Greenlee Quick Draw 7804SB User manual

.
I
. .GREENLEE@
.
780458/780658
Quick DraW!!>
.790458/790658
770458 / 770658 Quick Draw 90@
Quick Draw FlexTM
Quick Draw@
Hydraulic Punch Drivers
Serial Codes AHJ, YZ, and ZA
I Read and understand all of the instructions and
safety information in this manual before operating
. or servicing this tool.
9994730.7 @2002 GreenleeTextron 8/02

F -:c"
~ GREENLEE' Quick Dra~ Hydraulic Punchr ~
Table of Contents Description
Description 2 The Quick Drav.f!!lpunch drivers are self-contained 8
Safety 2 hydraulic tools.
f . I 2 These punch drivers, when used with Greenlee
Purpose 0 .thl~ Manua punches, dies, and draw studs, form a complete system
Other Publications 2 for punching holes of various shapes and sizes through 1
ImportantSafety Information 3-4 mild steel,aluminum,fiberglass,and plastic. 1
. . Slug-Splitter" punches, dies, and studs are available for
Specifications 5 punching all of these materials as well as stainless steel. T
Capacity and Draw Stud Selection Guide 6 In addition, the 7704S8 / 7706S8 punch driver has a 0
Operation .. 7 flexible body that allows hole punching at a variety of p
Maintenance 8 angles. The handle and release mechanisms rotate if
. nearly 3600 for convenient actuation. c
Troubleshooting 9
Draw Studs and Accessories 10 Safety ~
Safety is essential in the use and maintenance of 1
Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee hydraulic punch drivers:
7704S8 / 7706S8 Quick Draw FlexTM .
7804S8 / 7806S8 Quick Drav.f!!l
7904S8 / 7906S8 Quick Draw 90@
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge.
Other Publications
ServiceManual:
7704S8/7706S8: Publication9994732.3
7804S8/ 7806S8: Publication9994732.3 .
7904S8/7906S8: Publication9994731.5
All specifications are nominal and may change as design improve-
ments occur. Greenlee Textron shall not be liable for damages
resulting from misapplication or misuse of its products.
Quick Draw Flex is a trademark and Quick Draw, Quick Draw 90,
Slug-Buster, and Slug-Splitter are registered trademarks of
Greenlee Textron. .
KEEP THIS MANUAL
Greenlee Textron / Subsidiary of Textron Inc. 2 4455 BoeingDr. . Rockford,IL61109-2988USA.815/397-7070 I
L ! ~-

"
OLOL-L6£/S~9.'v'sn 996Z-60~~911'pJoJ>t:Jo~.JO6U!908SSvv £ ":JuluoJtxal Jo~e!P!sqns I uoJtxal aaluaaJ~ I
~
,";",,~y,.,
!
j
"
,.
:'4~e8p JOI..Jn[U!8J8/18S U! ~lnS8J
l ;, ue:) 5U!UJeM S!4~8/IJ8SqO O~8Jnl!e:!
"IOO~S!4~5U!:)!/lJ8S ItJO5U!~eJ8do8JOJ8qlenuew S!4~ ,,'"
U! uo!~ewJoJu! A~8JeSpue SUO!~:)nJ~SU! ~,
84~JOlie pUe~SJ8pUnpue pe8~ U C)
~NIN~"v'M ." I
"85ewep A~8dOJd JOI..Jn[u! U!~lnS8JAVVIJ \
'p8P!O/le ~OUJ! '4:)!4M s8:)!~:)eJd8Jesun JOspJezeH
I NOI.ln"v'~'" \
"4~e8p JO I..Jn[u! 8J8/18S
"S!Jq8p 5U!AIJ U!~lnS8J OlnO:J 'p8p!O/le ~ou J! '4:)!4M spJezeH
WOJJI..Jn[u! 8A8 SnO!J8S U! ~lnS8J
ue:) UO!~:)8~OJd8A8 Je8M O~8Jnl!e:! .I ~NIN~"v'M'" I
"100~S!4~5u!:)!/lJ8SJO m I ~I~II~~VIV'V I
5UI~eJ8dou84M uOI~:)8~OJd8A8 Je8M r. r' " "4~e8p JO lun,u! 8J8/18S U! ~lnsaJ
~NIN~"v'M'" lllM 'p8P!O/le~ouJ!'4:)!4M spJeze4 8~e!p8WWI
l;_~Ea~~~';'~~Ii~i~
"4~e8pJOI..Jn[u!8J8/18SU!~lnS8J "pJeze4 84~5ulplo/le JO5UI~U8/18Jd
ue:) 5U!UJeMS!4~8/IJ8SqOO~8Jnl!e:! JOJUo!~eWJoJu!S8P!/lOJdpJOMleu5!s a4~J8ije
s~!n:)J!:)p8z!5J8U8 85ess8w 841 "pJeZe484~JoA~!J8/18S84~s8~e:)!pU!
4~!MS8XOqUo!~:)un[Je8N . 'MOI8qp8U!J8P'pJOMleu5!s841 "85ewepA~8dOJd
s~!n:)J!:)p8z!5J8U8 4~!MS8XOq'" JOI..Jn[u!ue U!~lnS8JPlno:) 4:)!4M s8:)!~:)eJd8Jesun JO
8snJJOsl8ued J8>te8Jq~!n:)J!:)Je8N. ,~~spJeze4 o~UO!~U8"eJnOAlie:) o~p8sn S!10qWASS!41
:5U!MOIIOJ 84~ "'o~ P8~!W!1~ou S! ~nq 's8pnl:)U! S!41
's~!n:)J!:)8/1!1Je8Uloo~S!4~8sn ~ou00 108WAS
:pJeze4>t:)°4s:)!J~:)813 1~31'V
~NIN~"M" A13:1'VS
NO/.1 "VWHO.:JN/ J...13.:J"VS.1N"V.1HOdW/
SJaJ\!JC4:>und :>!lneJp"H ~eJC ~:>!no ,,331N

