Grundfos MMS Series User manual

MS, MMS
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Other languages
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English (GB)
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English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
Page
These instructions apply to Grundfos MS and MMS
submersible motors for submersible pumps.
These motors must not be put into service until the
machine into which they are to be incorporated has
been declared in conformity with the relevant
directives.
1. Symbols used in this document
1. Symbols used in this document 2
2. Delivery and storage 3
2.1 Delivery 3
2.2 Unpacking 3
2.3 Storage and handling 3
3. General description 3
3.1 Applications 3
3.2 Pumped liquids 3
3.3 Sound pressure level 3
4. Preparation 4
4.1 Checking of liquid in motor 4
4.2 Positional requirements 5
4.3 Liquid temperatures/cooling 6
5. Electrical connection 7
5.1 General 7
5.2 Motor protection 8
5.3 Lightning protection 9
5.4 Cable sizing 10
5.5 Control of single-phase MS 402 11
5.6 Connection of single-phase motors 11
6. Motor installation 14
7. Fitting the pump to the motor 14
7.1 Fitting of submersible drop cable and
motor cable 15
7.2 Maximum installation pressure 15
7.3 Lowering the pump 15
7.4 Frequency of starts and stops 15
8. Maintenance and service 16
9. Fault finding 16
10. Checking of motor and cable 17
11. Disposal 18
Warning
Prior to installation, read these installation
and operating instructions. Installation and
operation must comply with local
regulations and accepted codes of good
practice.
Warning
If these safety instructions are not
observed, it may result in personal injury.
Warning
If these instructions are not observed, it
may lead to electric shock with consequent
risk of serious personal injury or death.
Caution
If these safety instructions are not
observed, it may result in malfunction or
damage to the equipment.
Note
Notes or instructions that make the job
easier and ensure safe operation.
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2. Delivery and storage
2.1 Delivery
Grundfos submersible motors are supplied from
factory in proper packing in which they should
remain until they are to be installed.
2.2 Unpacking
Do not expose the motor to unnecessary impact and
shocks.
2.3 Storage and handling
Storage temperature
-20 - +70 °C.
Do not expose the motor to direct sunlight.
Storage
Fig. 1 Guideline for stacking of boxes
2.3.1 Frost protection
If the motor is to be stored after use, it must be
stored in a frost-free location, or the motor liquid
must be frost-proof.
3. General description
3.1 Applications
Grundfos MS and MMS submersible motors are
designed according to market standards.
All Grundfos 4", 6" and 8" MS and MMS motors are
designed to fit pump ends manufactured according
to NEMA standards. The motors are ideally suited as
water supply pumps for irrigation, groundwater
regulation, pressure boosting, industrial water
transfer and similar applications.
3.2 Pumped liquids
Clean, thin, non-flammable, non-combustible or non-
explosive liquids not containing solid particles or
fibres.
The maximum sand content of the pumped liquid
must not exceed 50 g/m3.
The N, R and RE motor versions are designed for
liquids with higher aggressiveness than drinking
water.
Materials in contact with the liquid:
•MMS: cast iron DIN W.-Nr. 0.6025 and NBR
rubber.
•MMS -N: stainless steel DIN W.-Nr. 1.4401 and
NBR rubber.
•MS/MMS -R: stainless steel DIN W.-Nr. 1.4539
and NBR rubber.
•MS -RE: stainless steel DIN W.-Nr. 1.4539/
1.4517 and FKM rubber.
The maximum liquid temperature appears from
section 4.3 Liquid temperatures/cooling.
3.3 Sound pressure level
The sound pressure level has been measured in
accordance with the rules laid down in the EC
Machinery Directive 98/37/EC.
The sound pressure level of Grundfos MS and MMS
motors is lower than 70 dB(A).
Caution
Be careful not to damage the motor cable
with sharp tools when unpacking the
motor.
Note
The separate nameplate supplied with the
motor must be fixed close to the
installation site.
Caution
If MMS motors are stored, the shaft must
be turned by hand at least once a month. If
a motor has been stored for more than one
year before installation, the rotating parts
of the motor must be dismantled and
checked before use.
Warning
Do not stack boxes of different lengths.
TM05 9649 4213
Caution
The motors are factory-filled with
demineralised water and must therefore be
stored in a frost-free location or emptied
before storage.
