Grizzly G9742 User manual

MODEL G9742
5"x 6" METAL-CUTTING
BANDSAW w/ SWIVEL HEAD
OWNER'S MANUAL
(For models manufactured since 11/06)
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7670 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
Foreword ........................................................ 2
Contact Info.................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
SECTION 1: SAFETY....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Metal Cutting
Bandsaws ...................................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
110/220V Operation ....................................... 9
SECTION 3: SET UP ...................................... 10
Set Up Safety ............................................... 10
Items Needed for Set Up ............................. 10
Unpacking .................................................... 10
Inventory ...................................................... 11
Clean Up ...................................................... 12
Site Considerations ...................................... 12
Cabinet, Wheels & Feet ............................... 13
Squaring Vise to Blade ................................ 15
Chip Tray & Cast Iron Stop.......................... 16
OFF Button Lever ........................................ 16
Pulley Cover................................................. 17
Test Run ...................................................... 18
Recommended Adjustments ........................ 18
SECTION 4: OPERATIONS ........................... 19
Operation Safety .......................................... 19
Blade Speed ................................................ 19
Blade Selection ............................................ 20
Feed Rate .................................................... 21
Blade Guides ............................................... 22
Blade Tension .............................................. 23
Operation Tips ............................................. 23
SECTION 5: ACCESSORIES ......................... 24
SECTION 6: MAINTENANCE......................... 26
Schedule ...................................................... 26
Cleaning ....................................................... 26
Lubrication ................................................... 26
SECTION 7: SERVICE ................................... 27
Troubleshooting ........................................... 27
Blade Change .............................................. 29
Blade Tracking ............................................. 30
Electrical Components ................................. 31
G9742 Wiring Diagram ................................ 32
Saw Parts Breakdown ................................. 33
Stand Parts Breakdown ............................... 35
Guides & Shafts Parts Breakdown .............. 37
Labels Parts Breakdown .............................. 38
WARRANTY AND RETURNS ........................ 41

-2- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G9742 5" x 6"
Metal-Cutting Bandsaw with Swivel Head. This
machine is part of a growing Grizzly family of fine
metalworking machinery. When used according
to the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
We are pleased to provide this manual with
the Model G9742. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9742 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -3-
The information contained herein is deemed accurate as of 1/31/2013 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2Model G9742
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G9742 5" X 6" METAL-CUTTING BANDSAW W/
SWIVEL HEAD
Product Dimensions:
Weight.............................................................................................................................................................. 150 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 39 x 23-3/8 x 54-3/4 in.
Footprint (Length x Width)............................................................................................................... 26-1/2 x 20-1/2 in.
Shipping Dimensions:
Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 168 lbs.
Length x Width x Height....................................................................................................................... 41 x 18 x 22 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating...................................................................................................... 7A at 110V, 3.5A at 220V
Minimum Circuit Size.......................................................................................................... 15A at 110V, 15A at 220V
Switch...................................................................................................... Sealed Button Switch w/Automatic Shut-Off
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge.................................................................................................................................................... 18 AWG
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower............................................................................................................................................. 1/2 HP
Phase............................................................................................................................................ Single-Phase
Amps...................................................................................................................................................... 7A/3.5A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Blade Speeds......................................................................................................................... 80, 120, 200 FPM
Std. Blade Length................................................................................................................................ 64-1/2 in.
Blade Size Range..................................................................................................................................... 1/2 in.
Head Swivel............................................................................................................................................ 45 deg.
Machine Data Sheet

