GreenTec RM 232 User manual

3. Edition 2019

GreenTec RM 232
Instruction manual
3. edition –January 2019
IMPORTANT
Make sure that the user is handed this instruction manual before using the machine for the
first time. It is important that the user fully understands the content before using the
machine.
In case of further resale of the machine, the instruction manual must be handed over to the
new owner!
The content of the instruction manual is based on information that was valid at the time of
publication.
As our products are under continuous development and improvement, changes in the
specifications will be made. If there is information that differs from the machine at hand,
you can receive instructions from the GreenTec Aftersale department.
Merkurvej 25
DK 6000 Kolding
Denmark
Phone: [phone]
Fax: [phone]
mail: [email protected]
web: www.greentec.eu

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Rotary Mulcher RM 232
Indholdsfortegnelse
PREFACE ______________________________________________________________________________________________ 4
Useful information ______________________________________________________________________________ 5
General information in the use of the instruction manual _______________________________________________ 6
Declaration of Conformity ________________________________________________________________________ 7
SAFETY ________________________________________________________________________________________________ 8
Warnings, prohibitions and instructions _____________________________________________________________ 8
Safety labels __________________________________________________________________________________ 10
Training ______________________________________________________________________________________ 11
Working in public places ________________________________________________________________________ 11
Personal safety equipment ______________________________________________________________________ 12
Recommendations for optimal safety and operation __________________________________________________ 12
MACHINE DESCRIPTION / SPECIFICATIONS ____________________________________________________15
Machine description____________________________________________________________________________ 15
The range of application and limitations of the machine _______________________________________________ 16
Specifications _________________________________________________________________________________ 17
Noise measurement ____________________________________________________________________________ 18
Mounting / dismounting ________________________________________________________________________ 18
Storage and correct lifting _______________________________________________________________________ 20
Side guardings_________________________________________________________________________________ 21
Adjusting the cutting angle ______________________________________________________________________ 21
Hydraulics ____________________________________________________________________________________ 22
Hydraulic oil __________________________________________________________________________________ 23
Diagrams _____________________________________________________________________________________ 23
Mounting of extra equipment ____________________________________________________________________ 24
Before initial start-up ___________________________________________________________________________ 27
Dismounting __________________________________________________________________________________ 27
Transport position _____________________________________________________________________________ 28
DRIVING INSTRUCTIONS FOR THE ROTARY MULCHER_______________________________________29
General setup for working position and driving ______________________________________________________ 29
Starting up the Rotary Mulcher ___________________________________________________________________ 29
Drive with the Rotary Mulcher____________________________________________________________________ 29
Stop the Rotary Mulcher ________________________________________________________________________ 30
High-voltage power lines ________________________________________________________________________ 30
Legislation in the respective countries _____________________________________________________________ 30
Work positions and procedure____________________________________________________________________ 31
Vertical cutting of segments with heavier growth ____________________________________________________ 32
Safety distances _______________________________________________________________________________ 33
INSPECTION AND MAINTENANCE ________________________________________________________________34
Daily/routine inspections ________________________________________________________________________ 35
Belt tension / inspection ________________________________________________________________________ 36
Hydraulic hoses________________________________________________________________________________ 37
Blades _______________________________________________________________________________________ 39
Bushings and bearings __________________________________________________________________________ 40
Rubber flap kit ________________________________________________________________________________ 40
Scrapping ____________________________________________________________________________________ 41
Troubleshooting _______________________________________________________________________________ 42
GreenTec Terms of Warranty_____________________________________________________________________ 43

