Grundfos MTA Series User manual

GRUNDFOS INSTRUCTIONS
MTA
Installation and operating instructions

2

MTA
3
Table of contents
English (US)
Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Español (MX)
Instrucciones de instalación y funcionamiento. . . . . . . . . . . . . . . . . . . . 13
Français (CA)
Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4
English (US)
English (US) Installation and operating instructions
Original installation and operating
instructions.
CONTENTS Page
1. Limited warranty
Products manufactured by Grundfos Pumps
Corporation (Grundfos) are warranted to the
original user only to be free of defects in
material and workmanship for a period of
24 months from date of installation, but not more
than 30 months from date of manufacture.
Grundfos' liability under this warranty shall be
limited to repairing or replacing at Grundfos’
option, without charge, F.O.B. Grundfos’ factory
or authorized service station, any product of
Grundfos manufacture. Grundfos will not be
liable for any costs of removal, installation,
transportation, or any other charges that may
arise in connection with a warranty claim.
Products which are sold, but not manufactured
by Grundfos, are subject to the warranty
provided by the manufacturer of said products
and not by Grundfos' warranty.
Grundfos will not be liable for damage or wear to
products caused by abnormal operating
conditions, accident, abuse, misuse,
unauthorized alteration or repair, or if the
product was not installed in accordance with
Grundfos' printed installation and operating
instructions and accepted codes of good
practice. The warranty does not cover normal
wear and tear.
To obtain service under this warranty, the
defective product must be returned to the
distributor or dealer of Grundfos' products from
which it was purchased together with proof of
purchase and installation date, failure date and
supporting installation data. Unless otherwise
provided, the distributor or dealer will contact
Grundfos or an authorized service station for
instructions. Any defective product to be
returned to Grundfos or a service station must
be sent freight prepaid; documentation
supporting the warranty claim and/or a Return
Material Authorization must be included if so
instructed.
Grundfos will not be liable for any incidental or
consequential damages, losses, or expenses
arising from installation, use, or any other
causes. There are no express or implied
warranties, including merchantability or fitness
for a particular purpose, which extend beyond
those warranties described or referred to above.
Some jurisdictions do not allow the exclusion or
limitation of incidental or consequential
damages and some jurisdictions do not allow
limitations on how long implied warranties may
last. Therefore, the above limitations or
exclusions may not apply to you. This warranty
gives you specific legal rights and you may also
have other rights which vary from jurisdiction to
jurisdiction.
Products which are repaired or replaced by
Grundfos or authorized service center under the
provisions of these limited warranty terms will
continue to be covered by Grundfos warranty
only through the remainder of the original
warranty period set forth by the original
purchase date.
1. Limited warranty 4
2. Symbols used in this document 5
3. Applications 5
3.1 Pumped liquids 5
4. Identification 5
4.1 Nameplate 5
4.2 Type key 6
5. Operating conditions 6
5.1 Temperatures 6
6. Installation 6
6.1 Mechanical installation 6
6.2 Electrical installation 7
7. Operation 8
7.1 Start-up 8
8. Maintenance and service 8
8.1 Maintenance 8
8.2 Service 8
9. Fault finding 9
10. Technical data 10
10.1 Sound pressure level 10
10.2 Vibration level 10
10.3 Dimensions 10
10.4 Liquid level 11
11. Disposal 12
Warning
Prior to installation, read these
installation and operating
instructions. Installation and
operation must comply with local
regulations and accepted codes of
good practice.

