Grizzly G5045 User manual

BENCH TOP 10'' TABLE SAW
MODEL G5045
INSTRUCTION MANUAL
COPYRIGHT ©2000 BY GRIZZLY IINDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED AUGUST, 2000 PRINTED IN USA
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CON-
FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE,
THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.

G5045 10'' Bench Top Table Saw -1-
Table Of Contents PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS ..................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ............................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ................................................................................................................5
GROUNDING ........................................................................................................................5
3. GENERAL INFORMATION
COMMENTARY ....................................................................................................................6
CLEAN UP ............................................................................................................................7
SITE CONSIDERATIONS......................................................................................................7
UNPACKING..........................................................................................................................8
PIECE INVENTORY ..............................................................................................................8
4. ASSEMBLY
BENCH MOUNTING..............................................................................................................9
STAND ASSEMBLY ........................................................................................................9-10
HAND WHEELS ..................................................................................................................11
RIP FENCE..........................................................................................................................11
BLADE ATTACHMENT........................................................................................................12
GUARD/SPLITTER ........................................................................................................12-13
DUST COLLECTION PORT ................................................................................................13
5. ADJUSTMENTS
RIP FENCE..........................................................................................................................14
FENCE TENSION................................................................................................................14
MITER GAUGE....................................................................................................................15
POSITIVE STOPS ..........................................................................................................16-17
TABLE PARALLELISM ..................................................................................................17-18
6. OPERATIONS
TEST RUN ..........................................................................................................................19
BLADE SELECTION ......................................................................................................19-20
RIPPING ..............................................................................................................................21
CROSSCUTTING ................................................................................................................21
7. SAFETY ACCESSORIES
PUSHSTICKS ......................................................................................................................22
TABLE INSERTS ................................................................................................................22
PUSH PADDLES ................................................................................................................22
FEATHERBOARDS ............................................................................................................22
8. MAINTENANCE
GENERAL............................................................................................................................23
LUBRICATION ....................................................................................................................23
UNPAINTED SURFACES....................................................................................................23
8. CLOSURE
MACHINE DATA..................................................................................................................24
PARTS DIAGRAM ..............................................................................................................25
PARTS LIST ..................................................................................................................26-29
PUSHSTICK TEMPLATE ....................................................................................................30
WARRANTY AND RETURNS ........................................................................................32-33

-2- G5045 10'' Bench Top Table Saw
SECTION 1: SAFETY
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON-
MENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manu-
al uses a series of symbols and signal words which are intended to convey the level of importance of
the safety messages. The progression of symbols is described below. Remember that safety messages
by themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures.
NOTICE

G5045 10'' Bench Top Table Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
Minimum Gauge for Extension Cord
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safe-
ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of mov-
ing parts, breakage of parts, mounting, and
any other conditions that may affect its oper-
ation. A guard or other part that is damaged
should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.

-4- G5045 10'' Bench Top Table Saw
Additional Safety Instructions For Table Saws
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
1. USE GUARDS, splitter and anti-kickback
fingers whenever possible during sawing
operations. Always use safety devices
when ripping and crosscutting
2. NEVER ATTEMPT TO CUT “FREE-
HAND”. Always make cuts with your work-
piece set firmly against the fence or miter
gauge while cutting.
3. NEVER USE EXCESSIVE FORCE when
sawing. Doing this greatly increases the
chances of personal injury and motor over-
load caused by jamming and/or kickback.
4. ALWAYS USE A PUSHSTICK for ripping
narrow stock. Refer to the Operations
Section of this manual for specific informa-
tion regarding pushsticks and other safety
accessories.
5. NEVER STAND with any part of your body
in direct line with the saw blade.
6. NEVER ATTEMPT TO FREE a stalled
blade while the saw is running.
7. IF THERE IS ANY doubt as to the stability
or integrity of the material to be cut, don’t
attempt to cut it.
8. NEVER REACH OVER the blade, or
attempt awkward cuts that compromise
your ability to control the movement of your
workpiece. Keep hands well away from the
saw blade.
9. NEVER ATTEMPT TO FREE a stalled
blade while the saw is running.
10. AVOID KICKBACKS by ensuring that your
blade is sharp, your fence is parallel to the
blade, safety devices are in place, and that
material to be cut is free from warps or
twists.
11. ALWAYS PROVIDE ADEQUATE support
at the rear and the sides of the table for
extra-long or extra-wide materials.
12. NEVER RAISE THE BLADE more than 1⁄8"
above the height of the material you plan to
cut.
Operating this equipment has the potential
to launch flying debris which could cause
eye injury. Always wear safety glasses or
goggles when operating equipment.
Everyday glasses or reading glasses only
have impact resistant lenses, they are not
safety glasses. Be certain the safety glass-
es you wear meet the appropriate stan-
dards of the American National Standards
Institute (ANSI).
Like all power tools, there is danger associ-
ated with the Model G1022 family of table
saws. Accidents are frequently caused by
lack of familiarity or failure to pay attention.
Use this tool with respect and caution to
lessen the possibility of operator injury.