,
~ GREENLEE' Quick Dra~ Hydraulic Punch ~
IMPORTANTSAFETYINFORMATION S
A WARNING A WARNING ~
A component failure could throw . Inspect tool for wear or damage. Replace any
broken parts. worn, damaged, or missing components with
~. Do not allow anyone to stand in .Greenlee replacement parts. A damaged or .
... l. front of the punch or behind the Improperly assembl.ed tool.c.an break and strike
h draulic ram. nearby 'p~rsonnel with sufficient force to cause
y severe Injury or death. l. Close access doors or covers on .
any equipment that is in line with . Inspect the punch, die, draw stud, and spacers for
the unch or ram. Y"ear or.damage. Replace any worn or damaged
p Items with Greenlee replacement parts. Replace;
Failure to observe this warning can any punches that have dull cutting surfaces.
result in severe injury or death.
J
A WARNING A WARNING
Do not exceed the rated capacity of this tool.
Do not attempt to punch a hole Exceeding the rated capacity could cause a :
through two or more layers of component failure, which could throw broken pans!
material. This will bend or break the with great force. fc
d~athw stud t af nd could throw parts Failure to observe this warning can result in severe; "
WI grea orce. injury or death. [. i
Failure to observe this warning can ~~
result in severe injury or death. \ !
",
A WARNING .::;
..)
..l:
A WAR N I N G Do not operate the pump lever after the ram motion }:,
stops. Continuing to operate the pump lever after the I:,
Set up the tool properly. An improper setup could ram motion stops will damage the driver and could j:
cause a component to fail and strike nearby propel internal parts with great force, striking nE:arby '1
personnel with great force. personnel. :~
~
. Thread the punch completely onto the draw stud. 1
All of the punch threads must be engaged by the I
draw stud threads. Inc?mplete assembly could A CAUTION '.:~
cause a component failure. .. ~
. Use only Greenlee punches, dies, and draw . , . ~studs. Other manufacturers' components might Use this tool for the manufacturer.s In.tended pur- ;
t .th t d th f t d b th Oh pose only. Use other than that which IS described In
no WI s an e orces genera e y IS punc th OI It ' . . rt dd . IS manua can resu In Injury or prope y amage.
river.
Failure to observe these warnings can result in ~
severe injury or death. Note: Keep all decals clean and legible, and replace J
when necessary. :
,
,
,
;
GreenleeTextron I Subsidiary of Textron Inc. 4 4455 Boeing Dr. . Rockford, IL 61109-2988 USA. 815/397.7