5
English (US)
2. Symbols used in this document
3. Applications
The Grundfos MTA pump is a single-stage
centrifugal pump designed for the pumping of
cooling lubricants and cutting oil for machine
tools.
3.1 Pumped liquids
4. Identification
4.1 Nameplate
Fig. 1 Example of nameplate
Warning
If these safety instructions are not
observed, it may result in personal
injury.
Warning
If these instructions are not
observed, it may lead to electric
shock with consequent risk of
serious personal injury or death.
Note
Notes or instructions that make the
job easier and ensure safe
operation.
Pump type Max. particle size
[inch (mm)]
MTA 30
MTA 60 0.16 - 0.20 (4 - 5)
MTA 90
MTA 120
MTA 200
0.31 - 0.39
(8 - 10)
MTA 20H
MTA 40H
MTA 70H
MTA 100H
0.16 - 0.20
(4 - 5)
Max. kinematic viscosity [cSt] 90
Warning
Do not use the pump for flammable
liquids, such as diesel oil, petrol or
similar liquids.
TM05 1444 2711
Pos. Description
1 Production code ((YYWW))
2 Product number
3 Type designation (see 4.2 Type key)
4 Serial number
5 Model
6 Frequency
7 Supply voltage
8 Full-load current
9 Maximum current
10 Motor input power
11 Rated speed
12 Rated flow
13 Rated head
14 Efficiency class
(applies only to MTA 200)
15 Motor enclosure class
16 Motor insulation class
17 Rated motor output power
18 Maximum temperature of pumped
liquid
19 Pipe connection
20 Motor drive-end bearing
21 Motor non-drive-end bearing
Type
PN
PC
f
U
I1/1
lmax
P 1
n
Qnom
Hnom
60
3x208-230
1.2
1.5
240
3505
10
25
Hz
V
A
A
W
min
GPM
Feet
f
U
I1/1
lmax
P 1
n
Qnom
Hnom
60
460
0.7
0.8
246
3510
10
25
IE3 77.0
Hz
V
A
A
W
min
GPM
Feet
Eff. IE3 80.7 % Eff. %
IP
Insulation class
54
F
Rated P2
tliq
Pipe conn.
DE
NDE
NPT / ”
6204ZZ
6202ZZ
HP
°F
1/4
140
MTA 60-180 A-WB-A-B
97123456
1028
Model A
SN 0003
Made in Korea
-1 -1
34
123 45
6
7
8
9
10
11
12
13
14
15
16
17 18 19 20 21

6
English (US)
4.2 Type key
5. Operating conditions
5.1 Temperatures
6. Installation
6.1 Mechanical installation
6.1.1 Pump position
Fig. 2 Correct mounting position
The pump is designed for tank mounting in the
vertical position. The pump is positioned in a
hole cut into the cover of the tank (upper side)
and secured to the tank by hexagon head
screws through the holes in the mounting flange.
We recommend to fit a sealing gasket between
pump flange and tank.
For ventilation and cooling, leave a clearance of
minimum 2" (50 mm) above the motor.
The pump is designed for indoor operation only.
Do not spray liquids directly on the motor.
Example MTA 60 H -180 -A -WB -A -B
Type range
Rated flow [l/min]
Pressure type
Installation length [mm]
Pump version
A = Standard version
Thread type
WB = Internal NPT thread
W = Internal Rp thread
Impeller material
A = PAA GF50
B = Bronze
Suction
T=Top
B=Bottom
Permissible liquid temperature
[°F (°C)]
+32 to
+140
(0 to +60)
Maximum permissible ambient
temperature during operation
[°F (°C)]
+104
(+40)
Permissible ambient
temperature during storage
[°F (°C)]
-58 to +158
(-50 to
+70)
Warning
Position the pump so that persons
cannot accidentally come into
contact with hot surfaces.
Warning
Position the pump so that persons
cannot accidentally come into
contact with the rotating parts.
Note
MTA pumps can only be mounted in
the vertical position.
TM05 1690 4411
Mín. 2"

7
English (US)
6.1.2 Terminal box positions
The terminal box of most of the MTA pump types
can be turned to another position after delivery.
See the table below.
●The terminal box can be turned to another
position after delivery.
(●) The terminal box cannot be turned to
another position after delivery.
Fig. 3 Possible terminal box positions
(top view)
To turn the terminal box to another position, do
as follows:
1. Remove the bolts securing the motor to the
pump.
2. Turn the motor to the required position.
3. Refit and tighten the bolts securing the motor
to the pump.
Connect the electric motor to the power supply
as shown in the diagram in the terminal box
cover.
6.2 Electrical installation
6.2.1 Electrical connection
Carry out the electrical connection according to
local regulations.
Check that the supply voltage and frequency
correspond to the values stated on the
nameplate.
The operating voltage and frequency are
marked on the pump nameplate. Make sure that
the motor is suitable for the power supply
available.
The motor must be connected to a
motor-protective circuit breaker.
We do not recommend operation via frequency
converter.
Pump type
Terminal box positions
9 o’clock
(standard) 3 o’clock
MTA 30 ●●
MTA 60 ●●
MTA 90 ●●
MTA 120 ●(●)
MTA 200 ●(●)
MTA 20H ●●
MTA 40H ●●
MTA 70H ●●
MTA 100H ●(●)
TM05 1759 3611TM05 1760 3611
Outlet
Standard
9 o’clock
Outlet
3 o’clock
Warning
Before making connections in the
pump terminal box, make sure the
power supply has been switched
off.