G5045 10'' Bench Top Table Saw -5-
SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
The 1 H.P. motor supplied with the G5045, draws
approximately 13 amps @ 110V. We recommend
a dedicated 15-amp breaker. This should be sat-
isfactory for normal use, while providing enough
protection against motor damage caused by
power surges or overload.
The G5045 is shipped complete with a grounded
110V cordset and plug. If you require the use of
an extension cord while operating this table saw,
use a properly grounded cord that’s constructed
to U.L. standards. Use the chart included in the
Safety Section to determine what gauge cord is
necessary for safe operation. Underpowering
your saw by using an inadequate or damaged
cord can result in damage to the Model G5045.
Always inspect your cord and cord ends for dam-
age or wear prior to using them.
If frequent circuit failures occur when using the
table saw, contact our service department or your
local electrical contractor. Be sure that your par-
ticular electrical configuration complies with local
and state codes. The best way to ensure compli-
ance is to check with your local municipality or
licensed electrician.
Grounding
This equipment must be grounded. If it is
not, it will be necessary to run a separate 12
A.W.G. copper grounding wire from the out-
let to a known ground. Under no circum-
stances should the grounding pin from any
three-pronged plug be removed. Serious
injury may occur.
Figure 1. Grounded 110V plug and outlet.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This tool is equipped with a power cord hav-
ing an equipment-grounding conductor. See
Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes
and ordinances.

-6- G5045 10'' Bench Top Table Saw
SECTION 3: GENERAL INFORMATION
We are proud to offer the Grizzly Model G5045
Bench Top Table Saw. The Model G5045 is part
of the growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
The Model G5045 Table Saw is intended for
home and professional jobsite use. This saw fea-
tures a 5,000 R.P.M., 1 H.P. single-phase motor,
toggle safety switch, and a large 343⁄8" x 16" table
top. An adjustable fence and miter gauge are
included.
This table saw can be bench mounted or used
with the heavy-duty stand included. The package
also includes a 10" combination blade and a 25⁄16"
dust collection port.
All running parts utilize shielded ball bearings,
which require no lubrication for the life of the
bearings. Grizzly offers a number of helpful
accessories for the Model G5045, including
additional 10" saw blades and a mobile base.
We are also pleased to provide this manual with
the Model G5045 Table Saw. It was written to
guide you through assembly, review safety con-
siderations, and cover general operating proce-
dures. It represents our effort to produce the best
documentation possible. If you have any com-
ments regarding this manual, please write to us
at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:[phone]
Fax:[phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G5045 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep
it for reference.
To operate this, or any power tool, safely
and efficiently, it is essential to become as
familiar with its characteristics as possible.
The time you invest before you begin to use
your Model G5045 will be time well spent.
DO NOT operate this machine until you are
completely familiar with the contents of this
manual. Make sure you read and under-
stand all of the safety procedures. If you do
not understand something, DO NOT operate
the machine.
Commentary

