GSi PNEG-1204 User manual

Enclosed Belt
Conveyor
Installation and Operation Manual
PNEG-1204
PNEG-1204
DATE: 10-16-06

READ THIS MANUAL carefully to learn how to
properly use and install equipment. Failure to do
so could result in personal injury or equipment
damage. This manual and safety signs on your
equipment may be available in other languages.
(Consult with your dealer to see what is available)
INSPECT the shipment immediately upon arrival.
The Customer is responsible for ensuring that all
quantities are correct. Report any damage or
shortages by recording a detailed description on
the Bill of Lading to justify the Customer’s claim
from the Transport Firm. Our responsibility for
damage to the equipment ends with acceptance
by the delivering carrier. Save all paperwork and
documentation furnished with any of the enclosed
belt conveyor components.
THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your equipment and should be
easily accessible when needed.
Introduction
WARRANTY is provided as part of the company’s
support program for customers who use and
maintain their equipment as described in the
manual. The warranty is explained on the war-
ranty page located on the inside back cover of
this manual.
This warranty provides you the assurance that the
company will back its products where defects
appear within the warranty period. In some cir-
cumstances, the company also provides field
improvements, often without charge to the cus-
tomer, even if the product is out of warranty.
Should the equipment be abused, or modified to
change its performance beyond the factory speci-
fications, the warranty will become void and field
improvements may be denied.
i

Use of the Equipment Information page will help you identify your equipment in the case that you need to
call your dealer or installer. This information should be filled out and kept on record.
Equipment Information
Model Number:__________________________
Serial Number:___________________________
Date Purchased:____________________
Dealer/Distributor Name and Phone Number:
Material Handling
1004 East Illinois Street
Assumption, Illinois 62510 USA
Phone: [phone]
FAX: [phone]
e-mail: [email protected]
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Introduction.....................................................................................i
EquipmentInformation ...................................................................ii
SafetyGuidelines ...........................................................................1
Safety ............................................................................................2
SafetyDecal Locations. .................................................................5
Overview ........................................................................................9
IntermediateSectionInstallation .....................................................10
CoverInstallation............................................................................12
LoaderInstallation ..........................................................................13
Motor&TorqueArmII ReducerInstallation ......................................14
Reducer ....................................................................................15
TorqueArm................................................................................16
TorqueArmBracket...................................................................16
MotorMountBrackets ...............................................................17
MotorMountAdjustment Plate ...................................................17
RearGuard ...............................................................................17
Sheavesand Belts ....................................................................18
V-BeltAdjustment ......................................................................18
Front Guard ...............................................................................19
ReducerLubrication ..................................................................19
FindingBelt Center Line.................................................................19
Squaringthe BeltEnd ....................................................................20
CheckBelt Squareness .................................................................20
InstallationofBelt ...........................................................................21
Splicing Belt ...................................................................................22
BeltTension ...................................................................................26
BeltTracking ..................................................................................27
Spouting.........................................................................................30
SpoutingLocation ..........................................................................31
BeltConveyor Loading...................................................................32
MotionSensor Option ....................................................................33
PressurePlug SwitchOption..........................................................34
StartingConveyor...........................................................................35
Care& Maintenance ......................................................................36
Troubleshooting..............................................................................37
TorqueArm IIAppendix...................................................................38
ImperialBearingsAppendix ...........................................................49
Table of Contents
All information, illustrations, photos, and specifications in this manual
are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
iii

NOTES
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1PNEG-1204 Enclosed Belt Conveyors
Safety
Thismanualcontains informationthatis importantforyou,the owner/operator,to knowand
understand.This informationrelates toprotecting personal safety and preventing equipment
problems.It isthe responsibilityof theowner/operator toinform anyoneoperating or workingin
thearea ofthis equipment ofthese safetyguidelines.Tohelpyou recognizethis information,we
usethe symbolsthat aredefined below. Pleaseread themanual andpay attentionto these
sections.Failure toread thismanual and it’ssafety instructionsis amisuse of theequipment and
maylead to seriousinjury ordeath.
SAFETY GUIDELINES
DANGER indicatesanimminently hazardoussituation
which,ifnot avoided,will resultindeath orserious injury.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
WARNING indicates apotentially hazardoussituation
which,ifnot avoided,could resultindeath orserious injury.
CAUTIONindicatesa potentiallyhazardous situationwhich,
ifnot avoided, mayresult inminor ormoderate injury.
CAUTION usedwithout the safetyalert symbolindicates
apotentiallyhazardous situationwhich,if notavoided,
mayresultin propertydamage.
NOTEindicatesinformation aboutthe equipmentthat
youshouldpay specialattentionto.

2PNEG-1204 Enclosed Belt Conveyors
Safety
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual
and on your machine safety signs. Keep signs in
good condition. Replace missing or damaged
safety signs. Be sure new equipment compo-
nents and repair parts include the current safety
signs. Replacement safety signs are available
from the manufacturer.
Learn how to operate the machine and how to
use controls properly. Do not let anyone operate
without instruction.
Keep your machinery in proper working condi-
tion. Unauthorized modifications to the machine
may impair the function and/or safety and affect
machine life.
If you do not understand any part of this manual
and need assistance, contact your dealer.
STAY CLEAR OF ROTATING IDLER
Entanglement in rotating idlers can cause seri-
ous injury or death.
Keep all shields and covers in place at all times.
Wear close fitting clothing. Stop and lock out
power source before making adjustments,
cleaning, or maintaining equipment.
OPERATE MOTOR PROPERLY
Do not operate electric motor equipped units
until motors are properly grounded.
Disconnect power on electrical driven units
before resetting motor overloads.
Do not repetitively stop and start the drive in
order to free a plugged condition. Jogging the
drive in this type of condition can damage the
conveyor and/or drive components.

3PNEG-1204 Enclosed Belt Conveyors
Safety
PRACTICE SAFE MAINTENANCE
Understand service procedures before doing
work. Keep area clean and dry.
Never lubricate, service, or adjust machine while
it is in operation. Keep hands, feet, and clothing
from rotating belt and idlers.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace
worn or broken parts. Remove any build up
grease, oil, or debris.
REMOVE PAINT BEFORE WELDING OR
HEATING
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint
is heated by welding, soldering, or using a torch.
Do all work outside or in a well ventilated area.
Dispose of paint and solvent properly.
Remove paint before welding or heating:
• If you sand or grind paint, avoid breathing the
dust. Wear an approved respirator.
• If you use solvent or paint stripper, remove
stripper with soap and water before welding.
Remove solvent or stripper containers and
other flammable material from area.Allow
fumes to disperse at least 15 minutes before
welding or heating.

4PNEG-1204 Enclosed Belt Conveyors
Safety
PREPARE FOR EMERGENCIES
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambu-
lance service, hospital, and fire department near
yourtelephone.
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment
appropriate to the job.
Safety glasses should be worn at all times to
protect eyes from debris.
Wear gloves to protect your hands from sharp
edges on plastic or steel parts.
A respirator may be needed to help prevent
breathing potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help
protect your head and toes from falling debris.
Eye Protection
Gloves
Steel Toe
Boots
Respirator
Hard Hat

5PNEG-1204 Enclosed Belt Conveyors
Decals
HEAD SECTION DECAL LOCATIONS
Disconnect and lockout power before
adjusting or servicing.
ROTATING BELT AND PULLEY WILL
CUT OR ENTANGLE.
Failure to heed will result in
personal injury or death.
KEEP HANDS CLEAR
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11
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STANDARD HEAD SECTION
SNUB HEAD SECTION
DC-1672