUT
M6
(INC BASE)
M6
NUT
121 132 147 159 173 183
SYBOL
M6X11
CROP
(INC BASE)
M6
CROP
22 21 20 20 20 20
8
SYBC
(C/W)
1210 1210
PLASTIC 8 12 16 20 24 28
SYBC
(C/W)
1500 1500
PLASTIC 8 12 16 20 24 28
SYBC
(C/W)
2000 2000
PLASTIC
SYZ-
CLIP N/A
4 8 12 16 20 24
SY-
FOAM 15000
FOAM
3
roll
3
roll
4
roll
5
roll
5
roll
5
roll
6
SY651
(HE633+
SKID)
306 2
SY650
(HE633+
WHEELS)
306 2
SY634
306 2
SY630
1730 2
SY652
(HE631+
SKID)
1730 1
SY653
1730 1
HE384
112 2
SY629
795 8
HE571
3800 1
HE583
19 24
HE400
40 2
HE560
N/A 2
HE374
1320 1
HE402
1320 1
HE404
N/A 2
SY627
612 1
SY614
574 1
HE300
N/A 2
02 -1825
SCREW
2
10mm
Part
No. Section Size (mm) 4 4 4 6 4 8 4 10 4 12
Page
Ref 4 2
4 - YORK

6
Part No mm Quantity
58 1245 2
47 1504 2
55 1245 2
21 1585 2
4’
Part No mm Quantity
8 3100 2
47 1504 8
5 3100 2
21 1585 4
Part No mm Quantity
14 2480 2
47 1504 6
17 2480 2
21 1585 4
Part No mm Quantity
27 1860 2
47 1504 4
25 1860 2
21 1585 4
Part No mm Quantity
3 3720 2
47 1504 10
1 3720 2
21 1585 4
6’
8’
10’
12’
58
55
27
25
14
17
8
5
3
1
X 2
X 2
X 2
X 2
X 2
2’
X 2
Part No mm Quantity
91 620 2
78 620 2
21 1585 2
91
78
M6
6
M6
6
M6
12
M6
12
M6
16
M6
16
M6
20
M6
20
M6
24
M6
24
M6
2
M6
2
On the 2’ long model the sides have no
vertical side bar ‘47’. Because of this
the sides have little substance and you
will find it easier to skip this section ‘1’
until you have built the front (section 2)
and rear (section 3). The sides can then
be built in situ during section ‘4’ where
the gutters ‘91’ and cills ‘78’ will allow
the front and rear to connect.

7
47
21
47
PLEASE NOTE THAT
10mm BOLTS ARE USED
THROUGHOUT THE
MAJORITY OF
CONSTRUCTION UNLESS
STATED OTHERWISE!
E.g. 15mm etc...
10mm 15mm

8
Part No mm Quantity
42 1734 1
43 1734 1
48 1489 2
76 1504 1
77 1504 1
89 728 1
90 728 1
132 304 2
Part No mm Quantity
611 326 2
612 615 1
615 n/a 1
616 n/a 1
133 304 2
28
8
10mm
15mm
M6 34
2
1
612
48
76 77
132
43
89 90
42
133
48
132
133
611611
76 /
77
133
48
42 /
43
2
15mm
615 616
15mm
PARTS IN BETA DOOR BOX

9
42 /
43
89 /
90
89 90
48
89 /
90
48
132
76 /
77
76 /
77
611
611
612 615 /
616
201
42 /
43
15mm
404
200

10
Part No mm Quantity
42 1734 1
43 1734 1
48 1489 2
59 1236 1
62 1216 1
Part No mm Quantity
63 1216 1
76 1504 1
77 1504 1
89 728 1
90 728 1
30 30
M6
2
1
48
42 /
43
59
48
76 77
62
43
89 90
42
63
48
59 76 /
77
59

11
42 /
43
89 /
90
63 63
89 /
90
76 /
77
48
62
62
89 90
201
200

12

13
18mm
7mm
If you have a metal base and you live in a windy location then you should drill and
fix the frame to the base using 10mm nuts and bolts. Drill centrally between two
vertical glazing bars for neatness (it is not essential to drill every section). Make
sure the bolt head does NOT interfere with the line of the glass. Cills should be
drilled 18mm from the inside vertical face to avoid the front glass face. Do NOT
anchor the structure to the ground until the end!
M6 CROP
15mm
615 /
616
SY159

14
6’ Part No mm Quantity
26 1860 1
92 741 4
93 636 1
135 894 4
1046 375 2
18
2’ Part No mm Quantity
88 620 1
92 741 0
81 617 1
135 894 0
2
1
1 2
2
3
3 4
4
4’ Part No mm Quantity
57 1240 1
92 741 2
85 628 1
135 894 2
1046 375 1
9
135
135
92
92
135
21

15
8’ Part No mm Quantity
12 2480 1
92 741 6
93 636 2
135 894 4
1046 375 3
26
12’ Part No mm Quantity
2 3720 1
92 741 10
93 636 4
135 894 4
1046 375 5
42
10’ Part No mm Quantity
6 3100 1
92 741 8
93 636 3
135 894 4
1046 375 4
36
X 2
M4 X 4
81 /
85 /
93?
1046

16
127
121
121
127
610 x 457
M6 10mm X 2
X 2
X 4
M4 X 2
M4 X 2
X 1
1000mm
Part No mm Quantity
121 612 1
123 612 1
127 457 2
CAPPING CUT
TO 436mm X 2

17
123
610 x 457

18
Tops
Part No mm Quantity
630 1730 2
634 306 2
650 306 2
651 306 2
652 1730 1
384 2
629 8
571 1 (4m)
583 24
SYBOLM6X11 4
SYNUTM6 4
653 1730 1
E
249 x 805
4 OF
630 630
634
634
629 629
629 629
650
651
START FINISH
630
630
652
653
650
651
571
571
INSERT
GLASS
COMPLETE
634
E
249
x
805
E
249
x
805
629 629
629 629
E
249
x
805
E
249
x
805
650
651

19
630
634
629
650
651
652
630
583
384
630
E
249
x
805
E
249
x
805
583
630
583
630
571
650

20
The adhesive foam
(SYFOAM) goes longitu-
dinally over the green-
house frame, see exam-
ples to the right. It never
goes horizontally, the
glass just sits directly
onto the aluminium cills in
the sides.
Remove the white paper
on the foam before it gets
wet as it is difficult to re-
move, i.e. it comes off in
small pieces.
e.g.
SYBC
(C/W)
1500
GLASS GLASS GLASS GLASS
CAPPING NEEDS TO BE CUT TO LENGTH AND AROUND LOUVRES.
IT ONLY NEEDS TO GO WHERE GLASS IS ADJACENT.