GSI Group PNEG-010 User manual

PNEG-010
Vane Axial Fan
Installation and Operation
Model #:
Owner’s Manual
PNEG-010
Date: 02-11-09

2PNEG-010 Vane Axial Fan
Fan Check List
1. All wire connections
2. Tip clearance on blade
3. Fan blade torqued to torque specs
4. Grill guard in place and tight
5. Fuse in place, extra fuse provided
6. Motor rotation correct
7. Contactor engages properly
8. Running amperage
9. Vibration
10. All fasteners tight
11. Indicator light
12. All decals and serial number tag
13. Aesthetic appearance
14. Manual
Tester Signature: __________________________
Date: ____________________________________
Record in the space provided below the Model # and Serial # of this product. These numbers are found
on the Model and Serial Tags located on the outside of the unit.
Model #: ___________________________________________
Serial #: ___________________________________________
Keep these numbers for future reference.

Table of Contents
PNEG-010 Vane Axial Fan 3
Contents
Chapter 1 Safety .................................................................................................................................................. 4
Safety Guidelines ............................................................................................................................... 4
Safety Instructions .............................................................................................................................. 5
Chapter 2 Decals ................................................................................................................................................. 7
Roof Damage Warning and Disclaimer .............................................................................................. 7
Safety Alert Decals ............................................................................................................................. 8
Chapter 3 Installation Instructions .................................................................................................................. 10
Vane Axial Fan Pad .......................................................................................................................... 10
Chapter 4 Fan Installation ................................................................................................................................ 11
Pre-installation Requirements .......................................................................................................... 11
Machine to Earth Ground ................................................................................................................. 14
Previously Installed Units ................................................................................................................. 14
Proper Installation of the Ground Rod .............................................................................................. 14
Chapter 5 Fan Specifications ........................................................................................................................... 15
Chapter 6 Fan Operation .................................................................................................................................. 18
Fan Start-up ..................................................................................................................................... 18
Fan Shut Down ................................................................................................................................. 18
Maintaining Grain Quality ................................................................................................................. 18
Grain Storage ................................................................................................................................... 19
Fan Blade Removal and Installation ................................................................................................. 20
Removal ........................................................................................................................................... 21
Installation ........................................................................................................................................ 21
Chapter 7 Fan Service ...................................................................................................................................... 22
Fan Blade Inspection and Maintenance ........................................................................................... 22
Fan Motor ......................................................................................................................................... 22
Chapter 8 Troubleshooting .............................................................................................................................. 25
Fan Troubleshooting Flow Chart ...................................................................................................... 26
Chapter 9 Parts List .......................................................................................................................................... 27
12''-14'' Fan Parts ............................................................................................................................. 27
18''-28'' Fan Parts ............................................................................................................................. 28
Chapter 10 Wiring Diagrams ............................................................................................................................ 29
1 Phase Schematic ......................................................................................................................... 30
3 HP 1 Phase Wiring Diagram and Parts ....................................................................................... 31
3, 7, 10 and 15 HP 1 Phase Wiring Diagrams and Parts ................................................................ 32
3 Phase 230 Volt Schematic ........................................................................................................... 35
3, 7, 10 and 15 HP 3 Phase 230 Volt Wiring Diagrams and Parts ................................................. 36
3 Phase 460 Volt Schematic ........................................................................................................... 39
3, 7, 10 and 15 HP 3 Phase 460 Volt Wiring Diagrams and Parts ................................................. 40
3 Phase 575 Volt Schematic ........................................................................................................... 43
3, 7, 10 and 15 HP 3 Phase 575 Volt Wiring Diagrams and Parts ................................................. 44
Chapter 11 Warranty ......................................................................................................................................... 47

4PNEG-010 Vane Axial Fan
1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

1. Safety
PNEG-010 Vane Axial Fan 5
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Install and Operate Gas-Fired Equipment Properly
Fuel supply should be installed by a qualified gas
technician and must meet local and state codes for
gaseous fuel supplies.
Disconnect and lock out all fuel sources before
servicing equipment. Explosive Gases

1. Safety
6PNEG-010 Vane Axial Fan
Install and Operate Electrical Equipment Properly
Electrical controls should be installed by a qualified electrician
and must meet the standards set by the National Electrical Code
and all local and state codes.
Disconnect and lock out all power sources before installing
wires/cables or servicing equipment. Electric Shock Hazard
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone. Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection

PNEG-010 Vane Axial Fan 7
2. Decals
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans during high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
CAUTION!
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969

2. Decals
8PNEG-010 Vane Axial Fan
Safety Alert Decals
Stay clear of rotating
blade. Blade could start
automatically. Can cause
serious injury. Disconnect
power before servicing.
DC-1225
WARNING

2. Decals
PNEG-010 Vane Axial Fan 9

10 PNEG-010 Vane Axial Fan
3. Installation Instructions
Vane Axial Fan Pad
Placement of the Fan Pad: Transitions/Fans/Heaters Only
If a fan or fan and heater is to be installed, refer to Figure 3A to determine the concrete pad size.
1. The top of this pad should be level with the top of the bin’s foundation.
2. Recommended pad thickness is 4" minimum.
3. Front of pad should be perpendicular to bin wall.
4. Pad for heater not required, but if it is to added, pour the pad to cover both locations.
For fans and transitions used in aeration duct system applications, refer the transition and aeration
installation instructions.
IMPORTANT: Fan pad and fan must be level and smooth for proper operation. Vibration problems can
result from improper fan leveling.
Figure 3A
TR-4734
A = 20" for fans without heaters
A = 44'' for fans with heaters
TR-6918 and TR-6919
A = 32" for fans without heaters
A = 56" for fans with heaters
TR-7048
A = 45" for fans without heaters
A = 69" for fans with heaters