-4- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
The information contained herein is deemed accurate as of 1/31/2013 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G9742
Cutting Capacities
Angle Cuts........................................................................................................................ Right 45, Left 60 deg.
Vise Jaw Depth...................................................................................................................................... 4-3/8 in.
Vise Jaw Height..................................................................................................................................... 2-1/2 in.
Max. Capacity Rectangular Height at 90 Deg.............................................................................................. 5 in.
Max. Capacity Rectangular Width at 90 Deg............................................................................................... 6 in.
Max. Capacity Round at 90 Deg.................................................................................................................. 5 in.
Max. Capacity Rectangular Height at 30 Deg.............................................................................................. 5 in.
Max. Capacity Rectangular Width at 30 Deg............................................................................................... 5 in.
Max. Capacity Round at 30 Deg.................................................................................................................. 5 in.
Max. Capacity Rectangular Height at 45 Deg................................................................................... 2-15/16 in.
Max. Capacity Rectangular Width at 45 Deg......................................................................................... 3-3/4 in.
Max. Capacity Round at 45 Deg............................................................................................................ 3-3/4 in.
Max. Capacity Rectangular Height at 60 Deg....................................................................................... 1-3/4 in.
Max. Capacity Rectangular Width at 60 Deg....................................................................................... 2-3/16 in.
Max. Capacity Round at 60 Deg............................................................................................................ 1-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Upper Wheel....................................................................................................................... Machined Cast Iron
Lower Wheel....................................................................................................................... Machined Cast Iron
Body..................................................................................................................................................... Cast Iron
Base.......................................................................................... Formed and Welded Steel with Coolant Sump
Wheel Cover............................................................................................................................ Pre-formed Steel
Paint......................................................................................................................................................... Epoxy
Other
Wheel Size................................................................................................................................................. 13 in.
Blade Guides Upper........................................................................................................................ Ball Bearing
Blade Guides Lower........................................................................................................................ Ball Bearing
Table Info
Table Size Length...................................................................................................................................... 12 in.
Table Size Width................................................................................................................................... 4-1/2 in.
Floor To Cutting Area Height..................................................................................................................... 29 in.
Other Specifications:
ISO 9001 Factory .................................................................................................................................................. Yes
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ........................................................................................................ ID Label on Body Frame
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Features:
Control Panel Conveniently Located
Adjustable Hydraulic Downfeed
Quick Release Vise for Rapid Change out of Workpiece
Blade Included

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -5-
Figure 1. The Model G9742.
Identification
A
A. Blade Tension Knob
B. Blade Guide Knob
C. Blade Guides
D. Pulley Cover
E. Heavy Duty Motor
F. Hydraulic Cylinder and Feed Rate Dial
G. ON/OFF Push-Button Switch Assembly
H. Table Angle Scale
I. Cast Iron Stop
J. Vise Clamp Handwheel
K. Gear Box
L. Blade Tension Gauge
C
D
E
F
G
H
B
J
K
L
I

-6- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
Safety Instructions for Machinery
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of
workpiece control.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-
approved safety glasses or a face shield when
operating or observing machinery. to reduce
the risk of eye injury or blindness from fly-
ing particles Everyday eyeglasses are not
approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
Safety Instructions for Machinery
SECTION 1: SAFETY

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -7-
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of
workpiece control.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-
approved safety glasses or a face shield when
operating or observing machinery. to reduce
the risk of eye injury or blindness from fly-
ing particles Everyday eyeglasses are not
approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
Safety Instructions for Machinery
SECTION 1: SAFETY