OLOL-L6£/9~g.vsn gg6Z-60~~911'pJO!>t:)o~. .JO5U!90899PP 9 .:)UI UOJJxel!O ~e!P!sqns I UO4X81"'-' OLOL-L6£/9~E
-
SUO!~:>!J~saJoN UO!~!SOd5u!leJedo
(:10O~~o~:lo O~):)o £v o~:)o ~~- aJn~BJ8dw815u!leJedo
snoauella:>s!w
I!O:>!lnBJpA4a81uaaJ9 p!nl:l p8puewwo:Je~
"/e!JeleWlees (U01!I\)uoqJe.?OJOnlJpue (N eune) el!Jl!ULfl!Mesn JOjpele) sIlo
.?!JeLfluAs'SUO!SlnWeI!O'JeleM 'SIlO.?!lneJpALfLfl!Melq!ledwo:) :Al!l!q!ledwo':)plnl:J
s6u!J dn>l:>BqUOIJ81pUB'uoqJB:>OJOnlJ'al!J~!N slees
(cU!09.£) cww v.L9 lelol
(cU!~£'~) cww 0.8£ J!oAJese~
(cU!LO.~)cww 6.££ elqesn
(U!/cU!£90.0) ww/cw:> v£O.O 8>tOJIS
awnloA
(ql OOO'O~)N 08v'vv (wnW!XBw) 8JnSS8Jd5u!leJedo
pasol:) 8dA11!n:JJ!:)
e~ea:>!lneJp"H
"ap!n9 UO!~:>alaspn~s MBJOpUBA~!:>BdB:)"O~JaJa~ (wnW!XBW)SS8U>l:J!41Ie!Jele~
"ap!n9 UO!~:>818Spn~s MBJOpUBA~!:>BdB:)"O~JaJa~ (wnW!XBW)J8J8We!o4:>und
(ql 000'9~) N 89~' ~L (wnW!XBW)8:>J°.:Jpms MBJO
(ql 08) N 99£ (wnW!XBw) 8:JJ°.:JalPUBH
lal\BJ~pn~sMBJpwnw!u!w (..098'0)ww ~~ (wnw!xew)a>toJjS
eJea le:>!Ue4:>aw
(ql v.L) 6>1v.£ 145!aM/SSB~ 8J8 j
(..9L.~~) ww v~£ ... ... 415ualllBJe/lO AesuII
06MeJa )j:>!no8S906L I 8Sv06L-Suo!suaw!o
(ql 9.9) 6>16v.~ 145!aM/SSB~
(..9~.0~) ww 09~ (papuaJxa 81Pue44J!M)4IP!M
(..9~9.9~) ww L6£.' ""..' ".." " pnJS MeJO ..t/£ 41!M
(..9~9.~~) ww ~~£ pms MeJOIn041!M
415ual
MeJO )j:>!no 8S908L I 8Sv08L-suo!suaw!o 'S8:>E
8:>eld9~ .
(ql 9L.9) 6>109.~ 145!aM/SSB~ pe6Bwep
(..9~'0~) ww 09~ '.'..""." '..'.." (papu8Jx8 81Pue441!M)4IP!M JOISJ9:>eds
(..00.6~) ww ~8v ' pms MeJO"t/£ 41!M 9sne:>a
(..00.9~) ww 90v "..."'.."..' '...' pms MeJOIn041!M 9>t!JJSPUI
415ual JOp9
xal~ MeJO)j:>!no8S90LL I 8SPOLL-suo!suawIO A~~~~
".ap!n9 UOij:>818Spms MBJO pue AJ!:JedeJ..01JeJa~
uo!JeWJoJul uo!~e:>!lddv
SUO!Je~
SJ8J\!Ja 4:>und :>!lneJpftH ~eJa ~:>!no 331N33HO- - -