G5045 10'' Bench Top Table Saw -7-
Clean up Site Considerations
1. Floor Load: Your G5045 10" Table Saw
represents a moderate weight load in a
small footprint. Most floors are suitable for
the table saw. Some older residential floors
may require additional build up to support
both machine and operator.
2. Working Clearances: Consider existing
and anticipated needs, size of material to
be processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a home
for your table saw. Allow sufficient room to
safely run your machines in any foresee-
able operation.
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre-
vent eye strain. Electrical circuits should be
dedicated or large enough to handle
amperage requirements. Outlets should be
located near each machine so power or
extension cords are clear of high-traffic
areas. Observe local electrical codes for
proper installation of new lighting, outlets,
or circuits.
Unpainted machine surfaces may be coated with
a waxy oil to protect it from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser. Avoid
chlorine-based solvents as they may damage
painted surfaces should they come in contact.
Always follow the usage instructions on the prod-
uct you choose for clean up.
Many of the solvents commonly used to
clean machinery can be highly flammable,
and toxic when inhaled or ingested. Always
work in well-ventilated areas far from
potential ignition sources when dealing
with solvents. Use care when disposing of
waste rags and towels to be sure they do
not create fire or environmental hazards.
Keep children and animals safely away
when cleaning and assembling this
machine.
Do not use gasoline or other petroleum-
based solvents to remove this protective
coating. These products generally have low
flash points which makes them extremely
flammable. A risk of explosion and burning
exists if these products are used. Serious
personal injury may occur.
Make your shop “child safe”. Ensure that
your workplace is inaccessible to young-
sters by closing and locking all entrances
when you are away. Never allow visitors in
your shop when assembling, adjusting or
operating equipment. This saw is equipped
with a removable switch key. Remove it
from the saw and place it in a safe location
when the saw is not in use.

-8- G5045 10'' Bench Top Table Saw
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Stand Components
• Extension Wings (1)
• Table Saw Unit
• Hand Wheels (2)
• Arbor Wrench (2)
• Miter Gauge
• 10'' Carbide tipped General Purpose
Saw Blade*
• Blade Guard
• Blade Guard Bracket
• Hardware Bags
• Fence Unit
Unpacking
The Model G5045 Table Saw is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you’ve
signed for delivery, please call Customer Service
immediately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.

G5045 10'' Bench Top Table Saw -9-
Figure 2. Attaching feet to stand.
The G1022/G1022Z Table Saw is supplied with a
heavy-duty stamped steel stand. To assemble
the stand:
1. Fasten the plastic feet to all four legs using
the M10 - 1.5 x 25mm Hex Bolts, 10mm
Flat washers and M10 - 1.5 Hex Nuts sup-
plied. See Figure 2.
SECTION 4: ASSEMBLY
Figure 3. Assembled side panel.
2. Locate the long upper and lower side
braces (2 each) and bolt to the legs using
the M8-1.25 x 16mm Carriage Bolts, 8mm
Flat Washers and M8-1.25 Hex Nuts
Supplied. See Figure 3. Do not tighten any
stand bolts until Step 5. Finger tighten only
for now.
Stand Assembly
Some die-cut metal parts may have sharp
edges (called “flashing”) on them after they
are formed. Please examine the edges of
all die-cut metal parts before handling
them. Failure to do so could result in injury.
Bench Mounting
The Model G5045 can be mounted on a work-
bench or a portable stand, in addition to its stan-
dard heavy-duty base. If the saw is bench-mount-
ed, it is essential to create a cutout below the saw
to allow sawdust to exit the machine. The cutout
should measure 11" to 12" square and should be
centered underneath the saw’s frame. For maxi-
mum stability, the saw should be secured to the
bench with 3⁄8" lag bolts or 3⁄8" through bolts.

-10- G5045 10'' Bench Top Table Saw
Figure 4. Adding upper and lower side braces.
3. Attach the short upper and lower side
braces to one of the assembled side pan-
els. Use the M8 - 1.25 x 16mm Carriage
Bolts, 8mm Flat Washers and M8-1.25 Hex
Nuts supplied. See Figure 4.
Figure 6. Fastening stand to saw body.
6. Level the stand by checking all sides for
symmetry. Measure diagonally from top to
bottom and adjust the stand so both diago-
nals are equal. Tighten all of the stand
bolts.
5. Once the stand is assembled, hold the saw
body over the top of the stand to ensure the
mounting holes line up. If the holes line up,
tighten the stand fasteners. Once the stand
is securely tightened, set the saw on top
and insert the mounting bolts through the
mounting holes and secure with nuts and
washers. See Figure 6.
4. Bolt the other side panel to the upper and
lower braces using the M8-1.25 x 16mm
Carriage Bolts, 8mm Flat Washers and M8-
1.25 Hex Nuts supplied. See Figure 5.
Figure 5. Stand fully assembled.