-8- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
Additional Safety Instructions for Metal
Cutting Bandsaws
8. FIRE HAZARD. Use EXTREME CAUTION
if cutting magnesium. Using the wrong cut-
ting fluid will lead to chip fire and possible
explosion.
9. CUTTING FLUID SAFETY. Always follow
manufacturer’s cutting fluid safety instruc-
tions. Pay particular attention to contact,
contamination, inhalation, storage and dis-
posal warnings. Spilled cutting fluid is a
slipping hazard.
10. ATTENTION TO WORK AREA. Never
leave a machine running and unattended.
Pay attention to the actions of others in the
area to avoid unintended accidents.
11. MAINTENANCE/SERVICE. All inspec-
tions, adjustments, and maintenance are
to be done with the machine OFF and the
plug pulled from the outlet. Wait for all
moving parts to come to a complete stop.
12. HEARING PROTECTION & HAZARDS.
Noise generated by blade and workpiece
vibration, material handling, and power
transmission can cause permanent hear-
ing loss over time and interfere with com-
munication and audible signals. Always
wear hearing protection.
13. HOT SURFACES. Due to friction, the
workpiece, chips, and some machine com-
ponents can be hot enough to burn you.
1. BLADE CONDITION. Do not operate with
dull, cracked or badly worn blade. Inspect
blades for cracks and missing teeth before
each use.
2. HAND PLACEMENT. Never position fin-
gers or thumbs in line with the cut. Hands
could be crushed in vise or by falling
machine components.
3. ENTANGLEMENT HAZARDS. Do not
operate this bandsaw without blade guard
in place. Otherwise, loose clothing, jewelry,
long hair and work gloves can be drawn
into working parts.
4. BLADE REPLACEMENT. When replacing
blades, make sure teeth face toward the
workpiece. Wear gloves to protect hands
and safety glasses to protect eyes.
5. WORKPIECE HANDLING. Always support
the workpiece with table, vise, or some
type of support fixture. Flag long pieces
to avoid a tripping hazard. Never hold the
workpiece with your hands during a cut.
6. LOSS OF STABILITY. Unsupported
workpieces may jeopardize machine sta-
bility and cause the machine to tip and fall
which could cause serious injury.
7. POWER INTERRUPTION. Unplug machine
after power interruption. Machines without
magnetic switches can start up after power
is restored.
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G9742. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -9-
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Amp Draw at 110V (prewired) ..................7 Amps
Amp Draw at 220V ...............................3.5 Amps
Power Supply Circuit Requirements
You MUST connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Minimum Circuit Size (110V) .................. 15 Amps
Minimum Circuit Size (220V) ................. 15 Amps
Power Connection Device
The Model G9742 comes prewired with a NEMA
5-15 plug for connection to power. If you rewire the
motor to 220V, we recommend using the plug and
receptacle shown in Figure 2 for 220V.
Extension Cords
Using extension cords may reduce the life of the
motor. Instead, place the machine near a power
source. If you must use an extension cord:
• For 110V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
• For 220V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
• The extension cord must have a ground wire
and plug pin.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Figure 2. Recommended plug types.
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
5-15 Plug & Outlet
for 110V
6-15 Plug & Outlet
for 220V
NOTICE
The Model G9742 is prewired for 110V oper-
ation. If you plan to operate your machine
at 220V, the motor must be rewired (see
Page 32).

-10- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
The Model G9742 was carefully packed to ensure
that it arrives to you safely. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at [phone] for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Set Up Safety
SECTION 3: SET UP
The Model G9742 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
The following items are needed to complete the
set up process, but are not included with your
machine:
Description Qty
• Safety Glasses (for each person) ............... 1
• An Assistant ............................................... 1
• Phillips Head Screwdriver #2 ..................... 1
• Standard Screwdriver #2 ............................ 1
• Hex Wrench 6mm ....................................... 1
• Open-End Wrenches
6, 12, 14, & 19mm ................................ 1 ea.
• Open-End Wrenches 3⁄8", 7⁄16" & 1⁄2" ..... 1 ea.
Items Needed for
Set Up

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -11-
Inventory
After all the parts have been removed from the
box, you should have the following items:
Box 1: (Figure 3) Qty
A. Base ........................................................... 1
B. Front Panel ................................................. 1
C. Rear Panel.................................................. 1
D. Right Panel ................................................. 1
E. Left Panel ................................................... 1
F. Chip Tray .................................................... 1
G. Feet ............................................................ 4
H. Wheels ....................................................... 2
I. Axle ............................................................ 1
J. Work Stop Shaft ......................................... 1
K. Work Stop ................................................... 1
L. Belt Cover ................................................... 1
M. V-Belt .......................................................... 1
Assembly Hardware:
—Hex Wrench 4mm ................................... 1
—Hex Bolt 3⁄8-16 x 1" .................................. 2
—Hex Bolt M8-1.25 x 30 ............................ 4
—Flat Washer 17mm (Wheels) .................. 4
—Flat Washer 8mm ................................... 4
—Cotter Pin 1⁄8 x 1 (Wheels) ...................... 2
—Hex Nut 3⁄8-16 (Feet) ............................... 4
—Flat Washer 3⁄8 ........................................ 1
—Phillips Head Screw M6-1 x 12 ............. 16
—Flat Washer 1⁄4 ...................................... 18
—Hex Bolt 1⁄4 x 20 x 1⁄2" ............................. 2
—Sheet Metal Screw 1⁄4-10 x 5⁄16" ............... 1
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
Figure 3. G9742 Loose parts inventory.
ABC
D
E
F
G
H
I
J
K
L
M