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4. Preparation
Fig. 2 Handling of the motor
4.1 Checking of liquid in motor
The submersible motors are factory-filled with a
special FDA-approved, non-toxic liquid which is
frost-proof down to -20 °C.
Refilling of liquid is carried out as described below.
4.1.1 Grundfos MS 402 and MS 4000 submersible
motors
The filling hole for motor liquid is placed in the
following positions:
MS 402: in the bottom of the motor.
MS 4000: in the top of the motor.
1. Position the submersible motor as shown in
fig. 3. The filling screw must be at the highest
point of the motor.
2. Remove the screw from the filling hole.
3. Inject liquid into the motor with the filling syringe
(fig. 3) until the liquid runs back out of the filling
hole.
4. Replace the screw in the filling hole and tighten
securely before changing the position of the
motor.
Torques:
MS 402: 2.0 Nm.
MS 4000: 3.0 Nm.
The submersible motor is now ready for installation.
Fig. 3 Motor position during filling - MS 4000
and MS 402
4.1.2 Grundfos MS 6000 submersible motors
• If the motor is delivered from stock, the liquid
level must be checked before the motor is
installed. See fig. 4.
• In the case of service, the liquid level must be
checked. See fig. 4.
Filling procedure:
The filling hole for motor liquid is placed at the top of
the motor.
1. Position the submersible motor as shown in
fig. 4. The filling screw must be at the highest
point of the motor.
2. Remove the screw from the filling hole.
3. Inject liquid into the motor with the filling syringe
(fig. 4) until the liquid runs back out of the filling
hole.
4. Replace the screw in the filling hole and tighten
securely before changing the position of the
motor.
Torque: 3.0 Nm.
The submersible motor is now ready for installation.
Fig. 4 Motor position during filling - MS 6000
Warning
Before starting work on the product, switch
off the power supply. Make sure that the
power supply cannot be accidentally
switched on.
Warning
To avoid personal injury when handling the
motor, use a strap or a lifting eye and a
crane for lifting.
TM05 9648 4213
Note
The level of the liquid in the motor must be
checked and the motor must be refilled, if
required. Use tap water.
Caution
If frost protection is required, a special
Grundfos liquid must be used to refill the
motor. Otherwise, tap water may be used
for refilling.
TM03 8128 0507TM03 8129 0507
MS 4000 MS 402
45°
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4.1.3 Grundfos MMS6, MMS 8000, MMS 10000 and
MMS 12000 submersible motors
Filling procedure:
Place the motor at a 45 ° angle with the top of the
motor upwards. See fig. 5.
1. Unscrew the plug (A) and place a funnel in the
hole.
2. Pour tap water into the motor until the motor
liquid inside the motor starts running out at the
plug (A).
3. Remove the funnel and refit the plug (A).
The submersible motor is now ready for assembly
with the pump and ready for installation.
Fig. 5 Motor position during filling - MMS
4.2 Positional requirements
The motor can be installed either vertically or
horizontally.
4.2.1 Motors suitable for horizontal installation
Caution
Do not use motor liquid that contains oil.
Caution
Before fitting the motor to a pump after a
long period of storage, lubricate the shaft
seal by adding a few drops of water and
turning the shaft.
TM03 2065 3605
45°
A
Motor type
Output power
50 Hz
Output power
60 Hz
[kW] [kW]
MS All sizes All sizes
MMS6 5.5 - 37 5.5 - 37
MMS 8000 22-92 22-92
MMS 10000 75-170 75-170
MMS 12000 147-190 -
Caution
During operation, the motor must always
be completely submerged in the liquid.
Please consult the pump manufacturer's
NPSH data.
Warning
If the motor is used in hot liquids
(40-60 °C), make sure that no one can
come into contact with the motor and the
installation, e.g. by installing a guard.
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4.3 Liquid temperatures/cooling
The maximum liquid temperature and the minimum
flow velocity past the motor appear from the
following table.
Grundfos recommends installing the motor above the
well screen in order to achieve proper motor cooling
via liquid passing the motor.
If there is a risk of sediment build-up, such as sand,
around the motor, a flow sleeve should be used in
order to ensure proper cooling of the motor.
* At an ambient pressure of minimum 1 bar (0.1 MPa).
** At an ambient pressure of minimum 2 bar (0.2 MPa).
Note
If the stated flow velocity cannot be
achieved in the borehole, a flow sleeve
must be installed.
