GREER Company Terex Insight User manual

Terex Operation Manual

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Table of Contents
Outline of Operation.................................................................................................................3
System Components..........................................................................................................3
Power-Up Self-Test .................................................................................................................5
Home Display ..........................................................................................................................5
The Configuration Display........................................................................................................6
Home Button......................................................................................................................7
Man Button ........................................................................................................................7
POL Button........................................................................................................................7
Jib Options.........................................................................................................................8
Pick Point Button................................................................................................................8
Stow (Stowed Jib)..............................................................................................................8
Winch.................................................................................................................................9
Outrigger/Tire Selection.....................................................................................................9
The Home Display .................................................................................................................10
Outrigger/Tires.................................................................................................................10
Actual Load......................................................................................................................11
Cancel Alarm Button........................................................................................................11
Parts of Line.....................................................................................................................12
Information.......................................................................................................................12
Rated Capacity ................................................................................................................12
Erected Jib.......................................................................................................................13
System.............................................................................................................................13
Anti-Two-Block.................................................................................................................13
Jib Stowed.......................................................................................................................14
Pick Points.......................................................................................................................14
Configuration Button ........................................................................................................15
Boom Length Window......................................................................................................15
Boom Angle Window........................................................................................................15
Load Radius Window.......................................................................................................16
Swing Angle Window .......................................................................................................16
Bar Graph........................................................................................................................16
Cancel Alarm Button..............................................................................................................17
Reset Function Kickout....................................................................................................17
Operator Programmable Alarms ............................................................................................18
Setting the Operator Alarms.............................................................................................18
Setting the Minimum/Maximum Boom Angle Alarms........................................................19
Setting the Maximum Boom Length/Tip Height Alarms ....................................................20
Setting the Swing Alarms.................................................................................................21
Swing Alarms Illustrated...................................................................................................23
Work Area Alarms............................................................................................................24
Setting the Work Area Alarms..........................................................................................25

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Introduction
The Greer Insight system is designed for use as an aid to crane operation.
Do not use this system without a properly trained operator who is knowledgeable in safety guidelines,
crane capacity information, and the crane manufacturer’s specifications.
This manual describes the operation of the Greer Insight, hereinafter referred to as the system. Please
read the contents and instructions contained in this manual.
Outline of Operation
The system is an aid to crane operation. Crane functions are monitored by a variety of sensors.
The system compares the load suspended below the boom head to the crane capacity chart stored
within the computer’s memory.
At approach to overload, the system sends audible and visual warning signals. The system can be
configured to cause function kick-out by sending a signal to function disconnect solenoids.
System Components
•Display Unit
•Computer Unit
•Pressure Sensors
•Reeling Drum Assembly, with Extension and Angle Sensors
•Anti-Two-Block Switches
•Cables
•Audible Alarm
•Installation/Operator Manuals
Display Unit
The display unit provides the operator with:
•Rated Capacity
•Actual Load
•Bar graph representation of Actual Load vs. Rated Capacity
•Radius of the Load
•Boom Angle
•Main Boom Length
•Working Area
•Crane Configuration

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BOOM ANGLE SENSOR
The boom angle is measured by a potentiometer/pendulum assembly. It provides a voltage proportional
to boom angle. This sensor is mounted inside the cable reeling drum assembly.
EXTENSION SENSOR
The extension sensor provides a voltage proportional to the extension of the boom. The extension
sensor is mounted inside the cable reeling drum assembly.
PRESSURE SENSORS
There are two pressure sensors which measure pressure in the boom hoist cylinder. One sensor
measures the rod-side pressure and one sensor measures the piston-side pressure.
ANTI-TWO-BLOCK (ATB)
A switch monitors the approach of the hookblock or overhaul ball to the boom head. The switch is held
in the normal position until the hookblock or overhaul ball raises a weight that is mounted around the
hoist rope. When the weight is raised it opens the switch. The resultant switch open signal is sent to the
computer via the reeling drum. This results in the ATB alarm operating and a function kick-out to occur.
FUNCTION KICK-OUT
Electrically-operated hydraulic solenoids disconnect the control lever functions for boom hoist lower,
telescope out, and winch up when an overload or ATB alarm condition occurs.
OPERATOR PROGRAMMABLE ALARMS
These alarms, when properly set by the operator, define the operating area. These alarms are
programmable for each job site and allow the operator to work in a defined area.
•Minimum/Maximum Boom Angle Alarm
•Maximum Boom Length Alarm
•Maximum Tip Height Alarm
•Left and Right Swing Alarm
•Work Area Alarm
OUTRIGGER POSITION SENSING
This alarm alerts the operator, audibly and visually, when the selected outrigger position does not
match the detected outrigger position.

