GSWeb Playground Equipment GS-W6001 User manual

NO. Name QTE Description Size Material Remarks
1 MP139 1 MAIN POST Φ139.8 X L4200 Galvanized Steel UV polyester powder coating
2 RC22 1 SET MULTI COMPOUND ROPE Φ22, Φ20 Nylon
3 NCP150 1 PLASTIC POST CAP Φ150 X H90 MC Nylon
4 TB50 6 SET TURN BUCKLE(GS-T82) Φ50 Galvanized Steel
5 ACS78 6 ANCHOR SHACKLE M22 Galvanized Steel
6 SP185 1 SHOCK PROOF Φ185 X 12T Rubber
BOLT,NUT
7 TBHT22 12 H/T BOLTS M22 X L110 turn buckle assembly
TBNU22 12 NUTS M22
TBWA22 12 WASHERS M22
TBSW22 12 SPRING WASHERS M22
8 PCUB12 1 SET U-BOLTS M12 Stainless Steel post cap assembly
BASE
9 MPP 1 MAIN POST PLATE 250 X 250 Galvanized Steel
10 L-B78 4 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 8 NUTS M22 Galvanized Steel
L-SW78 4 SPRING WASHERS M22 Galvanized Steel
L-W78 4 WASHERS M22 Galvanized Steel
11 ACP 6 ANCHOR PLATE 600 X 200 Galvanized Steel
10 L-B78 36 L-ANCHOR BOLTS M22X L500 Galvanized Steel
L-N78 72 NUTS M22 Galvanized Steel
L-SW78 36 SPRING WASHERS M22 Galvanized Steel
L-W78 36 WASHERS M22 Galvanized Steel
12 1 TOUCH UP SPRAY
GS-W6001
PARTS CHECK LIST

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 1
INSTALLATION MANUAL
GSWeb Playground Equipment
1046-3, Najeon-ri, Saengnim-myeon,
Gim ae-si Gyeongsangnam-do,
621-821, Republic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gswebinfo@c ol.com
Web site) www.gsweb21.com

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 2
INSTALLATION & MAINTENANCE INSTRUCTIONS
Figure-1: Completed Net
Ages: 3 to 8 years
Capacity: 44 c ildren
Size: L: 26' 11" / 8.20m
W: 26' 11" / 8.20m
H: 12 ' 10" / 3.90m
Use zone:
L: 36' 9" / 11.20m
W: 36' 9" / 11.20m
Features
The series is a six-sided climbing structure
made of steel -loaded Nylon cables and comes protected against UV.
The GS-W6 1 features GS Web Tec nology which includes
the highest steel content and the strongest connection materials
in the industry, including a steel-wire core in our edge ropes
and connection points crushed in place with over 75 tons
of pressure to ensure long life of the games and maximum safety
for the children.
GS Web Nets help bring movement, balance,
exercise and fun back into the playground.

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 3
Safety area and Fall Height zone
Figure-2: Fall eig t and Safety Zone
(b)
(a)
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1/ ASTM-F1487/ CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in.(183 mm) from all sides of the play structure.
Fall Heig t : (a) 4' 11" / 1500mm (from surface)
The Fall height on the extennal surface of a pyramid shaped space net
is the hightest point attainable within a horizontal distance of (b) 44" /1100mm
from the edge of the structure where a free fall to the protective surface is possible.
This distance in based on the centre of gravity height of the maximum user.
Imperial/Metric conversion
6' = 183 mm
13' 5" = 41 mm
38' 11" = 1186 mm

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 4
Foundation Information
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
Figure-4: Foundation section view
Foundation
Please refer to GS-W6 1 drawing for installation dimension
Finished Grade
(Optional)
P1 = Dept below finis ed Grade (12" / 300mm)
P2 = Dept of concrete footing (27-1/2" / 700mm)
P1 = Dept below finis ed Grade (12" / 300mm)
P2 = Dept of concrete footing (27-1/2" / 700mm)
Figure-3: Excavate enoug
materials to allow for proper
dept of concrete footings
Also ensure that there is enough space to
allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from
moving while concrete is poured and sets.