Motor
Installation
Flow past the
motor
[m/s]
Vertical Horizontal
MS 402
MS 4000 (T40)
MS 6000 (T40)
0.15 40 °C
(~ 105 °F)
40 °C
(~ 105 °F)
MS 4000I (T60)*
MS 6000 (T60)* 1.00
60 °C
(~ 140 °F)
Flow sleeve recommended
60 °C
(~ 140 °F)
Flow sleeve recommended
MS 6000 (T60)** 0.15
60 °C
(~ 140 °F)
Flow sleeve recommended
60 °C
(~ 140 °F)
Flow sleeve recommended
MMS6
PVC
windings
0.15 25 °C
(~ 86 °F)
25 °C
(~ 86 °F)
0.50 30 °C
(~ 95 °F)
30 °C
(~ 95 °F)
PE/PA
windings
0.15 45 °C
(~ 113 °F)
45 °C
(~ 113 °F)
0.50 50 °C
(~ 122 °F)
50 °C
(~ 122 °F)
MMS 8000
to 12000
PVC
windings
0.15 25 °C
(~ 77 °F)
25 °C
(~ 77 °F)
0.50 30 °C
(~ 86 °F)
30 °C
(~ 86 °F)
PE/PA
windings
0.15 40 °C
(~ 104 °F)
40 °C
(~ 104 °F)
0.50 45 °C
(~ 113 °F)
45 °C
(~ 113 °F)
Note
For 37 kW MMS6 (only PVC windings),
110 kW MMS 8000 and 170 kW
MMS 10000, the maximum liquid
temperature is 5 °C lower than the values
stated in the above table. For 190 kW
MMS 10000, 220-250 kW MMS 12000/50
Hz and MMS 12000/
60 Hz, the temperature is 10 °C lower.
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5. Electrical connection
5.1 General
The electrical connection must be carried out by an
authorised electrician in accordance with local
regulations.
The supply voltage, rated maximum current and
cos φappear from the separate nameplate that must
be fitted close to the installation site.
The required voltage quality for Grundfos MS and
MMS submersible motors, measured at the motor
terminals, is - 10 %/+ 6 % of the nominal voltage
during continuous operation (including variation in
the mains voltage and losses in cables).
Furthermore, check that there is voltage symmetry in
the power supply lines, i.e. same difference of
voltage between the individual phases. See also
section 10. Checking of motor and cable, item 2.
If MS motors with a built-in temperature transmitter
(Tempcon) are not installed together with an MP 204
motor protection unit, they must be connected to a
0.47 μF capacitor approved for phase-phase
operation (IEC 384-14) to meet the EC EMC
directive (2004/108/EC). The capacitor must be
connected to the two phases to which the
temperature transmitter is connected. See fig. 6.
Fig. 6 Connection of capacitor
The motors are wound for direct-on-line starting or
star-delta starting, and the starting current is
between four and six times the rated current of the
motor.
The run-up time of the motor is only about
0.1 second. Direct-on-line starting is therefore
normally approved by the power supply company.
Warning
Before starting work on the product, switch
off the power supply. Make sure that the
power supply cannot be accidentally
switched on.
Warning
The motor must be earthed.
The motor must be connected to an
external mains switch with a minimum
contact gap of 3 mm in all poles.
TM00 7100 0696
0.47 μF
1 = L1: Brown
2 = L2: Black
3 = L3: Grey
4 = PE: Yellow/green
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5.1.1 Frequency converter operation
Three-phase MS motors can be connected to a
frequency converter.
MMS motors with PE/PA can be connected to a
frequency converter.
If a temperature transmitter is required, a Pt100
sensor for fitting to the submersible motor can be
ordered from Grundfos.
To avoid damage to the pump part, make sure that
the motor stops when the pump flow falls below 0.1 x
rated flow.
Depending on the type, the frequency converter may
cause increased acoustic noise from the motor.
Furthermore, it may expose the motor to detrimental
voltage peaks.
This can be avoided by installing a correctly
dimensioned sinus filter between the frequency
converter and the motor.
Grundfos recommends installing a sinus filter when a
frequency converter is used.
Voltage peaks for Grundfos submersible motors
should be limited in accordance with the table below.
Permissible frequency ranges: 30-50 Hz and
30-60 Hz.
Ramp times: Maximum 3 seconds for start and stop.
5.2 Motor protection
5.2.1 Single-phase motors
Single-phase MS 402 submersible motors
incorporate a thermal switch and require no
additional motor protection. As a exception, the
1.1 kW (1.5 hp) MS 402 requires external current
protection.