8
English (US)
7. Operation
7.1 Start-up
The pump can be started against an open or a
closed discharge valve.
Before starting the pump:
• Make sure that all pipe connections are tight.
• Make sure that the pump is immersed to the
recommended level.
• Make sure that chip trays are not blocked by
impurities.
Start the pump as follows:
1. See the correct direction of rotation of the
pump on the motor fan cover or on the sight
glass. When seen from the top, the pump
should rotate counter-clockwise.
2. Start the pump and check the direction of
rotation.
Fig. 4 Motor fan cover with indication of
the correct direction of rotation
Fig. 5 Sight glass with indication of the
correct direction of rotation
8. Maintenance and service
8.1 Maintenance
Pumps installed in accordance with these
instructions require very little maintenance.
8.1.1 Lubrication
The motor ball bearings are grease-packed and
sealed for life. No further lubrication is
necessary.
8.1.2 Filters
Chip trays, filters, etc. should be cleaned at
regular intervals to ensure a correct flow of
liquid. This will also increase the pump life.
8.1.3 Periodic checks
Make the following checks at regular intervals,
depending on the conditions and time of
operation.
• Check the quantity of liquid and operating
pressure.
• Check that there are no leaks.
• Check that the motor is not overheating.
• Check the tripping of the motor-protective
circuit breaker.
• Check that all control devices are operating
satisfactorily.
If the above checks do not reveal any abnormal
operating details, no further checks are
necessary.
Should any faults be found, see section 9. Fault
finding.
8.2 Service
8.2.1 Contaminated pumps
Before the pump is returned to Grundfos for
service, the certificate of cleanliness must be
filled in and sent to Grundfos. See page 10.
If Grundfos is requested to service the pump,
it must be cleaned before it is returned.
If the above is not fulfilled, Grundfos can refuse
to accept the pump for service. Possible costs of
returning the pump are to be paid by the
customer.
TM04 8004 2610TM04 8003 2610
Warning
If used for a liquid which is
injurious to health or toxic,
the pump will be classified as
contaminated.

9
English (US)
9. Fault finding
Warning
Before starting fault finding, switch off the power supply.
Make sure that the power supply cannot be accidentally switched on.
Fault Cause Remedy
1. Motor does not
run when power
supply is
switched on.
a) Supply failure. Connect the power supply.
b) Fuses are blown. Replace the fuses.
c) Motor-protective circuit breaker
has tripped. Reactivate the motor protection.
d) Main contacts in motor-protective
circuit breaker are not making
contact or the coil is faulty.
Replace the contacts or the
magnetic coil.
e) Control circuit is defective. Repair the control circuit.
f) Motor is defective. Replace the pump.
2. Motor-protective
circuit breaker
trips
immediately
when power
supply is
switched on.
a) Fuse on one phase is blown. Replace the fuse.
b) Contacts in motor-protective
circuit breaker are faulty. Replace the contacts in the motor-protective circuit breaker.
c) Cable connection is loose or
faulty. Fasten or replace the cable connection.
d) Motor winding is defective. Replace the pump.
e) Pump mechanically blocked. Remove the mechanical blocking of
the pump.
f) Overload setting is too low. Set the motor-protective circuit
breaker correctly.
3. Motor-protective
circuit breaker
trips
occasionally.
a) Overload setting is too low. Set the motor-protective circuit
breaker correctly.
b) Low voltage at peak times. Check the power supply.
4. Motor-protective
circuit breaker
has not tripped,
but the pump
does not run.
a) Check 1 a), b), d) and e).
5. Pump runs, but
gives no liquid,
or pump
capacity is not
constant.
a) Pump inlet partly blocked by
impurities. Clean the inlet.
b) Liquid level in tank is too low. Increase the liquid level.
c) Pump rotates in the wrong
direction. Change the direction of rotation of the motor by switching any two of
the phases.

