GSI Group PNEG-1813 User manual

Electronic Distributor Control
Installation and Operation Manual
PNEG-1813
Date: 12-21-20
PNEG-1813

2PNEG-1813 Electronic Distributor Control

Table of Contents
PNEG-1813 Electronic Distributor Control 3
Contents
Chapter 1 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
Safety Instructions ................................................................................................................................. 6
Safety Decals ........................................................................................................................................ 8
Chapter 2 Installation ............................................................................................................................................9
Electronic Distributor Control Shaft Installation ..................................................................................... 9
Electronic Distributor Enclosure Installation ........................................................................................ 10
Junction Box Installation ..................................................................................................................... 11
Sensor Plate Angle and Proximity Sensor Bracket Installation ........................................................... 12
Proximity Sensor Location and Installation ......................................................................................... 13
Proximity Sensor Adjustment .............................................................................................................. 15
Encoder and Bracket Installation ........................................................................................................ 16
Motor Mounting Bracket Installation .................................................................................................... 19
Control Motor Installation .................................................................................................................... 20
Wire and Fitting Selection Recommendations .................................................................................... 21
Distributor to Junction Box Electrical Connections .............................................................................. 22
Control Panel Cable to Distributor Fitting Connections ....................................................................... 23
Motor Cable to Motor Junction Box Fitting Connections ..................................................................... 24
Motor Wiring to Motor Junction Box Electrical Connections ............................................................... 25
Control Panel Wiring to Junction Box Electrical Connections ............................................................. 26
Enclosure Covers Installation .............................................................................................................. 27
Control Panel Wiring from Motor Electrical Connections .................................................................... 28
Power Supply Wiring to Control Panel Electrical Connections ........................................................... 29
Control Panel Installation Guidelines .................................................................................................. 30
Chapter 3 Operation Procedures ........................................................................................................................31
Initializing Screen ................................................................................................................................ 31
Main Screen ........................................................................................................................................ 31
Help Menu Screen .............................................................................................................................. 32
Move Screen ....................................................................................................................................... 35
Setup Menu Screen ............................................................................................................................ 36
Manual Override .................................................................................................................................. 45
Chapter 4 Parts ....................................................................................................................................................47
Distributor Assembly ........................................................................................................................... 47
Chapter 5 Troubleshooting .................................................................................................................................49
Error Messages ................................................................................................................................... 49
Chapter 6 Schematic and Wiring Diagrams ......................................................................................................53
White Panel Layout ............................................................................................................................. 53
White Panel Electrical Schematic ....................................................................................................... 54
White Panel Electrical Schematic (Continued) .................................................................................... 55
Chapter 7 Warranty ..............................................................................................................................................57

Table of Contents
4PNEG-1813 Electronic Distributor Control

PNEG-1813 Electronic Distributor Control 5
1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

1. Safety
6PNEG-1813 Electronic Distributor Control
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations tothe equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
built up grease oil and debris. Maintain Equipment
and Work Area

1. Safety
PNEG-1813 Electronic Distributor Control 7
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone. Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection

1. Safety
8PNEG-1813 Electronic Distributor Control
Safety Decals
The decals are located as shown below:
DC-2159
WARNING
MOVING PARTS.
Rotating spout can
crush and cut.
Lock out power
before servicing.
DC-2160
Do not operate with access
panel removed.
Lock out power before servicing.
CAUTION

PNEG-1813 Electronic Distributor Control 9
2. Installation
Electronic Distributor Control Shaft Installation
Install the shaft (DEC0009) to the distributor shaft using two (2) roll pins (S-9288). NOTE: Flag extension
should be installed in line with the spout to ensure proper alignment with the sensor. (See Figure 2A.)
Figure 2A Electronic Distributor Control Shaft
Shaft (DEC0009)
Flag extension
Roll pin (S-9288)
Spout
Distributor shaft

2. Installation
10 PNEG-1813 Electronic Distributor Control
Electronic Distributor Enclosure Installation
Install the enclosure (DEC0005) to the distributor using four (4) 3/8 bolts (S-7469) and nylock nuts (S-
7383). (See Figure 2B.)
Figure 2B Electronic Distributor Enclosure
3/8” Bolt (S-7469)
Nylock nut (S-7383)
Distributor

2. Installation
PNEG-1813 Electronic Distributor Control 11
Junction Box Installation
Install the junction box (DEC0019) to the enclosure (DEC0005) using four self-drilling screws (S-280).
Install the chase nipple, washer, and locknut. (See Figure 2C.)
Figure 2C Junction Box
Screw (S-280)
Junction box (DEC0019)
Locknut
Washer
Chase nipple
Enclosure (DEC0005)