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 5
Foundation Layout
Figure-5: Concrete footing and Anc or plate layout
1
2
1
Anc or Plate position
4" 4" Positioning Anc or plate on footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed
4" / 1 mm from edge of concrete footing.
Imperial/Metric conversion
13' 5" = 41 mm

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 6
Concrete Foundation
(a)
5-⅞"
7-⅞" 7-⅞" 7-⅞"7-⅞"
Figure-6: Wood support frame
(a)
(b)
(b) wood support frame for concrete
Assemble wooden support frames *
4 frames (39-½" / 1 mm L x 31-½" / 8 mm W x 27-½" / 7 mm H)
1 frame (24" / 6 mm L x 24" / 6 mm W x 27-½" / 7 mm H)
*Use ½" (min) plywood; not included in package
NOTE: Use anchor plate as guide
for exact measurements.
(a) wood jig for Anc or plate

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 7
Concrete Footings
Figure-7: Concrete footing work
[concrete footing work]
Pour wet concrete in t e wooden support frame
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Concrete is to be wet concrete with minimum 25 MPA.

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 8
Remove the wood support frame
Remove wood support frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around
footing to subgrade level
Figure-8: remove wood support frame

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 9
Anchor Plate Assembly
(a) Anc or Plate
(b) Post plate
Figure-9: concreted block - clean t reads of "L" anc or bolts
Figure-10: Attac Anc or plate to footing wit flat was er, locking was er and nut.

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 10
Post Assembly
STEP-2
Figure-12: Insert Post
following Nylon string
Nylon string
STEP-1
Figure-11: Find Nylon String
Post Assembly
Insert Post following nylon string

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 11
Attach Cap to Post
STEP-3
Figure-13: Insert Post into t e Center of Net. Figure-15: Post cap assembly.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string)
After inserting post, join main rope with M1 x L25 bolt and M16 Eye bolt
on the top plate of post
Figure-14: U-bolt assembly.
Note: Rubber mallet
may be required to
insert cap into post.
STEP-4

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 12
Safety Rope Fixing
Figure-16: Attac cable to (A) (B) (C) (D)
M22 X L110 H/T BOLT
Safety Cable Attac ing
Attac safety cable to anc or plates (A) (B) (C) (D) (E)
as s own in Figure 16.
(A)
(A) (B) (C)
(B)
(C)
(D)
(D)
Figure-17: Safety cable Assembly
After successfully preparing the net and mast
assembly, attach safety cable with M22 X L11
H/T Bolt to Anchor plate as shown below
(E)
(E)

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 13
Placing Post in Position
(G)
(B)
(C)
(E)
(A)
(D)
Figure-19: Safety cables attac ed
Figure-18: Centre Post
(A) (B) (C) (D) (E) (F)
It is strongly recommended
t at 3-4 workers lift t e net into place.
(F)
(G)
[ Working Process ]

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 14
Stand Net up
(A) (B) (C) (D) (E) (F)
(H)
(C)
(B)
(D)
(A)
(G)
(E)
(G)
After standing up t e Net, Attac remaining
safety cables and Turnbuckles
Figure-21: Loosen Turnbuckle:
all the way (about 1 mm),
leaving only 4 or 5 threads
attached
Figure-20: Stand Net up
(F)
(H)

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 15
Figure-22: Tig tening Turnbuckles
Figure-23: Turnbuckle assembly
M22 X L110 H/T BOLT
Anc or plate + Turnbuckle
Tig ten Rope wit Turnbuckles at t e Same time
Tig ten Rope wit Turnbuckles at t e Same time
(a) + (a)
(b) + (b)
(a)
(a)
(b)
(b)
Tig ten Rope wit Turnbuckles at t e Same time
(c) + (c)
(c)
(c)
Attaching Turnbuckle to Anchor Plates

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 16
Tensioning & Maintenance information
Figure-24: completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you strain the net too much, it may cause damage.
It is also recommended that subsequent checks on tension should be carried out
at monthly intervals and adjusted as required.
This will increase the overall longevity of the product.
C ecking: 1 mont
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net will
stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuckle
after 1 year.

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 17
PARTS LIST
9
1: main post
2: multi compound rope
3: post cap
4: turn buckle
5: anc or s ackle
6: s ock proof ring
7: H/T bolt,nut was er
8: U-bolt
9: main post plate
10: L-anc or
bolt,nut,was er
11: anc or plate
1
2
10
6
11
7
10
4
5
8
3

HEXAGON NET CLIMBER MODEL NO.
GS-W6001
GSWeb Playground Equipment 18
Maintenance Installation
A weekly c eck of t e activity net is recommended to ensure
t at no acts of vandalism ave damaged t e rope.
Periodic c ecks on tension will assist in t e durability
of t e product.