10
English (US)
10. Technical data
10.1 Sound pressure level
10.2 Vibration level
Vibration velocity RMS < 0.07 in/s (1.8 mm/s).
Vibration according to ISO 10816-1 class IB.
10.3 Dimensions
10.3.1 Installation dimensions
Fig. 6 Installation dimensions
Enclosure class to IEC 60034-5 IP54
Insulation class F
Maximum voltage fluctuation to
IEC 60034 ± 10 %
Recommended maximum
number of starts per hour 250
Note
Pay attention to potential
condensation problems in humid
areas.
Pump
type Rated P2 [W]
LpA [dB(A)]
60 Hz
MTA 30 100 < 45
MTA 60 180 < 45
MTA 90 250 < 45
MTA 120 400 < 62
MTA 200 750 < 62
MTA 20H 100 < 45
MTA 40H 180 < 45
MTA 70H 250 < 45
MTA 100H 400 < 62
TM05 1466 2711
Pump type
C
D1
[inch]
D2
[inch (mm)]
L
[inch (mm)]
X ∅
[inch
MTA 30 1/2"
NPT 5.20 (132) 4.57 (116) 3.94 (100) 0.27 (7)
MTA 60 3/4"
NPT 6.30 (160) 5.63 143 4.43 (112.5) 0.39 (10)
MTA 90 3/4"
NPT 6.30 (160) 6.06 (154) 4.43 (112.5) 0.39 (10)
MTA 120 1 1/4"
NPT 7.09 (180) 6.10 (155) 4.98 (126.5) 0.39 (10)
MTA 200 1 1/2"
NPT 8.66 (220) 7.87 (200) 5.30 (134.5) 0.47 (12)
MTA 20H 1/2"
NPT 5.20 (132) 4.57 (116) 3.94 (100) 0.27 (7)
MTA 40H 3/4"
NPT 6.30 (160) 5.63 (143) 4.43 (112.5) 0.39 (10)
MTA 70H 3/4"
NPT 6.30 (160) 6.06 (154) 4.43 (112.5) 0.39 (10)
MTA 100H 1" NPT 7.09
(180) 6.89 (175) 4.88 (124) 0.39 (10)
* Applies only to MTA 120

11
English (US)
10.3.2 Tank hole and cable entry hole
dimensions
Fig. 7 Tank hole and cable entry hole
dimensions
10.4 Liquid level
10.4.1 MTA with top suction
Fig. 8 MTA with top suction
* Min. liquid level (full performance)
** Min. permissible liquid level
(reduced performance)
TM05 0632 1311
Pump
type
Tank hole Cable entry
hole
D1 ∅
[inch (mm)] D2 ∅ [inch (mm)]
MTA 30 3.94 (90) 0.87 (22)
MTA 60 4.52 (115) 0.87 (22)
MTA 90 5.04 (128) 0.87 (22)
MTA 120 5.31 (135) 0.87 (22)
MTA 200 7.09 (180) 0.87 (22)
MTA 20H 3.94 (100) 0.87 (22)
MTA 40H 5.31 (135) 0.87 (22)
MTA 70H 5.31 (135) 0.87 (22)
MTA 100H 6.10 (155) 0.87 (22)
TM04 7992 4211
Pump
type
H1
[inch
(mm)]
H2 *
[inch
(mm)]
H3 **
[inch
(mm)]
MTA 30 0.59 (15) 2.36 (60) 1.97 (50)
MTA 60 0.79 (20) 2.76 (70) 1.77 (45)
MTA 90 0.79 (20) 3.35 (85) 2.28 (58)
MTA 120 0.79 (20) 4.33 (110) 2.76 (70)
MTA 20H 0.59 (15) 1.97 (50) 1.57 (40)
MTA 40H 0.79 (20) 2.76 (70) 1.57 (40)
MTA 70H 0.79 (20) 3.15 (80) 1.97 (50)
MTA 100H 0.79 (20) 4.34 (110) 2.36 (60)
H1
H2 H3
Max. liquid level
Min. liquid level
Tank