Single-phase MS 4000 submersible motors must be
protected. A protective device can either be
incorporated in a control box or be separate.
Caution
If an MS motor with temperature
transmitter is connected to a frequency
converter, a fuse incorporated in the
transmitter will melt and the transmitter will
be inactive. The transmitter cannot be
reactivated. This means that the motor will
operate like a motor without a temperature
transmitter.
Caution
During frequency converter operation, it is
not advisable to run the motor at a
frequency higher than the rated frequency
(50 or 60 Hz). In connection with pump
operation, it is important never to reduce
the frequency (and consequently the
speed) to such a level that the necessary
flow of cooling liquid past the motor is no
longer ensured.
Motor type Max. Upeak
voltage Max. dU/dt
MS 402 650 V
phase-phase 2000 V/μs
MS 4000 850 V
phase-phase 2000 V/μs
MS 6000 850 V
phase-phase 2000 V/μs
MMS6 850 V
phase-ground 500 V/μs
MMS 8000 850 V
phase-ground 500 V/μs
MMS 10000 850 V
phase-ground 500 V/μs
MMS 12000 850 V
phase-ground 500 V/μs
Note
To enable monitoring of the motor
temperature when running at frequency
converter operation, Grundfos
recommends installing a Pt100 sensor
together with a PR 5714 relay.
Warning
When the motor has been thermally
switched off, the motor terminals are still
live. When the motor has cooled
sufficiently, it will restart automatically.
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5.2.2 Three-phase motors
MS motors are available with or without a built-in
temperature transmitter.
Motors with a built-in and operational temperature
transmitter must be protected by:
• a motor-protective circuit breaker with thermal
relay or
• an MP 204 motor protection unit and
contactor(s).
Motors with or without a non-operational temperature
transmitter must be protected by:
• a motor-protective circuit breaker with thermal
relay or
• an MP 204 motor protection unit and
contactor(s).
MMS motors have no built-in temperature
transmitter. A Pt100 sensor is available as an
accessory.
Motors with a Pt100 sensor must be protected by:
• a motor-protective circuit breaker with thermal
relay or
• an MP 204 motor protection unit and
contactor(s).
Motors without a Pt100 sensor must be protected by:
• a motor-protective circuit breaker with thermal
relay with max. trip class 10 according to
IEC 60947-4-1 or
• an MP 204 motor protection unit and
contactor(s).
5.2.3 Required settings of the motor-protective
circuit breaker
For motors with an MP 204 motor protection unit,
Grundfos recommends using a special trip curve with
P-characteristics at a setting of Untimes 5 for
1 second.
For cold motors, the tripping time for the motor-
protective circuit breaker must be less than
10 seconds at five times the rated maximum current
of the motor.
For all Grundfos submersible MMS motors, the
maximum start and stop ramp time is 3 sec.
(minimum 30 Hz).
In order to ensure optimum protection of the
submersible motor, set the motor-protective circuit
breaker in accordance with the following guidelines:
1. Set the overload to the rated maximum current of
the motor.
2. Start the motor and let it run for half an hour at
normal performance.
3. Slowly grade down the scale indicator until the
motor trip point is reached.
4. Increase the overload setting by 5 %.
The highest permissible setting is the rated
maximum current of the motor.
For motors wound for star-delta starting, set the
motor-protective circuit breaker as above, but the
maximum setting must be rated maximum current
x 0.58.
The highest permissible startup time for star-delta
starting or autotransformer starting is 2 seconds.
5.3 Lightning protection
The installation can be fitted with a special
overvoltage protection device to protect the motor
from voltage surges in the power supply lines if
lightning strikes somewhere in the area. See fig. 7.
Fig. 7 Connecting an overvoltage protection
device
The overvoltage protection device will not, however,
protect the motor against a direct stroke of lightning.
Connect the overvoltage protection device to the
installation as close as possible to the motor and
always in accordance with local regulations.
Ask Grundfos for lightning protection devices.
MS 402 submersible motors, however, require no
further lightning protection as they are highly
insulated.
Ask for a special cable termination kit with a built-in
overvoltage protection device for Grundfos 4"
submersible motors (product no. 799911/799912).
Caution
If this requirement is not met, the motor
warranty will be invalidated.
