Greenlee Fairmont HCS513 User manual

SPECIFICATIONS AND PARTS
Chain Saws
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
99931842 REV 4 © 2007 Greenlee Textron Inc. 12/07
HCS513 (49600) HCS816 (49566)
HPS513 (49565) HCS820 (49603)
HCS516 (49601) HCS824 (49604)
HCS520 (49602)
Serial Codes FZH, GAJ, GAK, GAL, FZJ, GAM, and GAN

Chain Saws
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
Exploded View
56
55
60
62
54
39
43
38
37
21
10
19
9
18
17
16
15
14
13
31
22
24 23
25
27
26
23
24 29
28
11
4
12
1
43
2
57
3
36
35
40
52
45
44
48
47 46
49
43
8
7
6
5
53
9
41
59
43
46
43
51
50
43
32 33
34
30
20
61
4
58

Chain Saws
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
Parts List
UPC No. Part
Key 78-3310- No. Description Qty
1 49453 50494538 Head, saw ....................................................... 1
2 49757 50497570 Handle, lower (includes #57) ........................... 1
3 44132 50441329 Screw, cap, 1/4–20 x 1.50",
button head socket ......................................... 1
4 43997 50439979 Nut, hex, 1/4–20 lock, stainless steel .............. 2
5 41814 50418141 Screw, cap, 5/16–18 x .375"
button head socket ......................................... 1
6 * 41371 50413712 O-ring, .437" x .625" x .093"–90 .................... 1
7 49415 50494155 Sleeve ............................................................. 1
8 * 41534 50415342 O-ring, .750" x .875" x .062"–90 .................... 1
9 43622 50436228 Pin, roll, .156" x 1.00" ..................................... 4
10 50196 90501969 Pin, roll, .156" x .500" ..................................... 1
11 49408 50494082 Actuator, trigger............................................... 1
12 54144 90541448 Spring, compression, .248" x .300" x .690"..... 1
13 * 41559 50415590 O-ring, .875" x 1.00" x .062"–70 .................... 1
14 41298 50412981 Ring, retaining, .875", external ........................ 1
15 * 41585 50415850 O-ring, .312" x .437" x .062"–70 .................... 1
16 41760 50417601 Spring, compression,
.675" x .845" x 1.25"...................................... 1
17 40462 50404622 Washer, flat, .580" x .937" x .050",
stainless steel.................................................. 1
18 49416 50494163 Spool............................................................... 1
19 49409 50494090 Link ................................................................. 1
20 49407 50494074 Trigger............................................................. 1
21 41616 50416162 Screw, cap, 1/4–20 x 1.00", socket head.........8
22 40412 52014126 Cap, motor (includes 2 of item 24) ................... 1
23 41596 50415960 Pin, dowel, .250" x .500"................................. 2
24 41591 50415911 Bearing, needle, .439" x .625" x .500" ............ 4
25 * 41595 50415950 Gasket, 2.09" x 3.09" x .0015"........................1
26 41630 50416302 Gear, 11-tooth ................................................. 2
27 40168 50401682 Shaft, idler....................................................... 1
28 41593 50415930 Pin, drive, .123" x .209" w/ square head ......... 1
29 * 41503 50415033 O-ring, .500" x .687" x .093"–80 .................... 1
30 49419 50494198 Bleed screw..................................................... 1
31 * 41331 50413313 O-ring, .375" x .500" x .062"–70 .................... 1
32 49417 50494171 Shaft, drive ...................................................... 1
33 41592 50415921 Key, Woodruff #213 ......................................... 1
34 41813 50418131 Key, Woodruff #2 ............................................. 1
35 41598 50415981 Bearing, ball .................................................... 1
36 41482 50414821 Ring, retaining ................................................. 1