G5045 10'' Bench Top Table Saw -11-
2. Lift the fence over the saw’s table top,
ensuring that the rear holding clamp fits
over the rear rail. See Figure 9.
Figure 8. Attaching fence locking handle.
The rip fence provides a guide which keeps your
workpiece aligned parallel to the saw blade. To
mount the rip fence:
1. Attach the fence locking lever by threading
it into the eccentric located at the front of
the fence. See Figure 8.
Rip Fence
Figure 7. Installing handwheel.
To mount the handwheels:
1. Position a handwheel over the arbor raising
shaft on the front of the saw. Be sure it fits
completely over the shaft. The slots in the
handwheel hole will engage with the roll pin
on the shaft. See Figure 7.
2. Position the other handwheel similarly on
the blade tilting shaft on the side of the saw.
3. Screw the black plastic lock knobs onto the
ends of the shafts to lock the handwheels in
place.
Handwheels
Figure 9. Attaching fence to saw table.
3. After fitting the rear holding clamp on the
rear rail, lower the front of the fence onto
the front rail. Once the fence is on the table,
push down the fence locking handle to
secure the fence in place. If the fence is not
solidly secured, or if the locking handle can-
not be depressed, some adjustment may be
required. We will address that process in
the Adjustment Section of the manual.

-12- G5045 10'' Bench Top Table Saw
The Model G5045 is shipped with a general pur-
pose 10" blade. To install the blade:
1. Disconnect the saw from its power source
and remove the table insert by removing
the two screws.
2. Raise the arbor to its top position by turning
the blade height handwheel.
3. Remove the reverse threaded nut and
blade flange washer from the arbor.
4. Place the blade on the arbor, making sure
that the teeth are pointed toward the front of
the saw.
5. Replace the nut and flange washer and
tighten the nut with the wrenches provided
with the saw. Use the flat sides at the inner
edgeof the arbor to secure the assembly
while tightening the blade in place. See
Figure 10.
Blade Attachment
Figure 10. Installing the saw blade.
6. Replace the table insert, making sure it is
flush with the table top and tighten the
securing screws.
Blade Guard/Splitter
The blade guard and built-in splitter is used when-
ever cutting operations allow their use. The blade
guard is designed to provide a barrier between the
saw blade and the saw operator. The splitter min-
imizes the chances of kickbacks—the most com-
mon source of table saw injuries.
To mount the blade guard:
1. Disconnect the saw from its power source.
2. Zero the blade angle and raise the blade as
high as it goes.
3. Insert the outer lockwasher and and flat
washer onto the blade guard support bolt.
4. Thread the bolt through the splitter bracket
and place the flat washer and inner lock-
washer on the inside end of the bolt. See
Figure 11.
5. Attach the bolt to the threaded hole on the
rear face of the saw table.
6. Using the 3/4" long hex head bolts, attach
the splitter/blade guard assembly to the
splitter bracket. Fasten the assembly with
the nuts and 1/4" lockwashers provided.
See Figure 12.
Figure 11. Attaching the splitter/blade guard.

G5045 10'' Bench Top Table Saw -13-
7. Using a straightedge as a guide, align the
splitter with he saw blade. See Figure 12.
Use care to ensure that alignment is exact.
Failure to do so will result in difficulties
when ripping or crosscutting.
Figure 12. Aligning the splitter with the blade.
8. Once the splitter is aligned, tighten all fas-
teners securely.
9. Check splitter alignment after tightening.
Dust Collection Port
The Model G5045 10" Bench Top Table Saw is
equipped with a dust which can be attached to
standard 21⁄2" dust collection systems. To connect
your table saw to a dust collection system:
1. Insert the end of a standard 21⁄2" flexible
dust collection hose or shop vac hose into
the dust port at the base of the table saw.
See Figure 13.
2. Turn on the saw and the vacuum or dust
collection system and begin operation.
Figure 13. Attaching dust collection hose.