4 Rotary Mulcher RM 232
Preface
Dear Customer!
Your new GreenTec machine is designed on the basis of more than 25 years of
experience with tractor mounted machines for the maintenance of green areas. The
machine is manufactured from the latest technology and in accordance with approved
safety regulations, standards and requirements.
We want to provide a product where no damages or misunderstandings occur during
operation, transport or maintenance of the machine.
The instruction manual contains information and instructions that are important and useful
for maintaining the operational reliability and value of the GreenTec machine.
Therefore, read this manual carefully as it will familiarize you with mounting, proper use,
care and maintenance.
Pay special attention to safety instructions.
You are welcome to visit our website www.greentec.eu - where you can use the retailer
login to access the latest updates of instruction manuals and spare parts catalogue for our
whole product line.
We hope you will be pleased with your new GreenTec machine.
Med venlig hilsen
John Christensen
Salgs Direktør GreenTec A/S
GreenTec's vision is to develop and sell quality machines for the maintenance of green
areas, for example in agriculture, industry, airports and the municipal sector. Through
innovative product development, we strive to become a leader in our field.
All machines are developed in a simple and functional design in close cooperation with
retailers and end users. Our goal is to uncover all needs in the market segment, preferably
with two different solutions. Through in-depth requirement analyzes and quality
counselling, the customer is offered the best solution, where individual requirements can
also be met through modular configuration of the product program.
We also aims to offer the best possible after sales service and a fast and efficient spare
parts supply.

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Rotary Mulcher RM 232
Useful information
The first time the machine is used, the seller is responsible for giving the buyer this instruction
manual. In addition, he must ensure that the buyer fully understands the content before
proceeding. If the machine is resold, the instruction book must be handed over to the new owner.
The following fields are filled in for use when ordering spare parts or other inquiries.
Serial number
Date of delivery
Retailer
Mail
Phone
Merkurvej 25
DK 6000 Kolding
Denmark
Phone: [phone]
Fax: [phone]
Mail: [email protected]
Web: www.greentec.eu
Opening hours: Monday-Friday 8-16

6 Rotary Mulcher RM 232
General information in the use of the instruction manual
Read this instruction manual carefully before mounting and using a machine.
If any doubts arise, contact your local retailer or the GreenTec Aftersale department.
Only use original GreenTec spare parts on GreenTec machines and equipment.
Definitions
The following definitions apply to this entire instruction manual:
DANGER: Warns of a potential situation that can result in death or
permanently invalidating injuries, if the instructions are not carefully
followed.
WARNING: Warns of a potential situation that can result in partially
invalidating injuries or grievous bodily harm, if the instructions are not
carefully followed.
CAUTION: Warns of a potential situation that can result in serious
damages to machine or equipment, if the instructions are not carefully
followed.
NOTICE: Specific or general information that is deemed important or
useful.
Left Hand (LH) & Right Hand (RH)
These terms are used when the machine is mounted on the vehicle seen from behind. The
terms are also used when referring to the vehicle.
Serial number plate
All machines are equipped with a serial number plate that contains important information
related to the machine, including a unique serial number used for identification.
Product: ____________
Product code: ____________
Serial number: ____________
Type: ____________
NOTICE
The symbols in this manual are for the sole purpose of instructing and informing and not
illustrating the entirety of the components. Under special circumstances, the symbols may
appear different from the current machine, when this occurs, the general procedure will be
the same.

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Rotary Mulcher RM 232
Merkurvej 25, DK-6000 Kolding, Denmark
Declaration of Conformity
The Machinery Directive 2006/42/EF Annex II Section 1
I, the undersigned manufacturer, am authorized to prepare the technical documentation for
the machine and on due request, provide the technical dossier.
Manufacturer: GreenTec A/S
Address: Mercurvej 25
Zip code and city: DK-6000 Kolding
We, GreenTec A / S, declare, with all responsibilities, that the machine
Product: GreenTec RM 232
Product code: 9990232
Serial number: _______________
Type: Rotary Mulcher
is manufactured by the above-mentioned company, complies with the guidelines of the
European Parliament and the Directive of the European Counsil 2006/42 / EC, referring to
international standards associated with its design and construction, as mentioned in the
technical documents.
•DS/EN ISO 12100 3rd edition 2011. Safety of Machinery –General principles for
design –Risk assessment and risk reduction.
•DS/EN 14120 1th edition 2015. Safety of Machinery –Guards-General requirements
for the design and construction of fixed and movable guards.
•DS/EN ISO 4413 1th edition 2010. Hydraulic fluid power –General rules and safety
requirements for systems and their components.
Date: 07.01.2019 Signature:__________________________
John Christensen - Sales Director