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Power Up Self-Test
Immediately following system power up, the system executes a system self-test which lasts for
approximately 10 seconds. During this time the display shows the rating chart number, units in use, and
load.
During this time, crane motions are disabled by the system function kick-out. Press the Press to
Continue button to acknowledge the home display message and allow the system to start normal
operation.
NOTE: Not all applications will have this screen. In such applications, the home display will be shown
without the need to select “CONTINUE”.
Home Display
The configuration display may be accessed from the home display by pressing the Configuration
button.

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The Configuration Display
NOTE: The graphic above is only a representation of the system. The shaded areas may vary in
configuration depending on the application.
NOTE: Always check the point of lift and parts of line upon selection of the winch.
The configuration display gives a pictorial representation of the current system setup. Each shaded
area contains one or more green indicators and a button to change the setup selection. In groups with
multiple options, green indicators illuminate individually to indicate the selection. When the
configuration is complete, press the Home button to return to the main operation screen.
WARNING!!
THE DISPLAYED LOAD AND CAPACITY ARE BASED UPON THE CURRENT SELECTED
POINT OF LIFT. NEITHER THE GREER INSIGHT SYSTEM, NOR THE CRANE CAPACITY
CHART ALLOWS FOR LIFTING FROM MORE THAN ONE HOOK AT A TIME.

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1. The HOME button will return the user to the Home display.
2. The MAN button enables the optional Personnel Platform.
3. The POL button selects the current parts of line. Pressing the POL button will increment the
parts of line. When the maximum parts of line for the equipment being used is reached, the
indicator will rollover to one POL.

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4. The JIB OPTIONS may be selected by pressing the Jib button multiple times to scroll through
the jib options. If there are no options available, the display will show “None”.
5. The PICK LONG, PICK SHORT, PICK MAIN selections are dependent upon the model of
crane being used.
6. The STOW (STOWED JIB), group contains one green indicator. This will illuminate when a jib is
stowed on the boom. Press the Stow button multiple times to scroll through jib options. If there
are no options available, the display will show “None”.

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7. The WINCH group contains two green indicators, which indicate the selection of front or rear
winch. NOTE: If the crane is equipped with two winches, always select the winch to be used for
the lift, prior to selecting the parts of line selections for each winch.
8. The OUTRIGGER/TIRE selections are made by pressing the O/R button. NOTE: Some cranes
will not have the option of selecting different outrigger positions.
OUTRIGGER POSITION SENSING (IF EQUIPPED)
The operator will be warned if the selected outrigger position does not match the
detected outrigger position.
Correct Selection: The selection will have a solid green indicator, when the selected
and detected outrigger positions match.
Incorrect Selection: The detected position will flash a red indicator and the selected
position will be a solid yellow indicator. On the main screen, an audible alarm will sound
if the selected position is greater than the detected position. The alarm will sound if the
operator has selected fully extended outriggers, but the outriggers are in the
intermediate or fully retracted position.

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The Home Display
1. The OUTRIGGER/TIRES setting contains four green indicators. They indicate the selection of
tires, full, intermediate, or retracted outriggers. The user must make the selection from the
configuration display. NOTE: OUTRIGGER/TIRE selections are dependent on the crane being
used.

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2. The ACTUAL LOAD value displays the total load, including slings, etc., suspended below the
lifting point. NOTE: The system load reading is most accurate in static situations. Due to system
dynamic response, the load reading may vary when lifting or lower the load. Meter functions
carefully, especially boom down to minimize the dynamic effects.
3. The CANCEL ALARM button is used to silence the audible alarm generated by an overload,
ATB Alarm, operator programmable alarm, or outrigger position horizontal beam mismatch. The
audible alarm remains cancelled until the condition causing the alarm has been resolved.

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4. The PARTS OF LINE window displays the amount of line chosen for the configuration selected.
It is adjustable from the configuration screen.
5. The INFORMATIONbutton displays system generated messages regarding the software
versions of the equipment and fault codes. Press and hold the Information button to display the
data. The messages will remain on the screen until the button is released.
6. The RATED CAPACITY window displays the maximum rated capacity of the machine in the
current configuration.

