GroundWork GW2120D-2 User manual

U.S. Patent #s: 7,210,697 & 7,441,792
Canada Patent #: 2,503,869
Other U.S. and Foreign Patents Pending
9/11
Owners
Manual
Model GW2120D-2
• Important Safety Instructions
• Assembly Instructions
• Parts and Hardware Identification
Heavy-Duty
Utility Cart
For product inquiries:
Tricam
7677 Equitable Drive
Eden Prairie, MN 55344
800-867-6763
www.tricam.com
CAUTION: Read, understand and follow ALL instructions before using this product.
WARNING: Not for recreational use. Persons should never ride in the Dump Cart.
Questions, problems, or missing parts? Before returning to your retailer, visit us
online at www.tricam.com and complete the replacement parts submission form or
call our customer service department at 1-800-867-6763,
9 a.m. - 4 p.m., CST, Monday-Friday.

Replacement Parts List
For replacement parts, please visit us online at www.tricam.com to com-
plete the replacement parts submission form or call our customer service
department at 1-800-867-6763, 9 a.m. - 4 p.m., CST, Monday - Friday.
B. Side Panels
C. Front Panel
D. Back Panel
E. Wheels
F. Rear Axle Support
G. Rear Struts
I. Front Axle Support
K. Pull Handle
L. Hardware Kit
DO NOT EXCEED MAXIMUM OVERALL LOAD CAPACITY 1,000 LBS
(453 KG). PERSON SHOULD NEVER RIDE IN THE UTILITY CART.
WEIGHT RATING IS BASED ON AN EVENLY DISTRIBUTED LOAD.
CAUTION
A. Bed (1)
B. Side Panels (2)
C. Front Panel (1)
D. Back Panel (1)
E. 13in (33cm) Wheels (4)
F. Rear Axle Support (1)
G. Left Rear Axle Brace (1)
H. Right Rear Axle Brace (1)
I. Front Support Assembly (1)
J. Plastic Coupling (1)
K. Handle (1)
Parts List
A. Fence Assembly Pins (8)
B. M8 Washers (10)
C. M8 Lock Nuts (10)
D. Wheel Spacers (4)
E. M12 Lock Nuts (4)
F. M12 Washers (4)
G. M8x20 Carriage Support Bolts (10)
H. M8x60 Internal Button Head Bolt (1)
I. M8x15 Shoulder
Bolts (2)
J. M6 Washers (2)
K. M6 Lock Nuts (2)
L. Allen Wrench (1)
Hardware List Drawings are not to scale
Exploded Drawing for Assembly
E.
G.
H.
F.
A.
B.
D.
C.
B.
I.
J.
K.
G.
H.
F. D.
C.
I.
J.
K.
E.
A.
B.
L.
B.
D.
C.
E.
F.
G.
B.
I.
K.
L.

Swivel Handle Instructions
Step 1
Remove clips and cotter pins.
Step 2
Rotate the handle and insert cotter pin.
Secure by attaching the clip.
Step 3
The second cotter pin is used to attach the
handle to the trailer hitch.
1. RREEAADDAALLLLIINNSSTTRRUUCCTTIIOONNSSCCAARREEFFUULLLLYYBBEEFFOORREEUUSSEE..If you do not understand these
instructions, need clarification or further explanation, please call our toll free answer line for
assistance at 11--880000--886677--66776633Monday through Friday 9:00 a.m. - 4:00 p.m., CST.
2. Do not exceed the overall maximum load capacity of 1,000 lbs (453 kg). The weight rating is
based on an evenly distributed load.
3. Do not load items on the top edges of the panels. Remove panels before loading
oversized items.
4. Do not allow children to use this cart without supervision. This cart is not a toy.
5. Do not use this cart to transport passengers.
6. This cart is not intended for highway use.
7. Do not exceed 5 mph.
8. If any parts become damaged, broken or misplaced, do not use the cart until replacement
parts have been obtained.
9. Do not use the cart on surfaces or for transporting objects that can cause damage to the
pneumatic tires or tubes. DDoonnoottiinnffllaatteetthheettiirreesstto
ommoorreetthhaann3300PPSSII((22..0077BBAARR)).
10. It is recommended that the cart be inspected for damage before each use.
11. KKEEEEPPTTHHEESSEEIINNSSTTRRUUCCTTIIOONNSSFFOORRFFUURRTTHHEERRRREEFFEERREENNCCEE..
Your cart requires assembly. Account for all parts before beginning assembly. If any
parts are missing, damaged, or if you have any questions or need additional
instructions, DO NOT RETURN THIS PRODUCT TO THE RETAILER, visit us at
www.tricam.com to complete the replacement parts submission form or call our
customer service department at 1-800-867-6763.
Tools required for assembly: medium size screwdriver, wrenches and/or metric socket set.
TOOLS NOT INCLUDED.
Refer to the exploded drawing and the parts list on the following pages
during assembly.
Important Safety Instructions
Assembly Instructions
NOTE: During each step of assembly, assemble all hardware and
hand tighten. Once all the hardware is installed for that
particular step, tighten all hardware.
Step 5
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ttiigghhtteenntthheelloocckknnuuttssoonntthheelloocckkhhaannddlleessuunnttiilltthheeeennddoofftthhiisssstteepp..Attach the front,
back, and side panels (2) onto the bed using the fence assembly pins. Latch the front
and back panels to the side panels using the lock handles. Once all panels are locked
together in the upright position, tighten the M8 lock nuts on the lock handles for
smooth operation without being overly tight.

Step 4
Attach the swivel handle to the yoke and the
plastic coupling using the M8x60 internal
button head bolt (1), M8 washer (1), and M8
lock nut (1).
Step 3
Attach the wheels by first placing the wheel
spacers(4) onto each axle, then the wheels (4), and
wheel washers (4), and finally the lock nuts (4).
Tighten securely.
Step 2
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aasssseemmbblleeddaatttthheeffaaccttoorryy..PPlleeaasseemmaakkee
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A. Insert the M8x15 shoulder bolts (2) into
each end of the steering link connector.
Apply M6 washers (2) and M6 lock nuts
(2) and tighten securely.
B. Attach the front axle support to the bed
using M8x20 carriage support bolts (2),
M8 washers (2), and M8 lock nuts (2).
C. Secure the center front axle brace to the
bed using M8x20 carriage support bolts
(2), M8 washers (2), and M8 lock nuts (2).
Tighten all securely.
Step 1
Assemble the rear axle support to the bed
using M8x20 carriage support bolts (2), M8
washers (2), and M8 lock nuts (2). Once
this is attached, assemble the left and right
rear axle braces to the bed and the rear
axle assembly using M8x20 carriage
support bolts (4), M8 washers (4), and M8
lock nuts (4). Tighten all bolts securely.