Grinder CM100M User manual

Manual of Multi-functional Mill CM100M

Beijing Grinder Instrument Co., Ltd. Tel:010-82363430 Fax:010-82363435 www.grindertech.cn
1
CONTENT
1.0 Notes on the Manual................................................................................................................. 3
2.0 Safety...........................................................................................................................................3
2.1 General instructions.......................................................................................................... 3
2.2 Warning............................................................................................................................... 3
2.3 Repair.................................................................................................................................. 4
2.4 Safety instructions............................................................................................................. 4
Please use it normally.........................................................................................................4
3.0 Packing and transportation...................................................................................................... 5
3.1 Packing................................................................................................................................5
3.2 Transportation................................................................................................................. 5
3.3 Storage................................................................................................................................ 5
3.4 Supply list............................................................................................................................5
3.5 Ambient temperature......................................................................................................6
3.6 Air humidity......................................................................................................................... 6
3.7 Base frame installation (fig3.7.1~3.7.4)...................................................................... 6
3.8 Installation main body (Fig 3.8.1~3.8.4)................................................................ 7
3.9 Power connection (fig 3.9)....................................................................................... 9
4.0 Technical specifications............................................................................................................ 9
4.1 Introduction of function characters................................................................................. 9
4.2 Electrical parameters...................................................................................................... 12
4.3 Feed size.......................................................................................................................... 12
4.4 Collecting bucket............................................................................................................. 13
4.5 Instrument size.................................................................................................................13
4.6 Weight............................................................................................................................... 13
4.7Floor space........................................................................................................................ 13
5.0 Installation.................................................................................................................................13
5.1 Instrument units(fig 5.1.1~fig 5.1.5)........................................................................ 13
5.2 Spare parts function list..................................................................................................15
5.3 Open/close grinding room door (fig 5.3.1~5.3.2).................................................17
5.4 Install/replace the cutting type accessories(fig 5.4.1~5.4.4).............................. 18
5.5 Install/replace the cross beater type accessories......................................................19
5.6 Install/replace the rotor beater type accessories....................................................... 21
5.7 Collecting bucket installation (fig 5.7).................................................................... 23
5.8 Control panel(fig 5.8)...........................................................................................23
5.9 Control panel function list...............................................................................................23
5.10 Feed sample materials.................................................................................................24
5.11 Preparation before grinding......................................................................................... 24
5.12 Universal hopper (fig 5.12)..................................................................................25
5.13 Standard hopper (Fig 5.13)................................................................................... 25
5.14 Start instrument............................................................................................................. 26
5.15 Stop the instrument.......................................................................................................26
5.16 Using the cyclone..........................................................................................................26

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5.17 Install the cyclone..........................................................................................................26
6.0 Routine................................................................................................................................... 28
6.1 Clean................................................................................................................................. 28
6.2 Maintenance.....................................................................................................................29
6.3 Functional inspections.................................................................................................... 29
6.4 Copyright...........................................................................................................................29
6.5 Modification...................................................................................................................... 29

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1.0 Notes on the Manual
This manual covers all the contents of the CM100M directory,In order to operate safely,
please read the relevant parts of the manual.
This manual does not include repair information. If you need to repair, please contact
the supplier or GRINDER directly.
2.0 Safety
Multi-functional CM 100M, which is a unique and advanced product from Grinder,a
multi-functional mill combines three types:cutting type,cross beater type and rotor beater
type to one machine.
cutting type, which handles soft ,medium-hard ,tough, flexible and fibrous materials.
cross beater type, which can deal with the hard, brittle materials .
rotor beater type, which can handle soft, tough materials
By replacing different type of grinding accessories can achieve three different grinding
functions to expand application scope greatly.The three kinds of grinding accessories are
modular design, which can replace each of them easily with short time.CM100M with
1500W three-phase frequency control motor and work in with transformer to make the
speed can be adjusted continuously from 500~4000rpm, so as to meet different grinding
requirements for different properties samples.
2.1 General instructions
As a user,be sure that you are authorized to use CM100M.Fully understand technical
documents before using.
Before operation new user must be trained by the skilled personnel or operate strictly
according to this instruction.
Read and fully understand the safety instructions before using.
Improper handling may cause personal injury and damage to the instrument. Please
pay attention to your personal safety.
Please ensure that unqualified personnel do not operate the equipment.
2.2 Warning