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7. The ERECTED JIB window displays the jib option selected for the machine. If there are no jib
options available, the display will show “None”.
8. The SYSTEM has the capability of showing metric or imperial units. This can be changed in the
calibration menu.
9. The ANTI-TWO-BLOCK indicator illuminates when the ATB limit switch detects an approach to
a two-block condition.

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10. The JIB STOWED window displays the stowed jib from the configuration screen. The length
and offset of the jib in use is also shown in the home display.
11. The PICK POINT icon displays the currently selected pick point chosen on the Configuration
screen.
If the operator has chosen the Personnel Platform on the Configuration Screen, the main
operating page will display the basket icon.

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12. The CONFIGURATION button accesses the configuration display screen.
13. The BOOM LENGTH window displays the length of the main boom from the boom foot pin to
the sheave pin of the main boom head machinery.
14. The BOOM ANGLE window displays the angle of the main boom in degrees relative to
horizontal.

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15. The LOAD RADIUS window displays the radius of the main boom.
16. The SWING ANGLE window displays the swing of the boom relative to the zero point.
17. The BAR GRAPH indicates the actual load as a percent of the rated capacity of the current
configuration of the machine.

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Cancel Alarm Button
The Cancel Alarm button is used to silence the audible alarm. Press this button to cancel an audible
alarm from an:
•Overload
•ATB Alarm
•Outrigger Horizontal Beam Mismatch
•Operator Programmable Alarm.
The audible alarm remains cancelled until the condition which caused the alarm has been resolved.
Reset Function Kick-Out
When rigging the machine, it may be necessary to place the boom in a position which could cause a
function kick-out. In this situation, it would be necessary to use the Cancel Alarm button. The Cancel
Alarm button is also used to reset the function disconnect relay. Press and hold the button for 5
seconds to reset the relay. A second beep is heard confirming the bypass. Continue to hold the button
to maintain the function kick-out.
Should a different alarm condition occur while the relay is overridden, the new alarm will cause another
function kick-out. When the condition which caused the alarm is no longer present, the function
disconnect relay will reset to the normal condition.
WARNING!!
WHEN THE FUNCTION DISCONNECT RELAY IS RESET BY MEANS OF THE CANCEL
ALARM BUTTON, THERE IS NO LONGER PROTECTION AGAINST THE CONDITION
THAT CAUSED THE FUNCTION KICK-OUT.

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Operator Programmable Alarms
Setting the Operator Alarms
1. Press the Operator Alarm button. The information screen will show the current status of the
operator alarms.
Each button corresponds to the displayed alarm. These buttons operate as a toggle switch. If the alarm
to be set is OFF, pressing the button will turn the alarm ON. If the alarm to be set is ON, pressing the
button will turn the alarm OFF.
NOTE: Press the Operator Alarm button in order to cycle through the various user programmable
alarms. Press the home button to return to the main screen. Exit at any time.
When operator alarms are set, the orange alarm will appear. An example below:

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Operator Programmable Alarms
Setting the Minimum Boom Angle Alarm
1. Move the boom to the desired minimum angle, in this example, 12.4°.
2. Press the MIN ANGLE OFF button.
3. The display will show the desired minimum angle, in this example, 12.4°.
4. Press the MIN ANGLE button again to cancel the alarm. The display will read: “MIN ANGLE
OFF”.
Setting the Maximum Boom Angle Alarm
1. Move the boom to the desired maximum angle, in this example, 77.1°.
2. Press the MAX ANGLE OFF button.
3. The display will show the desired maximum angle, in this example, 77.1°.
4. Press the MAX ANGLE button again to cancel the alarm. The display will read “MAX ANGLE
OFF”.

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Operator Programmable Alarms
Setting the Maximum Boom Length Alarm
1. Move the boom to the desired maximum length, in this example, 58.8 ft.
2. Press the MAX LENGTH OFF button.
3. The display will show the desired maximum length, in this example, 58.8 ft.
4. Press the MAX LENGTH button again to cancel the alarm. The display will read “MAX
LENGTH OFF”.
Setting the Maximum Tip Height Alarm
1. Move the boom to the desired maximum height, in this example 52.6 ft.
2. Press the MAX HEIGHT OFF button.
3. The display will show the desired maximum height, in this example 52.6 ft.
4. Press the MAX HEIGHT button again to cancel the alarm. The display will read “MAX HEIGHT
OFF”.