~GREENLEE'" Quick Dra~ Hydraulic Punch ~~
Capacity and Draw Stud Selection Guide Opera
t
~ 10 9a. (0.1345" [3.4 mm])
~ Mild Steel
,
mmm 10 9a. (0.1345" [3.4 mm]) .16 9a. (0.0598" [1.5 mm])
lllillil1 Stainless Steel Mild Steel and 1/8" Soft Aluminum
StandardandSlug-Buste~ Punches Slug-Splitte~ Punches
DrawStuds. 1/2" 3/4" 1-7/32" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1-7/32" 1" 1-1/4"
and Accessories can. can. can. can. can. can. can. can. can. can.
00.885- 01.115" 01.362" 01.701" 01.951" 02.416" 00.885" 01.115" 01.362" 01701"
15.2mm28.3mm 34.6mm43.2mm49.6mm61.5mm15.2mm28.3mm 34.6mm43.2mm
UUIIIUU IUID- -O~ [J!!I]J]D
1614SS 1924M 33967
3/8"Draw Stud Spacer Adapter
0- - - - III"' ~
1924M 29451
Spacer 7/16" Draw Stud
0-- i))))))))))))) ))))))))D
1924M 31872
Spacer 3/4" Draw Stud
iJ)))))))))))) ))))))))D
31872
3/4" Draw Stud 1. Drills
02. Turnt
- - -CIIID exterM
1924M 33967 3. Asser1
Spacer Adapter com~
4. Threa
If the I
campi
:) Close
until tt
(, Open
Step-up F
The 1/2" c
Sile of the
After enlsr
to punch tI
Greenlee Textron 1Subsidiary of Textron Inc. 6 4455 BoeingDr. " Rockford.IL 61109-2988USA.815/397.
';

OLOL-L6£/S~8 .vsn 8862:-60~~911'pJoJ>t:Jo~. "JO6u!eO8SSvv L ":JUIuoJJxel JOAJe!P!sqns I UOJIXalaalu~ .' .'fi[~
'al04 leU!} 8414~UOO
pasn S! pms MBJp ..v/£ a4~ 'a104 101!da415u!5Je1U9 ,.
,,'6u!4:>und dn-da~s" pelle:> S! S!4~:a104IOI!d841JO
a4~ aSBaJ:>U!o~ pasn U8ijO S! 4:>und aZ!S-I!npUO~"Will
6u!4:>und dn-dll
"4:>und 84~ 81\0W8~ 'qOU)j al\lBI\ aSeal8J841u9do '9
.IB!J8~BW84~ 46noJ4~ 1.18~8Idwo:JS!4:Jund8411~1J1,
81PUB4J81\8184~ dwnd 'qOU)j al\lBI\ ase81818418SOj~t'
"P8181dwoo
"18UUOSJ8d 8q ~ou I.Bw al04 84~ '~45!~~ouS!4:Jund8lj1~
I.qJB8U 6U!)j!J~S'8:>JOJ~B8J6 4~!M sjJBd IBUJ8~U!18dOJd "~46!~S! ~!I!~un pn~s MBJp 84~ O~uo4:Jund841pe8JIU
Plno:> pUB J81\!Jp 84~ 86BWBP II!M sdo~s UO!~OWWBJ "8104 ~Ol!da4~ O~U!jJasul 'SIU8uodUXXI
84~J8ijB J81\81dwnd 84~8~BJ8doo~6u!nu!~uo:) 'sdo~s pn~sMBJppUB8!P a~B!JdoJdde84181QWassy
UOI~OWWBJ 84~ J8ijB J81\81dwnd 84~ 8~BJado ~ou 00
, 'wel 841PU8jX8
~ NIN1::1"MV I.llnJO~8S!M)j:>01:>J8~uno:>qou)j al\lBI\ase8181841wnl
'a104101!del~
810H~Ol
pn~sMeJa ~
/~ 8!a
qou)t8/1le/\8se818't:j \ '
(UMOljS8S909L / 8SvO9L)
J8/1!Jalj:Jund MeJa >j:J!no
81PueHJ8/181
t
UO!teJadQ
SJaA!JO 4:>und :>!lneJp"H cwMeJO'>I:>!nO33'N33~~ - -
-