TM00 1357 3605
825045 825017
L1
L2
PE
L3
L
PE
N
Three-phase Single-phase
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5.4 Cable sizing
Make sure that the submersible drop cable can
withstand permanent submersion in the actual liquid
and at the actual temperature.
The cross-section (q) of the cable must meet the
following requirements:
• The submersible drop cable must be sized to the
rated maximum current (In) of the motor.
• The cross-section must be sufficient to make a
voltage drop over the cable acceptable.
Grundfos supplies submersible drop cables for a
wide range of installations. For correct cable sizing,
Grundfos offers a cable sizing tool on the USB stick
supplied with the motor.
Fig. 8 Cable sizing tool
The sizing tool provides a accurate calculation of the
voltage drop at a given cross-section on the basis of
the following parameters:
• cable length
• operating voltage
• full-load current
• power factor
• ambient temperature.
The voltage drop can be calculated both for direct-
on-line and star-delta starting.
In order to minimise operating losses, the cable
cross-section may be increased. This is only cost-
efficient if the borehole provides the necessary
space, and if the operating time of the pump is long.
The cable sizing tool also provides a power loss
calculator that shows the potential savings of an
increased cross-section.
As an alternative to the cable sizing tool, select the
cross-section on the basis of the current values of
the given cables.
The cross-section of the submersible drop cable
must be large enough to meet the voltage quality
requirements specified in section 5.1 General.
Determine the voltage drop for the cross-section of
the submersible drop cable by means of the
diagrams on pages 20 and 21.
Use the following formula:
I = Rated maximum current of the motor.
For star-delta starting, I = rated maximum current of
the motor x 0.58.
Lx = Length of cable converted to a voltage drop of
1 % of the nominal voltage.
q = Cross-section of submersible drop cable.
Draw a straight line between the actual I-value and
the Lx-value. Where the line intersects the q-axis,
select the cross-section that lies right above the
intersection.
The diagrams are made on the basis of the formulas:
Single-phase submersible motor
Three-phase submersible motor
Caution
Submersible motor cables are
dimensioned for submersion in the liquid,
and will not necessarily have sufficient
cross-section to be in air.
TM05 8770 2613
Lx = length of drop cable
permissible voltage drop in %
L = U ×ΔU
I ×2 ×100 ×
L = U ×ΔU
I ×1.73 ×100 ×
L = Length of submersible drop cable [m]
U = Rated voltage [V]
ΔU = Voltage drop [%]
I = Rated maximum current of the motor [A]
cos φ=0.9
ρ= Specific resistance: 0.02 [Ωmm2/m]
q = Cross-section of submersible drop cable
[mm2]
sin φ= 0.436
Xl = Inductive resistance: 0.078 x 10-3 [Ω/m].
cos 
q
---
sin XI+


cos 
q
---
sin XI+


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5.5 Control of single-phase MS 402
5.6 Connection of single-phase motors
5.6.1 2-wire motors
MS 402 2-wire motors incorporate motor protection
and a starter device and can therefore be connected
directly to the mains. See fig. 9.
Fig. 9 2-wire motors
5.6.2 PSC motors
PSC motors are connected to the mains via a run
capacitor which must be sized for continuous
operation.
Select the correct capacitor size from the table
below:
MS 402 PSC motors < 1.1 kW incorporate motor
protection and must be connected to the mains as
shown in fig. 10.
Fig. 10 PSC motors
Warning
Single-phase MS 402 submersible motors
< 1.1 kW incorporate motor protection
which cuts out the motor in case of
excessive winding temperatures while the
motor is still supplied with voltage. Allow
for this when the motor forms part of a
control system.
TM00 1358 5092
Yellow/green Blue Brown
Motor [kW] Capacitor
0.25 12.5 μF / 400 V / 50 Hz
0.37 16 μF / 400 V / 50 Hz
0.55 20 μF / 400 V / 50 Hz
0.75 30 μF / 400 V / 50 Hz
1.10 40 μF / 400 V / 50 Hz
1.50 50 μF / 400 V / 50 Hz
2.20 75 μF / 400 V / 50 Hz
TM00 1359 5092
Yellow/green Grey Black Brown
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5.6.3 3-wire motors
MS 402 3-wire motors incorporate motor protection
and must be connected to the mains via a Grundfos
SA-SPM 5, 7 or 8 control box without motor
protection.