-12- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
Figure 5. Minimum working clearances.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some floors may require additional reinforcement
to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 5 for the minimum
working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
39"
23 3⁄8"
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
degreaser, such as shown in Figure 4. For thor-
ough cleaning, some parts must be removed.
For optimum performance, clean all moving
parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. Always follow the manufacturer’s instructions
when using any type of cleaning product.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Figure 4. Cleaner/degreaser available from
Grizzly.

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -13-
Cabinet, Wheels &
Feet
This bandsaw is shipped with four rubber feet
with posts and two wheels with an axle. It is your
option to install four rubber feet if you do not
need to move the bandsaw, or install the axle
and wheels if you need to move the bandsaw
regularly.
Components and Hardware Needed: Qty
Base .................................................................. 1
Front Panel ........................................................ 1
Rear Panel ......................................................... 1
Right Panel ........................................................ 1
Left Panel .......................................................... 1
Ramp ................................................................. 1
Feet ................................................................... 4
Wheels............................................................... 2
Axle ................................................................... 1
—Flat Washers 17mm ................................ 4
—Cotter Pins .............................................. 2
—Hex Nuts 3⁄8-16 ........................................ 4
—Phillips Head Screw M6-1 x 12 ............. 16
—Flat Washer 1⁄4 ...................................... 16
—Hex Bolt M8-1.25 x 30 ............................ 4
—Flat Washer 8mm ................................... 4
To install the wheels, feet, and the cabinet:
1. At the end of the base with the axle holes,
insert the axle into the base (see Figure 6).
2. Slide a 17mm flat washer and wheel onto
each end of the axle, followed by another
washer and cotter pin.
3. Thread a 3⁄8-16 hex nut on both feet.
4. Thread the two rubber feet into the base (see
Figure 6).
5. Position the base on the floor, and adjust the
feet until the base is level and is stable.
6. Tighten the hex nuts against the base to lock
the feet in position.
7. Position the front and rear panels on the
base and install the panels to the base with
four M6-1 x 12 Phillips head screws and flat
washers (see Figure 7).
Figure 6. Installing wheels and feet.
Figure 7. Front and rear panels installed.

-14- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
8. Position the left panel between the front
and rear panels, and secure it in place with
six M6-1 x 12 Phillips head screws and flat
washers (see Figure 8).
Figure 8. Left Panel installed.
Figure 9. Installing right panel.
Figure 10. Attaching bandsaw to cabinet.
9. Position the right panel between the front
and rear panel, and secure it in place with six
M6-1 x 12 Phillips head screws and flat wash-
ers (see Figure 9).
Get assistance when
lifting this machine.
Otherwise, you can
severely injure yourself!
10. With the help of an assistant or a hoisting
device, place the bandsaw onto the cabinet.
11. Secure the bandsaw to the cabinet with four
M8-1.25 x 30 hex bolts and 8mm flat washers
(see Figure 10).

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -15-
Shipping Strap &
Stop Adjustment
To ensure that your bandsaw arrives without
damage to the hinge system, a shipping strap
was installed. After removing the shipping strap,
you will have to make a series of adjustments,
beginning with the feed stop bolt.
To remove the shipping strap and adjust the
feed stop bolt:
1. Remove the shipping strap hex bolt and
strap with a 12mm wrench (see Figure 11).
Note: Keep this shipping strap in the event that
you must transport or ship the bandsaw.
2. Adjust the feed stop bolt and jam nut with a
14mm wrench (Figure 12), so the bandsaw
blade teeth are just below the table surface
when the cut is complete.
Figure 11.Removing shipping strap.
Figure 12. Feed stop bolt.
Squaring Vise to
Blade
To ensure that your bandsaw will make cuts that
match the degree scale, you must make sure to
square the vise to the blade.
To square the vise to the blade:
1. Rotate the headstock until the pointer reads
"0" on the tabletop scale, and tighten the
headstock lock lever so the headstock stays
indexed at zero.
2. Using a 6mm wrench, loosen the two cap
screws that hold the vise to the table (see
Figure 13).
Figure 13. Squaring vise to blade, headstock,
and table scale.
Headstock
Lock Lever
3. Using a small machinists square, adjust the
vise so it is square to the blade.
4. Tighten the two cap screws, so the vise and
blade are square with one another.
Square