37 49404 50494040 Handle, front.................................................... 1
38 41966 50419661 Screw, cap, 1/4–20 x .750", button head......... 3
39 49758 50497588 Shroud (includes #56)......................................1
40 49429 50494295 Plate, mount .................................................... 1
41 49403 50494031 Rack, spike...................................................... 1
43 54044 90540441 Screw, cap, 1/4–20 x .625", button head........ 10
44 49418 50494180 Spacer, drive shaft........................................... 1
45 55102 90551028 Adapter, sprocket............................................. 1
46 55137 90551370 Standoff........................................................... 2
47 55101 90551010 Rim sprocket, .325" pitch (HCS513,
HPS513, HCS516, and HCS520)....................... 1
55103 90551036 Rim Sprocket, 3/8" Pitch
(HCS816, HCS820, and HCS824)...................... 1
48 43309 50433091 Washer, flat, .530" x 1.50" x .050" .................. 1
49 41493 50414931 Nut, hex, 1/2–20, Lock .................................... 1
50 55104 90551044 Stud, threaded, 5/16–18 x 1.00" ..................... 2
51 55138 90551389 Nut, hex, 5/16–18, flange ................................ 2
52 49405 50494058 Cover .............................................................. 1
53 55099 90550994 Knob, knurled, 1/4–20 x 1.00"......................... 2
54 43370 50433709 Chain, 13" x .058" Ga., .325" pitch
(HCS513 and HPS513)..................................... 1
48266 50482661 Chain, 16" x .058" Ga., .325" pitch
(HCS516)......................................................... 1
41960 50419600 Chain, 16" x .050" Ga., 3/8" pitch
(HCS816)......................................................... 1
55189 90551893 Chain, 20" x .058" Ga., .325" pitch
(HCS520)......................................................... 1
55191 90551915 Chain, 20" x .050" Ga., 3/8" pitch
(HCS820)......................................................... 1
55192 90551923 Chain, 24" x .050" Ga., 3/8" pitch
(HCS824)......................................................... 1
55 43369 50433695 Bar, guide, 13" x .058" Ga
(HCS513 and HPS513)..................................... 1
55180 90551800 Bar, guide, 16" x .058" Ga (HCS516) ............... 1
55141 90551419 Bar, guide, 16" x .050" Ga (HCS816) ............... 1
55182 90551826 Bar, guide, 20" x .058" Ga (HCS520) ............... 1
55185 90551850 Bar, guide, 20" x .050" Ga (HCS820) ............... 1
55186 90551869 Bar, guide, 24" x .050" Ga (HCS824) ............... 1
59 49461 50494619 Dog, adjustment ............................................. 1
60 55139 90551397 Screw, #10–24 x 2.00", fillister head .............. 1
61 49414 50494147 Catcher, chain ................................................. 1
62 54105 90541057 Screw, cap, 1/4-20 x .88, button head ............ 1
Decals
56* 49567 50495674 Decal, warning................................................. 1
57* 49568 50495682 Decal, pressure, flow ....................................... 1
58 41547 50415471 Decal, Fairmont ............................................... 1
Repair Kit
* 40789 50407891 Packing kit (includes all items
marked with an asterisk) ................................. 1
Accessories
These chain saws will accept any of the following combinations of bar, chain and
rim sprocket.
Description Part Number
Bar
Length
Bar and
Chain
Gauge
Chain and
Sprocket
Pitch
Bar Chain Sprocket
13" .058" .325" 50433695 50433709 90551010
16" .058" .325" 90551800 50482661 90551010
16" .050" 3/8" 90551419 50419600 90551036
20" .058" .325" 90551826 90551893 90551010
20" .050" 3/8" 90551850 90551915 90551036
24" .050" 3/8" 90551869 90551923 90551036
UPC No. Part
Key 78-3310- No. Description Qty