MS 4000 3-wire motors must be connected to the
mains via a Grundfos SA-SPM 5, 7 or 8 control box
incorporating motor protection.
When a conventional motor-protective circuit breaker
is used, the electrical connection must be carried out
as described below.
5.6.4 Checking of direction of rotation
When the motor has been connected to the power
supply, determine the correct direction of rotation as
follows:
1. Add a few drops of water to the shaft seal before
starting.
2. Start the motor and check the direction of rotation
by watching the motor shaft. For Grundfos SP
pumps, the direction of rotation must be counter-
clockwise.
3. Compare the result from item 1 with the demand
of the pump.
4. Interchange two of the phase connections if the
direction of rotation is wrong. In the case of
motors wound for star-delta starting, exchange
U1 by V1 and U2 by V2.
5.6.5 Motors wound for direct-on-line starting
The connection of Grundfos submersible motors
wound for direct-on-line starting appears from the
table below and fig. 11.
Check the direction of rotation as described in
section 5.6.4 Checking of direction of rotation.
Fig. 11 Motors wound for direct-on-line starting
Mains
Cable/connection
Grundfos 4" and 6" motors
PE PE (yellow/green)
L1 U (brown)
L2 V (black)
L3 W (grey)
TM03 2099 3705
L1
PE WVU
PE
M
L3L2
3
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5.6.6 Motors wound for star-delta starting
The connection of Grundfos submersible motors
wound for star-delta starting appears from the table
below and fig. 12.
Check the direction of rotation as described in
section 5.6.4 Checking of direction of rotation.
Fig. 12 Motors wound for star-delta starting
If star-delta starting is not required, but direct-on-line
starting is, the submersible motors must be
connected as shown in fig. 13.
Fig. 13 Motors wound for direct-on-line starting
5.6.7 Connection in the case of unidentified cable
marking/connection
If it is unknown where the individual leads are to be
connected to the mains in order to ensure the correct
direction of rotation, proceed as follows:
Motors wound for direct-on-line starting
Connect the motor to the mains as is expected to be
right.
Then check the direction of rotation as described in
section 5.6.4 Checking of direction of rotation.
Motors wound for star-delta starting
Determine the windings of the motor by means of an
ohmmeter, and name the lead sets for the individual
windings accordingly: U1-U2, V1-V2 and W1-W2.
See fig. 14.
Fig. 14 Unidentified cable marking/connection -
motors wound for star-delta starting
If star-delta starting is required, connect the leads as
shown in fig. 12.
If direct-on-line starting is required, connect the
leads as shown in fig. 13.
Then check the direction of rotation as described in
section 5.6.4 Checking of direction of rotation.
5.6.8 Soft starter
Grundfos only recommends the use of soft starters
which control the voltage on all three phases and
which are provided with a bypass contact.
Ramp times: Maximum 3 seconds.
For further details, please contact your soft starter
supplier or Grundfos.
Connection Grundfos 6" motors
PE Yellow/green
U1 Brown
V1 Black
W1 Grey
W2 Brown
U2 Black
V2 Grey
TM03 2100 3705TM03 2101 3705
L2L1
M
L3
PE
W2 U2 V2
PE
U1 W1
V1
3
L2L1
M
L3
PE
W2 U2 V2
PE
U1 W1
V1
3
TM00 1367 5092
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English (GB)
14
5.6.9 Frequency converter
Three-phase MS submersible motors can be
connected to a frequency converter.
Permissible frequency ranges: 30-50 Hz and
30-60 Hz.
Ramp times: Maximum 3 seconds for start and stop.
Depending on the type, the frequency converter may
cause increased acoustic noise from the motor.
Furthermore, it may expose the motor to detrimental
voltage peaks. This can be compensated by
installing an LC filter or even better a sinus filter
between the frequency converter and the motor.
For further details, please contact your frequency
converter supplier or Grundfos.
6. Motor installation
7. Fitting the pump to the motor
1. Use pipe clamps when handling the motor.
2. Place the motor in vertical position at the
borehole. See fig. 15.
Fig. 15 Motor in vertical position
3. Lift the pump part by means of pipe clamps fitted
to the riser pipe. See fig. 16.
Fig. 16 Lifting the pump into position
4. Place the pump part on top of the motor.
5. Fit and cross-tighten the nuts to the torques
stated below.
Note
To enable monitoring of the motor
temperature, Grundfos recommends
installing a Pt100 sensor together with a
PR 5714 relay.