i
I~ GREENLEE" Quick Dra~ Hydraulic Punch D ~~
Maintenance Trouble~
Maintenance and.repairs s~o.uld be performed in a dust- Oil Leaks Prc
free area by qualified technicians. . Check for external oil leaks.
This unit requires minimum maintenance because it .Check that the release valve knob andstemare
has a closed hydraulic system and all internal parts closed tightly and seating properly.
are lubricated by the hydraulic fluid. Lubricate lever pins . .
lightly. Keep contaminants away from the ram and .Remove the reservoir handle and checkfor 011leaks
cylinder. Store with the lever down and hydraulic around the rubber bladder and bladderplug.
pressure released. Ram Section Will Not Rotate
1 Adding Hydraulic Oil (7904SBI 79065B Only)
1. Place the driver in a vise in a vertical position with 1. Loosen and readjust the set screw.
the handlesup. Unscrewthe reservoirhandleand 2. Holdthe punchdriverwiththeramsectiondown.
remove the bladder plu~. Open the release valve 3. Apply a small amount of penetratingoiltothe
knob to assure the ram ISfully extended. cylinder at the attachment point, andthenwork"
2. Fill the rubber bladder to the point of overflow with ram section back and forth.
Greenleehydraulicoil. 4. Apply a small amountof SAE30oiltothecytindl'
3. Purge air from the system: collar next to the pump block.
Pump the lever handle several times to remove air
from the pumping chamber. Close the release valve
knob and pump the lever handle until the ram
completes its full travel. Repeat as necessary.
Note: Open the release valve knob slowly so the
ram extends slowly. Rapid return of oil and air may
cause the oil to overt/ow the rubber bladder.
If this procedure fails to remove air, remove the
bladder plug and open the release valve knob. Place
thumb over the plug hole in the bladder and squeeze
the bladder while pumping the lever handle several
times. Close the release valve knob and pump the
lever handle until the ram completes its full travel.
Repeat as necessary.
4. Fill the rubber bladder to the point of overflow and -
replace the bladder plug. Wipe the bladder clean of
excess oil and reassemble the reservoir handle.
ReservoirHandle . -
LeverHandle g BladderPlug
RubberBladder
ReleaseValveKnob
GreenleeTextronI Subsidiaryof TextronInc. 8 4455BoeingDr..Rockford,IL61109-2988USA.81

,1
OLOL-L6£/5~9.'v'sn 996G-60~~911'pJO!>t:Jo~. "JO5U!808551717 6 ':JUIUOJJX81!OAJe!P!sqnsI UOJIX81~ OI.OL.L6t19"~
!
'UOij:)8S,,8:)ueu8~U!elf.J.
84~U!"I!O :)!lneJpAH6u!PPV"10£ d8~So~J818'd 'W8~SASU!J!V
,,"8p!nE) 'pJe4 OO~
UO!~:)818Spn~s MeJO pue A~!:)ede:)"o~J818'd JO>t:)!4~OO~S!p84:)und 6U!8q le!J8~elf.J
"O8p!nE)UO!~:)818Spn~s MeJO 'S8!JOSs8:):)eJO'8!P
pue A~!:)ede:)"pue "uo!~eJ8do" o~J818'd '4:)und 108sn JOAlqw8sse J8doJdwi
°UO!~:)8S ,,8:)ueu8~U!elf.J.
84~U!"I!O :)!lneJpAH6u!PPV. o~J818'd '181\811!0Mol
,,'8p!n~ UO!~:)818Spn~s 'S8!JOSs8:):)eJO'9!P
MeJOpueA~!:)ede:).pue"Uo!~eJ8do"O~J819'd '4:)und109snJOAlqw8sseJ8dOJdWI "81044:Jund100
~pawa~ alqeqOJd asne:>alqeqOJd w81qOJd
SJaJ\!Ja 4:>und :>!lneJpJ.H ~eJa >t:>!no 331N33H ,.:

vsn e41U!pelU!Jd wO:>"UOJlXel"eeIUeeJ6" MMM
£98l-vl9/008 :xe::l epeue:)
.998~-L6£/9~8'l£9l-~9v/008 :xe::l~sn . 98LO-9£v/008 :(e:>!Jew~4JjON)e:>!AJesJeWOISn:)
Lvl6-L6£/9~8 :xe::l. OLOL-L6£/9~8:(leUO!JeUJeJul)e:>!AJesJewoJsn:)
~sn 886l-60~ ~911'pJO!">I:>o~'e"!JO5u!eO899vv
, ":>ulUOJlXello 1.Je!P!sqns I uOJlXel eelueeJE>
I 1~(.}1~~:~~'33'N33HD
r
!
.
t
,
9~-vl£ x vl-9/£ 'pms 'J8~dep\;7' l"L96£ £09 L96££
\ J8~depelJO4S,,9/£ 'M8J:)S ~"£vOO£09 SSv~9 ~
9L9" x L£"~x L9L" 'J8:)eds 9"Bvl£ £09 Wvl6~
[ l~"vX9~-v/£'pn~SMeJO ~"UB~£09 UB~£
188~Sss8Iu!e~s,,9~/L'pn~sMeJO l"~9v6l09 ~9v6l
. UO!ld!J:>sea .oN Jjed "ONle:>
Sa!JOSsa:>:>v pue spn~s MeJa
SJaJ\!JOlI:>und :>!lneJp~H~eJO }t:>!nO~33'N3