12
English (US)
10.4.2 MTA with bottom suction
Fig. 9 MTA with bottom suction
* Min. liquid level (full performance)
11. Disposal
This product or parts of it must be disposed of in
an environmentally sound way:
1. Use the public or private waste collection
service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
TM04 7993 4211
Pump
type
H1
[inch
(mm)]
H2 *
[inch
(mm)]
H4
[inch
(mm)]
MTA 30 0.59 (15) 0.79 (20) 0.39 (10)
MTA 60 0.79 (20) 0.79 (20) 0.39 (10)
MTA 90 0.79 (20) 0.98 (25) 0.59 (15)
MTA 120 0.79 (20) 0.98 (25) 0.79 (20)
MTA 200 0.98 (25) 0.98 (50) 1.18 (30)
H1
H4
H2
Max. liquid level
Min. liquid level
Tank

32
Appendix
Appendix 1
Certificate of cleanliness
Please provide all pertinent information
Product Description
Product Number Quantity
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terials:terials:
terials: YY
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omplete SECTION A. If noION A. If no
ION A. If noION A. If no
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tinue to SECTtinue to SECT
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ION BION B
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APPLICATION
PP
PP
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precautions to be takecautions to be tak
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ecautions to be taken when handling theseen when handling these
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substances. Alsosubstances. Also
substances. Alsosubstances. Also
substances. Also, pr, pr
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eturned has been deconon
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taminated, drted, dr
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used.used.
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SECTION A: TOXIC CLEARANCE
(To be completed if applied substances are hazardous)
Initial/DaInitial/Da
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tete
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The prThe pr
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SECTION B: NON-TOXIC CLEARANCE
(To be completed if applied substances arar
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are note not
e note not
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Initial/DaInitial/Da
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ed, marked, mark
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egulations. Health and saftions. Health and saf
tions. Health and saftions. Health and saf
tions. Health and safety issues arety issues ar
ety issues arety issues ar
ety issues are clearly understood and will be give clearly understood and will be giv
e clearly understood and will be give clearly understood and will be giv
e clearly understood and will be givenen
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ation during shipmention during shipmen
tion during shipmention during shipmen
tion during shipmentt
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. (A repair or inspecepair or inspec
epair or inspecepair or inspec
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tion of prtion of pr
tion of producoduc
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twill only be underwill only be under
will only be underwill only be under
will only be undertaktak
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taken when this ceren when this cer
en when this ceren when this cer
en when this certificatifica
tificatifica
tificate has been cte has been c
te has been cte has been c
te has been completedompleted
ompletedompleted
ompleted
and authorizand authoriz
and authoriz
and authoriz
and authorized by a qualified member of stafed by a qualified member of staf
ed by a qualified member of stafed by a qualified member of staf
ed by a qualified member of staff emplof emplo
f emplof emplo
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yed by the red by the r
ed by the red by the r
ed by the returning ceturning c
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ts will notts will not
ts will not be accepted fbe accepted f
be accepted fbe accepted f
be accepted for ror r
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. A return material authorization number from Grundfos, along with a completed and signed copy of
this form must accompany the returned product. It is the senders responsibility to package, transport and complete the shipping documents regarding the
nature of the product shipped. Irrespective of this, Grundfos reserves the right to reject the service order for other reasons. Grundfos will rely on this
representation and will look to the customer for reimbursement of any and all costs, claims or damages incurred, including attorney’s fees, if any representation
is not correct.
CC
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OSITSIT
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E
GRUNDFOS
Certificate of Cleanliness
Health and Safety Clearance Form
Grundfos Pumps Corporation
17100 W. 118th Terrace
Olathe, Kansas 66062
Telephone: [phone]
Fax: [phone]
www.grundfos.com
L-QC-FRM-002 Rev. 08/03
PRINTED IN USA

33

34

Grundfos companies
USA
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: [phone]
Telefax: [phone]
Canada
GRUNDFOS Canada Inc.
2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: [phone]
Telefax: [phone]
México
Bombas GRUNDFOS de México S.A.
de C.V.
Boulevard TLC No. 15
Parque Industrial Stiva
Aeropuerto
Apodaca, N.L.C.P. 66600
Phone: [phone]
Telefax: [phone]

www.grundfos.com
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks
owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
L-MT-TL-002
98097625 0212
ECM: 1083022
© 2012 Grundfos Pumps Corp.