Warning
Before starting work on the product, switch
off the power supply. Make sure that the
power supply cannot be accidentally
switched on.
Warning
When the motor is to be assembled with
the pump at the borehole, make sure to
use suitable pipe clamps.
TM00 5259 2402
TM02 5263 2502
Caution
Make sure that the coupling between the
pump and motor engages properly.
Pump/motor bolt diameter Torque
[Nm]
5/16 UNF 18
1/2 UNF 50
M8 18
M12 70
M16 150
M20 280
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English (GB)
15
7.1 Fitting of submersible drop cable and
motor cable
Before fitting the motor cable to the motor, make
sure that the cable socket is clean and dry.
To ease fitting of the cable, lubricate the rubber parts
of the cable plug with non-conducting silicone paste.
Tighten the screws holding the cable to the torques
stated:
Connect the motor cable to the drop cable by use of
original Grundfos cable termination kits, such as
shrink tube type KM or cable termination kit type M0
to M4.
If necessary, shorten the motor cable to ensure that
it is always covered with pump medium prior to
making the cable jointing as described above.
7.2 Maximum installation pressure
7.3 Lowering the pump
Grundfos recommends checking the borehole by
means of an inside calliper before lowering the pump
to ensure unobstructed passage.
Lower the pump assembly carefully into the
borehole, taking care not to damage the motor cable
and the submersible drop cable.
7.4 Frequency of starts and stops
MS 402: 2.0 Nm
MS 4000: 3.0 Nm
MS 6000: 4.5 Nm
MMS6: 20 Nm
MMS 8000: 18 Nm
MMS 10000: 18 Nm
MMS 12000: 15 Nm.
MS 402: 150 mWC
MS 4000: 600 mWC
MS 6000: 600 mWC
MMS: 600 mWC.
Caution
Do not lower or lift by means of the motor
cable.
Motor type Number of starts
MS 402
• Minimum 1 per year is
recommended.
• Maximum 100 per hour.
• Maximum 300 per day.
MS 4000
• Minimum 1 per year is
recommended.
• Maximum 100 per hour.
• Maximum 300 per day.
MS 6000
• Minimum 1 per year is
recommended.
• Maximum 30 per hour.
• Maximum 300 per day.
MMS6
PVC
windings
• Minimum 1 per year is
recommended.
• Maximum 3 per hour.
• Maximum 40 per day.
PE/PA
windings
• Minimum 1 per year is
recommended.
• Maximum 10 per hour.
• Maximum 70 per day.
MMS 8000
PVC
windings
• Minimum 1 per year is
recommended.
• Maximum 3 per hour.
• Maximum 30 per day.
PE/PA
windings
• Minimum 1 per year is
recommended.
• Maximum 8 per hour.
• Maximum 60 per day.
MMS 10000
PVC
windings
• Minimum 1 per year is
recommended.
• Maximum 2 per hour.
• Maximum 20 per day.
PE/PA
windings
• Minimum 1 per year is
recommended.
• Maximum 6 per hour.
• Maximum 50 per day.
MMS 12000
PVC
windings
• Minimum 1 per year is
recommended.
• Maximum 2 per hour.
• Maximum 15 per day.
PE/PA
windings
• Minimum 1 per year is
recommended.
• Maximum 5 per hour.
• Maximum 40 per day.
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English (GB)
16
8. Maintenance and service
The motors are maintenance-free.
All motors are easy to service.
Service kits and service tools are available from
Grundfos.
The motors can also be serviced at a Grundfos
service centre.
If you want Grundfos to service the motor, you must
contact Grundfos with details about the possible
contamination, etc. before you dispatch the motor.
Otherwise, Grundfos may refuse to accept the motor
for service.
Any costs of returning the motor must be paid by the
customer.
9. Fault finding
Warning
If a motor has been used in a liquid which
is injurious to health or toxic, the motor will
be classified as contaminated. Clean the
motor properly before starting service.
Be aware that the motor liquid may also be
contaminated.
Fault Cause Remedy
1. The motor does
not run.
a) The fuses are blown. Replace the blown fuses. If the new ones
blow too, check the electrical installation
and the submersible drop cable.
b) The ELCB or the voltage-
operated ELCB has tripped. Cut in the circuit breaker.
c) No power supply. Contact the power supply company.
d) The motor-protective circuit
breaker has tripped.
