greenPRO ATV User manual

A DIVISION OF
PROUDLY AUSTRALIAN
OWNED & OPERATED
ATV STEAMER
INSTRUCTION
MANUAL

ADDRESS
GREENPRO
37 Production Avenue,
Warana 4575 QLD
Australia
PHONE & FAX
Free Toll: 1800 768 748
Phone: [phone]
ONLINE
Email: [e-mail]
Website: www.greenpro.com.au
READ THIS INSTRUCTION MANUAL CAREFULLY
BEFORE ATTEMPTING TO OPERATE THE UNIT
No part of this manual may be reproduced without
written permission.
All information in this manual is based on the latest
product information available at the time of printing.
Greenpro Australia Pty Ltd
ATV Steamer
Instructions and Guidelines
Updated: May 2020
Original Instruction
All information, illustrations and specifications in this manual are based on the latest information at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT© 2020
greenPRO
Quik Corp Pty Ltd
Client Implement Division
All rights reserved
Previous Editions
COPYRIGHT© 2020
WARNING

On behalf of greenPRO we would like to thank you for investing
in the greenPRO ATV Steamer. Every greenPRO implement
is manufactured to meet our high standards, so that we can
provide our owners with the best product and service possible.
As an Australian owned business, your investment has enabled
our every success.
greenPRO, as a division of Quik Corp, has over two decades of
experience manufacturing premium agricultural equipment.
Since we started in 1988, our product range has continually
expanded and our innovation sparks from the passion and
commitment we have for the agricultural industry.
Over 30 years of active involvement in this community has
allowed our team to provide solutions to combat challenges
that Australian farmers face in agriculture today.
We appreciate your patronage and wish you many years of
safe and satisfied use of your implement.
This manual should be considered a permanent part of your
greenPRO ATV Steamer and stored in a safe place for future
reference.
CONGRATULATIONS,
YOU’RE A PRO.

SECTION 1
Safety Precautions
SECTION 2
System Overview
SECTION 3
Pre-operation Checklist
SECTION 4
Basic Operation
SECTION 5
Hose Reel Operation
SECTION 6
Shut Down Procedure
SECTION 7
Electrical
SECTION 8
Product Specifications
SECTION 9
Your Notes
SECTION 10
Warranty / Terms + Conditions
5
7
11
12
16
17
18
19
20
21
TABLE OF
CONTENTS
ATV STeAMER INSTRUCTION MANUAL

5
ATV STEAMER INSTRUCTION MANUAL
1safety precautions
READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE
ATTEMPTING TO OPERATE THE UNIT
Be cautious of the dangers of loading your ATV or other vehicle in
excess of its carrying capacity. It is important to undertand that any
loads of attachments whether fastened or placed on the vehicle
will alter the stability and handling characteristics of the vehicle.
• Never exceed the load limit capacity of the ATV or vehicle
• Filling the tray may exceed the maximum load capacity and it
is not recommended to exceed manufacturers guidelines
• Ensure attachments are securely attached
• Proper maintenance in line with manufacturers specifications
is essential to the operation of your equipment
• Do not overload your trailer
• If operating over hilly terrain, the payload should be reduced
to ensure that the trailer stability is not compromised.
WARNING

6
ATV STEAMER INSTRUCTION MANUAL
safety PRECAUTIONS
1
This steam unit operates at extreme temperatures and can project steam and hot
scalding water from the lance. Never aim the lance at people or animals. Exercise
extreme caution at all times. Wear PPE gear, gloves, goggles and hearing
protection. Be aware of your surroundings at all times.
WARNING
PLEASE FOLLOW ALL WARNINGS AS FAILURE TO DO SO MAY RESULT IN
SERIOUS INJURY, PERMANENT INJURY OR DEATH.
1. DO NOT operate the unit until you have read this manual carefully.
2. DO NOT let any person near the unit while it is running.
3. DO NOT start engine with pressure lever in the “PRESS”position.
4. DO NOT pull the hose out too fast as the reel may run on, causing the hose to
become entangled.
5. DO NOT alter the equipment in any manner. Only use genuine factory parts if
repairs are necessary.
6. DO NOT leave the unit running unattended at any time.
7. DO NOT operate the unit if there are any leaks from hoses or ttings. Fluids which
are under high pressure can penetrate the skin.
8. DO NOT operate near power lines, as contact could result in electrocution.
9. DO NOT refuel the engine until it has stopped. If there is fuel spillage during relling,
make sure the area is dry before starting the engine.
10. Operation of the steam unit carries inherent risks and potential for injury or error.
This work must be undertaken by a person who has suitable experience and the
skills required to complete this task.
11. Ensure any person/s operating this unit use relevant PPE gear at all times (Safety
glasses, heat resistant gloves, work boots)
12. Please be aware that when unit is operating, reel, hoses, motor exhausts, lance and
boiler all become extremely hot.
WARNING