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Please pay your attention to the content of ‘Note’ in this manual to ensure your personal
safety and avoid damaging to equipment.
2.3 Repair
This manual does not include any repair information. For your safety, please contact
GRINDER company’s authorized agents or GRINDER technical service center for repair.
2.4 Safety instructions
Please use it normally
GRINDER shall not be liable for any personal injury or damage to the equipment due to
failure to comply with the safety instructions.
No changes can be made to the instrument, and use the accessories and accessories
approved by the GRINDER. Otherwise, any of our warranty commitments will no longer be
valid.
Packaging
Please keep the packing materials during the warranty period. Otherwise, we shall not be
able to guarantee your rights in case of packing complaint.
Transport
The machine may not be knocked, shaken or thrown during transport. So as not to
damage the electronic and mechanical parts of the instrument.
Temperature change
If CM100M is subjected to large temperature changes(such as in air transport), the
formation of condensate should be prevented to avoid damage to electronic and
mechanical components.
Packing list
Upon receipt of the goods, if you find any shortage or damage to the equipment, please
inform the transport company or contact the GRINDER (within 24 hours). Delayed
complaints may not be accepted.
Installation requirements
If the environment temperature is too high, too low or high humidity, it will be possible to
cause damage to the electronic parts or mechanical parts of the instrument, and the
performance will be unknown.
Power connection

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Before connecting the power supply, please pay attention to the value of the nameplate on
the instrument so as not to damage the electronic parts or mechanical parts of the
instrument.
3.0 Packing and transportation
3.1 Packing
The packing should be suitable for transportation and meet the CM100M packing
requirements.
Note:
Please retain the original packing during the warranty period so that when the equipment
is defective, and you need to have it shipped back intact to avoid any damage during
transit.
3.2 Transportation
During transportation, please do not throw, knock or oscillate, so as not to damage the
electronic and mechanical parts of the instrument.
Note:
If the temperature changes greatly (e.g., air transport), condensation water should be
prevented to avoid damaging the electronic components.
3.3 Storage
Please ensure that the CM100M is kept dry during storage.
3.4 Supply list
CM100M main machine:1set
Base frame:1 set
Collecting bucket:1 pc
Manual:1 book
Power code:1pc(10A/250V)
Fuse:2个(10A/250V)

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Please check whether the supply is complete after receiving goods, including
individual additional orders.
Notice:
Please inform GRINDER company within 24 hours if the shipment is not complete or
damaged. Delayed complaints may not be accepted.
3.5 Ambient temperature
From 5℃to 40℃
Note:
When the ambient temperature exceeds or falls below that specified, the electronic and
mechanical components may be damaged, And performance data changed to an
unknown extent.
3.6 Air humidity
At a higher air humidity, the electronic and mechanical components may be damaged, and
performance data changed to an unknown extent.
3.7 Base frame installation (fig3.7.1~3.7.4)
The base frame is included in CM100M main machine( fig 3.7.1),which is also a optional
part and can be order separately,the base frame is consist with three installed spare
parts:
BS:base
LR:Left roller rail
RR:Right roller rail
Fig 3.7.1

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BSS
Installation step:
Fasten the base BS with left roller rail LR and right roller rail RR with the supplied
screws and tools.(fig 4.5-2~4.5-3)
Fig 3.7.2 fig 3.7.3
Screws:M8×16 hexagon socket head screws* 4pcs
Tool:5mm hexagon socket wrench *1pc
The final installed base frame BBS (Fig 3.7.4)
Fig 3.7.4
3.8 Installation main body (Fig 3.8.1~3.8.4)
If the instrument is transported in separate packing, the base frame and main body
should be installed on site. The installation steps as following:

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BSS
SC
Please loosen and remove 4 pcs of transporting fixed screws SC and 2 pcs of
fixing parts TA with supplied screws and tool.(Fig 3.8.1)
(fig 3.8.1)
Tool:13mm open spanner 1pc
Screws(SC):M8×25 hexagon socket head screws 4pcs
Installation step(fig 3.8.2~3.8.3)
Please place the main body on the base frame BSS and fixed them with 4 pcs of
screws SC.
(fig 3.8.2)
SC
TA

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Fig 3.9
Tool:13mm open spanner 1pc
Screw(SC):M8×25 hexagon socket head screws *4pcs
Note:
The main body’s gross weight is approx 85 kgs,
Need to 2 persons to move it!
(fig 3.8.3) (fig 3.8.4)
3.9 Power connection (fig 3.9)
The voltage and frequency of the power supply have
been marked on the nameplate.
Ensure that the voltage is in line with the actual
conditions.
please use the supplied CM100M power cord.
Fuse specification:10A/250VAC
4.0 Technical specifications
4.1 Introduction of function characters
Function:
CM1OOM can handle batch quantity samples,please open the grinding chamber door and
remove the rotor and grinding accessories after sample grinding,which is easy to clean.

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Fig 4.1.1.2
Fig 4.1.1.1
CM100M
Does not need to open the grinding chamber door and clean the grinding chamber when
continuous grinding the same material.
Feature:
High-efficiency grinding
It can be used for batch and continuous sample grinding.
Perfect combination with the unique grinding accessories shape and the variable
frequency drive device,which is ensure rapid and high efficiency grinding progress
and without the influence of the sample properties.
Not suitable for wet grinding.
It is not suitable for grinding humid materials.
The rotor and grinding sets can be removed out for instrument cleaning.
The speed can be adjusted from 500~4000 rpm continuous.
4.1.1 Cutting type (CM100M1)fig 4.1.1.1~4.1.1.2
Suitable for flexible,medium-hard,fibrous samples grinding.
Feature:
The bottom sieves can control the samples final fineness.

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Fig 4.1.3.1
Fig 4.1.3.2
4.1.3 Rotor beater type(CM100M3)fig 4.1.3.1~4.1.3.2
Suitable for hard and medium hard sample grinding.
Feature
Draw-type rotor and the collecting device is easy to clean.
360°C and 180°C two type of ring sieves as option,the powerful 180°C ring sieve
more suitable for medium hard and brittle samples.
4.2 Electrical parameters
Rated voltage:220V, 50Hz
Rated power:1500W
Motor speed:500~4000rpm,adjustable continuously
4.3 Feed size
CM100M1:≤70×80mm
CM100M2:≤25mm
CM100M3:≤25mm

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4.4 Collecting bucket
The max volume of collecting bucket is up to 5 L.
4.5 Instrument size
From grinding chamber to motor:310x 550x 240 mm
Base frame:660x 700x 850 mm
Loner hopper:300x 300x 300 mm
Collecting bucket:diameter 192 x 201 mm
4.6 Weight
Net Weight:approx 120kgs
4.7Floor space
1m x 1m
5.0 Installation
5.1 Instrument units(fig 5.1.1~fig 5.1.5)

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E2
E3
E1
.
F
E
(M2-1) (M2-2) (M2-3) (M2-4)
(fig 5.1.3)
Accessories of rotor beater type CM100M3 (fig 5.1.4)
(M3-1) (M3-2) (M3-3)
(M3-4) (M3-5)
(fig 5.1.4)
(fig 5.1.5)
5.2 Spare parts function list
No
Name
Function
Remark
A
Hopper
Feed samples
Suitable for