2. Installation
12 PNEG-1813 Electronic Distributor Control
Sensor Plate Angle and Proximity Sensor Bracket Installation
Assemble the sensor plate angle (DEC0014) to the proximity sensor bracket (DEC0006) using three 1/4”-
20 x 3/4” HHCS bolts (S-1429) and 1/4”-20 nylock nuts (S-7025) as shown in Figure 2D.
Attach the proximity sensor bracket (DEC0006) to the inside of the enclosure (DEC0005) using three
1/4”-20 x 3/4” HHCS bolts (S-1429) and 1/4”-20 nylock nuts (S-7025). (See Figure 2D.)
Figure 2D Sensor Plate Angle and Proximity Sensor Bracket
Sensor plate
angle (DEC0014)
Proximity sensor
bracket (DEC0006)
1/4”-20 x 3/4”
HHCS Bolt (S-1429)
Enclosure (DEC0005)
1/4”-20 x 3/4”
HHCS Bolt (S-1429)
1/4”-20 Nylock nut
(S-7025)
1/4”-20 Nylock nut
(S-7025)

2. Installation
PNEG-1813 Electronic Distributor Control 13
Proximity Sensor Location and Installation
NOTE: Thelocationoftheproximitysensorwillbedeterminedbythesizeofthedistributor.Usingthetable
shown in Figure 2E, locate the diameter and number of spouts of the distributor being used and note the
proximity sensor reference number. This reference number is marked on the bottom of the proximity
sensor bracket (DEC0006) and identifies the location for installing the proximity sensors (DEC0018).
Install the two proximity sensors (DEC0018) into the proximity sensor bracket (DEC0006) at the
appropriate locations determined from the table. (See Figure 2F.)
Figure 2E Proximity Sensor Location
Proximity sensor
(DEC0018)
Proximity sensor
bracket (DEC0006)

2. Installation
14 PNEG-1813 Electronic Distributor Control
Figure 2F Proximity Sensor Installation
Proximity sensor
(DEC0018)
Proximity sensor
bracket (DEC0006)

2. Installation
PNEG-1813 Electronic Distributor Control 15
Proximity Sensor Adjustment
Set the clearance of the two proximity sensors (DEC0018) to 0.110” +/- 0.01” from the face of each sensor
to the flag on the shaft (DEC0009). (See Figure 2G.)
Figure 2G Proximity Sensor Adjustment
Proximity sensor
(DEC0018)
Flag
0.110” +/- 0.01”

2. Installation
16 PNEG-1813 Electronic Distributor Control
Encoder and Bracket Installation
Install the encoder (DEC0017) to the encoder mounting bracket (DEC0016) using the three #10-32 bolts
(S-10167) and #10 washers (S-7223) as shown in Figure 2H.
Tighten the encoder collar set screw as shown in Figure 2I to 8 in-lb.
Install the encoder mounting bracket (DEC0016) to the proximity sensor bracket (DEC0006) using the
1/4”-20 x 3/4” HHCS bolt (S-1429), 1/4” washer (S-2126), and 1/4”-20 nylock nut (S-7025) as shown in
Figure 2J.
Figure 2H Encoder to Mounting Bracket
Encoder
(DEC0017)
#10-32 Bolt
(S-10167)
#10 Washer
(S-7223)
Encoder mounting bracket
(DEC0016)

2. Installation
PNEG-1813 Electronic Distributor Control 17
Figure 2I Encoder Collar Set Screw
Encoder
(DEC0017)
Encoder collar
set screw
Encoder collar

2. Installation
18 PNEG-1813 Electronic Distributor Control
Figure 2J Mounting Bracket to Proximity Sensor Bracket
Encoder mounting
bracket
(DEC0016)
1/4” Washer (S-2126)
1/4”-20 Nylock nut
(S-7025)
1/4”-20 x 3/4” HHCS
Bolt (S-1429)
Proximity sensor
bracket
(DEC0006)

2. Installation
PNEG-1813 Electronic Distributor Control 19
Motor Mounting Bracket Installation
Install the motor mounting bracket (DEC0003) to the enclosure (DEC0005) using two 1/4”-20 x 3/4” HHCS
bolts (S-1429), 1/4” washers (S-2126), and 1/4”-20 nylock nuts (S-7025) as shown in Figure 2K.
Figure 2K Motor Mounting Bracket
1/4” Washer (S-2126)
1/4”-20 Nylock nut
(S-7025)
1/4”-20 x 3/4” HHCS
Bolt (S-1429)
Motor mounting
bracket (DEC0003)
Enclosure (DEC0005)

2. Installation
20 PNEG-1813 Electronic Distributor Control
Control Motor Installation
Install the motor (DEC0015) to the motor mounting bracket (DEC0003) using two 1/4”-20 x 1” HHCS bolts
(S-6998), four 1/4” washers (S-2126), and two1/4”-20 nylock nuts (S-7025) as shown in Figure 2L.
Figure 2L Control Motor Installation
1/4” Washer (S-2126)
1/4”-20 Nylock nut
(S-7025)
1/4”-20 x 1” HHCS
Bolt (S-1429)
Motor (DEC0015)
Motor mounting
block (DEC0003)
Key (DEC0011)