Chain Saws
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
Other Publications
Tool Owners/Users
Operation Manual: Publication 99931036
SAE Standard J1273 (Hose and Hose Assemblies): Publication 99930323
Authorized Fairmont Service Centers
Service Manual: Publication 99931850
Purpose
This manual is intended to familiarize all personnel with the specifications
and parts for the following chain saws:
HPS513 (49565) Serial Code FZH
HCS513 (49600) Serial Code GAJ
HCS516 (49601) Serial Code GAK
HCS520 (49602) Serial Code GAL
HCS816 (49566) Serial Code FZJ
HCS820 (49603) Serial Code GAM
HCS824 (49604) Serial Code GAN
Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge.
Specifications
Application Information
See Accessories in this manual.
Chain Saw
Type of Hydraulic System............................................. Open-Center or Closed-Center
Hydraulic Ports
Pressure .................................................................................9/16–18 SAE O-ring
Tank..........................................................................................3/4–16 SAE O-ring
Chain Speed
@ 15.1 l/min (4 gpm)............................................. 552 meters/minute (1814 fpm)
@ 30.3 l/min (8 gpm)........................................... 1075 meters/minute (3527 fpm)
Mass/Weight
HPS513 and HCS513 ....................................................................... 3.9 kg (8.5 lb)
HCS516 ........................................................................................... 4.0 kg (8.8 lb)
HCS520 ........................................................................................... 4.4 kg (9.8 lb)
HCS816 ........................................................................................... 4.3 kg (9.5 lb)
HCS820 ......................................................................................... 4.6 kg (10.2 lb)
HCS824 ......................................................................................... 4.9 kg (10.9 lb)
Length
HPS513....................................................................................... 652 mm (25.68")
HCS513, HCS516 and HCS520.................................................... 730 mm (28.75")
HCS816, HCS820 and HCS824.................................................... 806 mm (31.75")
Width....................................................................................................254 mm (10")
Height.................................................................................................. 224 mm (8.5")
All specifications are nominal and may change as design improvements occur.
Greenlee Textron shall not be liable for damages resulting from misapplication or
misuse of its products.
KEEP THIS MANUAL

Chain Saws
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
Specifications (cont’d)
Hydraulic Power Source
Do not exceed the following hydraulic power source maximums:
Hydraulic flow: 30.3 l/min (8 gpm)
Pressure relief: 138 bar (2000 psi)
Back pressure: 13.8 bar (200 psi)
Failure to observe this warning could result in severe injury or death.
•
•
•
Type of Hydraulic System............................................. Open-Center or Closed-Center
Flow
Minimum .................................................................................. 15.1 l/min (4 gpm)
Recommended.......................................................................... 22.7 l/min (6 gpm)
Maximum.................................................................................. 30.3 l/min (8 gpm)
Filtration ......................................................................................10 Micron (nominal)
Pressure Relief Setting................................................................... 138 Bar (2000 psi)
Back Pressure (Maximum*)............................................................. 13.8 Bar (200 psi)
* 13.8 bar (200 psi) is the maximum agreed standard back pressure for the HTMA
(Hydraulic Tool Manufacturers Association). Fairmont tool will operate satisfactorily
at this standard.
1. Maximum hydraulic fluid temperature must not exceed 60° C (140° F).
A sufficient oil cooling capacity is needed to limit the hydraulic fluid
temperature.
2. Hydraulic flow must not exceed 30.3 l/min (8 gpm). Install a flow meter in the
return line to measure the rate of hydraulic flow before using the tool.
3. Pressure relief valve setting must not exceed 138 bar (2000 psi) at your tool’s
maximum flow. Locate the pressure relief valve in the supply circuit to limit
excessive hydraulic pressure to the tool.
Hydraulic Schematic
FILTER
(10 MICRON)
COOLER
RELIEF
VALVE
138 Bar
(2000 psi)
CONTROL
VALVE FLOW METER
T
PTOOL
RESERVOIR
PUMP
POWER SOURCE
Recommended Hydraulic Fluids
Use any non-detergent, petroleum-based hydraulic fluid which meets the following
specifications or HTMA specifications.
S.U.S. @:
38° C (100° F).......................................................................................140 to 225
99° C (210° F).................................................................................... 40 minimum
Flash Point..........................................................................170° C (340° F) minimum
Pour Point............................................................................-34° C (-30° F) minimum

USA 800-435-0786 Fax: [phone]
815-397-7070 Fax: [phone]
Canada 800-435-0786 Fax: [phone]
International [phone] Fax: [phone]
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com Printed in USA