-14- G5045 10'' Bench Top Table Saw
Rip Fence
The fence must engage square to the front rail
before the rear clamp locks on the back rail. The
rear clamp acts as a secondary lock for fence
position. When adjusted correctly, the lever lock
begins to apply pressure on the back rail during
the last third of its stroke. To adjust the fence:
1. Position the fence on the table so its edge
is at the edge of the miter slot.
2. Tighten the locking lever. If the fance
remains parallel with the miter slot, no
adjustment is necessary. If the fence is out
of parallel, loosen the two bolts at the top of
the fence. See Figure 14.
SECTION 5: ADJUSTMENTS
Figure 14. Fence adjustment bolts
3. Hold the front of the fence firmly against the
front of the saw table. Move the rear of the
fence until the entire length of the fence is
parallel to the miter slot.
4. Re-tighten adjustment bolts. Slide the
fence several inches across the table and
re-clamp the fence at the edge of the miter
slot. If the fence is still out of alignment,
repeat the procedure.
Fence Tension
If the fence fails to clamp tightly, or loosens over
time, add or reduce clamping tension by loosen-
ing or tightening the rear clamp adjustment nut
located at the front of the fence. See Figure 15.
To adjust clamping tension:
1.Loosen the clamping lock handle.
2.Turn the clamp adjustment nut clockwise to
tighten clamping pressure.
3.Turn the clamp adjustment nut counter-
clockwise to loosen clamping pressure.
When making adjustments, loosen or tighten in
small steps. Re-check fence tension after each
adjustment. Use caution when tightening. Over-
tightening causes the self-adjustment feature to
fail.
Figure 15. Fence tension adjustment nut.
Tip – Attach a piece of 3⁄4" thick hardwood to the
blade side of the fence. This protects the fence
from contact with the blade when dadoing or rip-
ping thin stock. The fence is already drilled to
accept the needed screws.

G5045 10'' Bench Top Table Saw -15-
Miter Gauge
The miter gauge provides angle-adjustable sup-
port for workpieces while cross-cutting with the
Model G5045 Table Saw. To adjust the miter
gauge:
1. Loosen the clamp knob so the gauge is free
to rotate.
2. Slide the miter gauge into one of the two
miter slots.
3. Using a square as a guide, adjust the miter
gauge until its face is perpendicular to the
miter slot. See Figure 16.
4. If the pointer does not indicate zero, loosen
the screw and re-align the pointer. Tighten
screw.
Figure 16. Aligning miter gauge blade slot.

3. Advance the collar until it makes contact
with the bracket (C). Re-tighten the
setscrew.
4. Tilt the blades 15° and return it to the 0°
position. Re-check with your straight edge.
5. Re-adjust if necessary.
-16- G5045 10'' Bench Top Table Saw
Positive Stops
The 45° and 90° positive stops ensure that the
blade adjustment stops accurately at both ends of
its swing. To adjust the positive stops:
1. Disconnect the saw from its power source.
2. Raise the blade to its maximum height.
3. Turn the tilting handwheel as far as it can
go clockwise. Place a square against the
blade. See Figure 17.
If the square does not contact the blade evenly,
you will need to adjust the positive stop. To adjust
the positive stop:
1. Loosen the setscrew as shown in Figure
18.
Figure 17. Checking blade angle.
Figure 18. Zero degree positive stop adjustment.
2. Using the handwheel, adjust the blade tilt
until the blade contacts the square evenly.
Once you are satisfied with the results, repeat the
process for the 45° positive stop. To adjust the
45° positive stop:
1. Tilt the blade to its maximum angle.

G5045 10'' Bench -17-
Figure 19. 45° check.
3. Adjust the blade angle until the blade con-
tacts the square evenly.
4. Advance the collar until it makes contact
with the bracket . Figure 20.
5. Line up and fasen the pointer.
6. Reduce the blade tilt angle, then return it to
the 45° position. Re-check with your
square.
7. Re-adjust, if necessary.
Table Parallelism
The G5045 table is factory-aligned. In the unlike-
ly event furthere adjustment is needed, a quick
inspection checks table parallelism:
1. Place your miter gauge (set at 90°) in its
slot, even with the front of the blade. Place
a square between it and the side of the
blade. See Figure 21.
2. Choose a tooth on the blade. close to the
gauge. Mark the tooth with a felt tip pen.
Bring marked tooth 1⁄2" above the table top.
Set square to touch the marked tooth.
3. Slide the miter gauge toward the back of the
saw until the square is at the trailing end of
the blade. Keep square in place.
4. Turn the blade so marked tooth is 1⁄2" above
the table at the back end of the blade. The
square should touch the marked tooth.
Figure 21. Testing for table parallelism.
2. Place the 45° angle of your square against
the blade. If the blade and square are not
contacting evenly, Loosen the pointer as
shown in Figure 19.
Figure 20. 45 degree stop collar.

-18- G5045 10'' Bench Top Table Saw
5. If the blade and square don’t meet proper-
ly, loosen screws and adjust the table until
the blade and straightedge are properly
aligned, front and back. See Figure 22.
6. Tighten screws and re-check for parallel.
Figure 22. Four hex head screws allow
blade adjustment.