Reset the motor-protective circuit breaker
(automatically or possibly manually). If it
trips again, check the voltage. If the voltage
is OK, see items e) - h).
e) Motor-protective circuit breaker/
contactor is defective.
Replace the motor-protective circuit
breaker/contactor.
f) Starter device is defective. Repair/replace the starter device.
g) The control circuit has been
interrupted or is defective. Check the electrical installation.
h) The pump/submersible drop
cable is defective. Repair/replace the pump/cable.
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English (GB)
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10. Checking of motor and cable
1. Supply voltage
TM00 1371 5092
Measure the voltage between
the phases by means of a
voltmeter. On single-phase
motors, measure between
phase and neutral or between
two phases, depending on the
type of supply. Connect the
voltmeter to the terminals in
the motor-protective circuit
breaker.
When the motor is loaded, the voltage should be
within the range specified in section 5.1 General.
The motor may burn if there are larger variations in
voltage. Large variations in voltage indicate poor
power supply, and the motor must be stopped until
the defect has been remedied.
2. Current
consumption
TM00 1372 5092
Measure the amps of each
phase while the pump is
operating at a constant
discharge head (if possible,
at the capacity where the
motor is most heavily loaded).
For maximum operating
current, see nameplate.
On three-phase motors, the difference between the
current in the phase with the highest consumption
and the current in the phase with the lowest
consumption must not exceed 5 %. If so, or if the
current exceeds the rated current, the following
faults are possible:
• The contacts of the motor-protective circuit
breaker have burnt.
– Replace the contacts or the control box for
single-phase operation.
• Poor connection in leads, possibly in the cable
joint.
– See item 3.
• Too high or too low mains voltage.
– See item 1.
• The motor windings are short-circuited or partly
disjointed.
– See item 3.
• Damaged pump is causing the motor to be
overloaded.
– Pull out the pump assembly for overhaul.
• The resistance value of the motor windings
deviates too much (three-phase operation).
– Move the phases in phase order to a more
uniform load. If this does not help, see item 3.
Items 3 and 4: Measurement is not necessary when the supply voltage and the current consumption are
normal.
3. Winding
resistance
TM00 1373 5092
Disconnect the submersible
drop cable from the motor-
protective circuit breaker.
Measure the winding
resistance between the leads
of the drop cable.
Three-phase motors: The deviation between the
highest and lowest value must not exceed 10 %.
If the deviation is higher, pull out the pump
assembly. Measure motor, motor cable and drop
cable separately, and repair/replace defective
parts.
Note: On single-phase, 3-wire motors, the
operating winding will assume the lowest
resistance value.
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English (GB)
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11. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
4. Insulation resistance
a) Insulation
resistance, MS
TM00 1374 5092
Disconnect the submersible
drop cable from the motor-
protective circuit breaker.
Measure the insulation
resistance from each phase to
earth (frame). Make sure that
the earth connection is made
carefully.
If the insulation resistance is less than 0.5 MΩ, pull
out the pump assembly for motor, cable or cable
termination repair. Local regulations may specify
other values for the insulation resistance.
b) Insulation
resistance,
MMS
TM00 1374 5092
Motors outside a well:
Clean the motor cable end.
Installed motors:
Disconnect the submersible
drop cable from the motor-
protective circuit breaker
and clean the cable end
(contact points).
Measure the insulation
resistance from each phase to
earth (frame) using an
insulation tester (500 VDC,
2min.).
Make sure that the earth
connection is made carefully.
Check the value on the instrument.
If the insulation resistance is lower than the values
below, pull out the pump assembly for checking
and repair.
The values apply to an ambient temperature of
20 °C (68 °F).
With cable:
• new motor: 4 MΩ.
• used motor: 2 MΩ.
Without drop cable:
• new motor: 200 MΩ.
• used motor: 20 MΩ.
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Appendix
19
Appendix 1
TM00 1346 5092
Example:
U = 3 x 400 V
I=40 A
L = 140 m
U=2%
Lx L
U
-------- 140
2 %
----------70 m q25 mm2
== = =
I = 40 A
U = 2 %
U = 3 x 400 V
L = 140 m
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Appendix
20
TM00 1345 5092
Example:
U = 3 x 380 V
I=10 A
L = 120 m
U=2%
Lx L
U
-------- 120
2 %
----------60 m q6mm
2
== = =
I = 10 A
U = 2 %
U = 3 x 380 V
L = 120 m
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