7
ATV STEAMER INSTRUCTION MANUAL
2 SYSTEM OVERVIEW
12 Volt remote
hose reel with
25m of heat
protected hose
400 Litre
water tank
16” x 6.50 4
Ply 370KG
Tyres.
Inate to 22
PSI
20 Litre Diesel
tank for Boiler
fuel

8
ATV STEAMER INSTRUCTION MANUAL
2 SYSTEM OVERVIEW
Steam lance
secured to Quik
Fist mounts
12 Volt
battery and
enclosure
Tank sight
level tube
Water tank ll
lid
25m of heat
protected hose
Boiler exhaust
and heat
protection cage
Resettable
circuit breakers
for boiler
and system
controls

9
ATV STEAMER INSTRUCTION MANUAL
2 SYSTEM OVERVIEW
Master control panel
with key lock, power
light, boiler light
tacho-meter and
emergency shut down
button
Alternator for
recharging 12-
volt battery
Suction line
water lter
Honda GX100
motor. Manual
start
20-watt solar
panel for
topping up the
12-volt battery
Boiler control unit
with temperature
reading ON/OFF switch

10
ATV STEAMER INSTRUCTION MANUAL
2 system overview
Honda petrol tank and fill
location
Honda ON and kill switch
Honda choke lever
Honda fuel switch
Revs adjustment lever
Pull start cord
Suction line water filter 1
1/4” short
Electronic flow switch. Boiler
cuts off if flow is below 5 litres
per minute
Bertolini Strip DT4 “Q” Pump
5/8”. Max PSI 290, Litres per
minute 15 – 18. Oil SAE 30
Pressure control adjustment
knob
Pressure Gauge
Bypass to Press Lever

11
ATV STEAMER INSTRUCTION MANUAL
3PRE-OPERATION CHECK
Remove the packing material from
your unit and connect to your UTV.
1
Locate the pack which contains
gloves, aerial, transmitter and your
Honda, Bertolini, Boiler and Tacho
manual documentation. Please read
this information throughly prior to
operation.
2
Prior to operating your unit, please read the following instructions
carefully.
1. Lance or nozzle is connected correctly and water tight.
2. Check tank water level and fill if required.
3. Check the diesel level for boiler. Fill if required.
4. Check unleaded fuel in Honda engine. Fill if required.
5. Check oil level in Honda engine. Refer to your Honda engine manual.
6. Check oil level in Bertolini pump. Refer to your Bertolini pump
manual.
7. Start engine. See engine manual.
8. Adjust engine revs to approximately 2800RPM.
pre-operation checklist

12
ATV STEAMER INSTRUCTION MANUAL
basic operation
4
Fill the water tank.
Ensure the 20L Diesel Jerry can for
the boiler is filled.
Fill the Honda fuel tank with
Unleaded fuel.
At the pump control panel, turn the
emergency stop button clockwise
to ensure the button is raised in the
operation position (pulled OUT).
Turn the ignition key switch to the
ON position.
1
2
3

13
ATV STEAMER INSTRUCTION MANUAL
basic operation
4
Switch the boiler control unit ON.
The red boiler light will illuminate.
Temperature is pre-set by the
factory. If required, you can set the
temperature to approximately 150
Degrees C, by using the +/- buttons
under the digital temperature
reading. At the pump control panel,
the red warning light LED should
illuminate, alerting the operator that
the Boiler is turned ON.
Ensure the blue Pressure controller
lever is in the Bypass position.
Switch ON Honda fuel at motor.
Ensure Honda ingnition switch is in the
On position.
Switch on Honda Choke.
Adjust Throttle.
4
5
6