-16- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
Chip Tray & Cast
Iron Stop
The chip tray directs small workpieces into a buck-
et when the cut is complete. The cast iron stop
allows you to repeat cuts at the same length.
To install the chip tray and cast iron stop:
1. Position the chip tray as shown in Figure 14
if you choose to use this accessory.
Figure 14. Chip tray installed.
Chip tray
2. Insert the stop rod approximately 3⁄4" into the
saw until the end of the rod is just flush with
the inside casting surface.
3. Using the 4mm hex wrench, tighten the set
screw shown in Figure 15.
4. Slide the cast iron stop onto the stop rod
and tighten the set screw.
Figure 16. OFF button lever and stop bolt.
OFF Button Lever
After you have removed the shipping strap and
have adjusted the headstock stop bolt, you must
adjust the OFF button lever stop bolt, so the
bandsaw shuts OFF automatically when a cut is
complete.
To set the OFF button lever stop bolt:
1. With the headstock in the complete down
position, loosen the 12mm stop bolt and jam
nut (see Figure 16).
OFF Button
Stop Bolt and
Jam Nut
2. Push down on the OFF button lever so the
button is completely depressed.
3. While keeping the lever depressed, use your
fingertips to turn the stop bolt until the head
touches the lever.
4. Back off the stop bolt 1⁄3 turn and tighten the
jam nut.
Figure 15. Installing stop rod.
Set Screw
Set Screw

G9742 Metal Cutting Bandsaw (Mfg. Since 11/06 -17-
Pulley Cover
Figure 17. Positioning the pulley cover.
Figure 18. Belt tension knob.
To install the pulley cover:
1. UNPLUG THE BANDSAW!
2. Position and rotate the pulley cover into
place as shown in Figure 17.
3. Install the two 1⁄4-20 x 1⁄2" hex bolts and wash-
ers that secure the pulley cover.
ENTANGLEMENT
HAZARD! You MUST
install the pulley cover
before operating!
Otherwise, severe injury
may occur.
Belt Tension
Knob
When opened, the pulley cover gives you access
to change the pulley ratio so the bandsaw can cut
at one of three speeds.
4. Loosen the belt tension knob enough to
install the belt on the appropriate pulley that
will give the required blade speed. Refer to
Blade Speed on Page 19 for blade speed
selections.
5. Adjust the belt tension knob (Figure 18), so
the belt has 1⁄4" deflection when pressed in
the center, and close the cover.

-18- G9742 Metal Cutting Bandsaw (Mfg. Since 11/06
Starting the machine:
1. Read the entire instruction manual.
2. Make sure all tools and foreign objects have
been removed from the machine.
3. Put on safety glasses and secure loose
clothing or long hair.
4. Raise the bandsaw by the handle.
5. Start the bandsaw while keeping your finger
near the ON/OFF switch at all times dur-
ing the test run. The bandsaw should run
smoothly with little or no vibration.
— If you suspect any problems, immediately
stop the bandsaw and correct before con-
tinuing.
—If you need any help with your bandsaw
call our Tech Support at [phone].
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
Test Run
The adjustments listed below have been per-
formed at the factory. However, because of
the many variables involved with shipping, we
recommend that you at least verify the following
adjustments to ensure the adjustments remain
unchanged.
Step-by-step instructions on verifying these
adjustments can be found in SECTION 6:
MAINTENANCE on Page 26 and SECTION 7:
SERVICE on Page 27.
Factory adjustments that should be verified:
1. Blade Tracking (Page 30).
2. Squaring Vise to Blade (Page 15).
3. Blade Guides (Page 22).
Recommended
Adjustments