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CM100M1
M1-1
Grinding room door
Seal up the grinding room
Suitable for
CM100M1
B
Handle
Open/close the lid
Universal
C
Collecting bucket
Receiving samples
Universal
D
Control panel
All menu items can be selected
and parameters adjusted by
display
Universal
CV
Cover of hopper
Seal up the feeder I
For M2, M3
M1-1
Grinding room door and
handle
Seal up the grinding room
Suitable for
CM100M-1
M1-2
Cutting type accessories
Cut samples,incl cutting bars
Suitable for
CM100M-1
M1-3
Cutting type rotor
Cut samples
Suitable for
CM100M-1
M1-4
Bottom sieves
Control the samples final
fineness
Suitable for
CM100M-1
M1-5
Feed hopper
Universal feed hopper
Suitable for
CM100M-1
M1-6
Feed hopper
Standard feed hopper
Suitable for
CM100M-1
M2-1
grinding room door,feed
hopper and handle for
cross beater type
Feed samples,seal up the
grinding room
Suitable for
CM100M-2
M2-2
accessories for cross
beater type
cutting samples and installed it
on grinding room
Suitable for
CM100M-2
M2-3
Rotor of cross beater type
Cut samples
Suitable for
CM100M-2
M2-4
Accessories of cross
beater type
cutting samples and installed it
on grinding room
Suitable for
CM100M-2
M2-5
Bottom sieves
Control the samples final
fineness
Suitable for
CM100M-2
M3-1
grinding room door,feed
hopper and handle for
Feed samples,seal up the
grinding room
Suitable for

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5.3 Open/close grinding room door (fig 5.3.1~5.3.2)
Please open the door only after CM100M is stop working.
Please grab handle Bmanually,and turn it with anticlockwise direction and then you
cross beater type
CM100M-3
M3-2
Accessories of rotor
beater type
cutting samples and installed it
on grinding room
Suitable for
CM100M-3
M3-3
Rotor of cross beater type
Cut samples
Suitable for
CM100M-3
M3-4
Accessories of rotor
beater type
grind samples and installed it in
the grinding room and match to
the 360°C ring sieves
Suitable for
CM100M-3
M3-5
Accessories of rotor
beater type
grind samples and installed it in
the grinding room and match to
the 180°C ring sieves
Suitable for
CM100M-3
E
Main switch
Power supply,on/off the power
Incl plug
base,fuse
and switch
F
Fan
Dissipate the heat
E1
Plug base
Connect the power
E2
Fuse base
Fuse input
E3
switch
on/off the power supply

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B
M1-1
M1-2
can open the grinding room.
Lock the grinding room door with opposite order.
(fig 5.3.1) (fig 5.3.2)
Note:
The grinding chamber door can be closed only when the grinding chamber grinding
surface without any samples to ensure instrument ,components and seal rings.
Please don’t open the door when the motor is running,it’s danger to personal safety.
lease take safety measure before grinding poisonous and unhealthy substances.
5.4 Install/replace the cutting type accessories(fig 5.4.1~5.4.4)
First step :Installing the grinding set M1-2:please align the slot I(3 places totally) with
limited post G(3 places totally),and the outlet J match to the bottom outlet and turn the
M1-2 to the innermost,the 2 limited holes L should match to limited post H when install the
M1-2 with position.Refer to fig 5.4.1~5.4.3
Second step:insert the rotor M1-3:insert the rotor into the drive shaft K and turn the rotor
to the innermost position,refer to fig 5.4.4
Third step:Install the bottom sieve M1-4:place the bottom sieve to the bottom of M1-2
and lock the sieve between two cutting bars N and put it into innermost place.Refer to fig
5.4.4
Note:Replace the accessories with opposite order.

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J
K
I
L
I
M1-4
M1-3
M
N
M1-4
M1-3
N
G
H
M1-2
I
Fig 5.4.1
Fig 5.4.2 fig 5.4.3
Fig 5.4.4
5.5 Install/replace the cross beater type accessories
(M1 M2)fig 5.5.1~5.5.6
First step:remover the hopper M1-5(or M1-6) from M1,and unscrew and take away the 4
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