14
ATV STEAMER INSTRUCTION MANUAL
BASIC operation
4
Turn the key ignition switch on the
control panel to the ON position.
Pull start the motor, turn off choke
and adjust throttle to 2800 RPM on
Tacho.
Turn water to reel supply ON. This is
the cold water boiler feed.
Move the pressure regulator lever to
the PRESS position.
Adjust water perssure to 150 PSI.
7
8
9

15
ATV STEAMER INSTRUCTION MANUAL
BASIC operation
4
Aim the lance downwards and away from
yourself, other people and animals.
Pull the trigger on the steam lance to
enable the water to pass through the unit
to commence heating.
The boiler will not heat without water
flow. From cold, the unit will take
approximately 3 minutes to reach
temerature for steam.
The boiler light will illuminate when the
boiler is heating.
When the unit is producing steam,
proceed with use.
If the temperature light illuminates,
the steam unit has exceeded the set
temperature. The boiler will turn OFF
until the temperature falls.
During this time the unit will only
produce hot water, not steam. You can
monitor the temperature on the digital
display.
10
11
12
In an EMERGENCY, the steam unit and Honda engine
can be stopped by pressing the EMERGENCY STOP
button on the pump control panel.
WARNING

16
ATV STEAMER INSTRUCTION MANUAL
hose reel operation
5
Pull the hose reel to unspool as
required.
NOTE: Do not unspool the hose too fast
or it could over-run, causing damage or
tangling of the hose
1. Push the Hose Reel Switch
downwards to turn ON the hose reel
and push the button to rewind the
hose.
2. When the hose is within 1 metre of
being rewound, release the button
and finish rewinding manually
1. Push the Hose Reel Switch downward
to activate the wireless receiver and
turn ON. Toggle switch will remain in
this position until turned OFF.
2. Press button on Hose Reel Remote
to rewind the hose.
3. When hose is within 1 metre of being
rewound, release the button and
finish rewinding manually.
4. Turn the Hose Reel Switch to the OFF
position to prevent the battery from
losing charge.
unwinding the hose
Rewind using switch
remote controlled
REtraction

17
ATV STEAMER INSTRUCTION MANUAL
shut down procedure
6
Switch OFF the steam unit engine.
Engage the trigger on the lance
until the temperature readout on the
digital display shows approximately
50° C.
Set the pressure controller lever to
the BYPASS position.
Reduce the Honda engine to idle.
Engage the trigger on the steam
lance again to release any pressure
left in the hose line.
Turn off Honda engine by turnining
the kill switch to OFF.
1
2
3

18
ATV STEAMER INSTRUCTION MANUAL
7electrical
The ATV steamer has an 85-amp hour battery. The Honda GX100 engine drive and
alternator to supply the steam unit with enough current to run the electrical board and
keep the battery maintained. While the unit is not being used 1 x 20-watt solar panel,
mounted to the top of the unit, provides charge to the battery via a solar mounted
regulator mounted under the solar panel. This is to maintain the battery in a state of
readiness.
If the unit is stored inside for long periods, the battery will need to be recharged using
a battery charger or trickle charger (not supplied).
Good voltage supply is critical to the operation of the steam unit.
battery + charging system
The alternator is protected by a 60-amp circuit breaker and the pump control panel is
protected by a 10-amp circuit breaker. All breakers are re-settable.
circuit protection

19
ATV STEAMER INSTRUCTION MANUAL
SPECIFICations
8
ATV TRAILER UNIT DETAILS
MOTOR Honda GX100. Unleaded fuel
PUMP
Bertolini Strip pump DT4 “Q” Max
pressure: 290 PSI with 15-18 L per
minute ow Rate, Oil SAE 30
BOILER Steam Boiler SS 8L/Min 20Bar 12VDC.
Diesel Fuel, 20 Litre external Diesel tank
WATER TANK 400 litres
ELECTRICITY 12-volt
RADIO FREQUENCY 915 MHz
TYRES 2 x 16” x 6.50 4 Ply 370KG Tyres. Inate
to 22 PSI
DIMENSIONS 2500L x 1160W x 1170H
Dry weight: 358kg

20
ATV STEAMER INSTRUCTION MANUAL
9 YOUR NOTES
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