8 Rotary Mulcher RM 232
Safety
The instructions derive from the current national accident prevention regulations that the
owner or the operational manager must comply with.
In the same way as the current traffic laws, of course, must be complied with if the
machine is used on public roads.
Warnings, prohibitions and instructions
For any kind of work on the tool, it must be disconnected from all
hydraulics.
Only authorized personnel may perform service work on the tool.
Read this instruction manual carefully before using the tool.
Safety instructions for maintenance and inspection work
•The operator must ensure that all maintenance, inspection and installation work is
carried out by authorized and qualified professional personnel who, after carefully
reading the instruction manual, have sufficient knowledge.
•Maintenance and adjustments must be made only when the machine is stopped. The
procedure for stopping the machine as described in "Stop the tool" must be followed
unconditionally.
•When doing maintenance work on the mounted tool and / or machine, secure with
suitable support elements.
•When replacing work tools with cutting edges, check the hydraulic system for residual
pressure, any remaining residual pressure is reduced to zero (0).
•Use only suitable tools and wear safety work gloves, safety shoes and safety goggles.
•Handle the hydraulic oil and grease in compliance with regulations. Be familiarized
with the safety data sheet (APBA).
•Immediately after the completion of work, all safety devices must be installed and
reactivated.
•Before re-use, the items in the "Initial start-up" section from the tractor / vehicle
manufacturer must be followed unconditionally.

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Rotary Mulcher RM 232
Safety instructions for the operator/ user
•It is important to familiarize yourself with all equipment, the elements of service and
their function before starting up work. If your work has started, it's too late.
•The user's clothing must be tight-fitting. Avoid loosely fitted clothes. Check the area
before start-up (children / obstacles, for example stones, fences, steel wire). Ensure
adequate visibility and illuminated workarea. The safety distance for a running work
tool is indicated in the section:”Safety distances”
•The user must be healthy and rested before using the machine, as well as pauses for
fatigue to ensure the safety of others and others.
•The user should ensure varying postures and take regular breaks to avoid damage to
the musculoskeletal system.
•It is not allowed for anyone to mount the tool or the machine during transport and
work.
•When operating, never leave the driver's seat.
•Staying in the work area is forbidden. Safety distances are indicated in the section:
”Safety distances”
•When operating under high voltage lines, extra distance and caution is required.
•Before leaving the vehicle, the machine and the work tool must be lowered to the
ground, the ignition key removed and the vehicle secured against unintentional start-
up and rolling.

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Safety labels
The machine is affixed with safety labels, these are placed at the identified dangers that
the user is exposed to while working with or being near the machine.
Warning
Flying objects. Be sure to
keep a distance to the
machine when it is
running.
Warning
Switch off the engine,
remove the key and pull
the handbrake before
carrying out any
maintenance or repairs
on the machine.
Warning
Keep away from tool’s
blades or cutters when
the machine is running.
Never remove safety
guards / covers.
Warning
Check every 8 hours that
all bolts / nuts are
tightened.
Warning
Always be aware of
overhead lines. Between
the electric masts there
will always be a risk of
touching the overhead
lines. In case of doubt -
contact the local power
plant for instructions on
safety distances.
Warning
Read the instructions
manual carefully before
using this machine.
Follow all instructions and
safety precautions when
using the machine.
Warning
There is a danger of
getting jammed or cut
when handling the service
covers.
Warning
Oil under high pressure -
If there is a leak, avoid
skin contact / inhalation