GTAKE GK600E-4T5.5B User manual

Preface
Thank you for choosing GTAKE GK600E Series Elevator Dedicated Drives. This user
manual presents a detailed description of GK600E series with respect to product features,
structural characteristics, functions, installation, parameter setting, troubleshooting,
commissioning and daily maintenance, etc. Be sure to carefully read through the safety
precautions before use, and use this product on the premise that personnel and equipment
safety is ensured.
IMPORTANT NOTES
Please assurethe intactness of product enclosureand all safety covers beforeinstallation.
Operation must conform to the requirements of this manual and local industrial safety
regulations and/or electricalcodes.
Contents of this manual may be subject to appropriate modification as a result of product
upgrade,specificationchangeandupdate of the manual.
In the event of damage or loss of user manual, users may ask local distributors, offices or
our Technical Service Department for a new one.
If any item as stated in this manual is not clear enough, please contact our Technical
ServiceDepartment.
If any anomaly occurs after power up or during the operation, it is essential to stop the
machine and identify the faultor seek technicalservices as soonas possible.
Telephone number of our TechnicalServiceDepartment: ([phone].

Table ofContents
Chapter 1 Safety Precautions ............................................................................................- 1-
1.1 Safety Considerations........................................................................................- 1-
1.2 Other Considerations.........................................................................................- 5-
Chapter 2 Product Information..........................................................................................- 7-
2.1 Model Explanation..............................................................................................- 7-
2.2 Nameplate Information.......................................................................................- 7-
2.3 Information of Product Model.............................................................................- 8-
2.4 Technical Features of GK600E...........................................................................- 8-
2.5 Parts Drawing...................................................................................................- 11 -
2.6 Appearance,Mounting Dimensions and Weight...............................................- 12-
2.7 External Dimensions of Control Panel..............................................................- 13-
2.8 External Dimensions of Control Panel Bracket.................................................- 13-
Chapter 3 Installation and Wiring....................................................................................- 15-
3.1 Installation Environment...................................................................................- 15-
3.3 Remove & Mount Control Panel and Cover......................................................- 16-
3.4 Configuration of Peripheral Devices.................................................................- 21-
3.5 Terminal Configuration.....................................................................................- 24-
3.6 Main Circuit Terminals and Wiring....................................................................- 24-
3.7 Control Terminal Wiring....................................................................................- 26-

3.8 Control Terminal Specification..........................................................................- 30-
3.9 Control Terminal Usage....................................................................................- 31-
3.10 Instruction of Signal Switches...........................................................................- 37-
3.11 EMISolutions...................................................................................................- 37-
Chapter 4 Operation and Run Instructions.....................................................................- 40-
4.1 Operation of Control Panel...............................................................................- 40-
Chapter 5 Elevator Dedicated Parameters......................................................................- 55-
5.1 Standard Wiring...............................................................................................- 55-
5.2 Elevator Sequence...........................................................................................- 56-
5.3 Startup Manual.................................................................................................- 57-
Chapter 6 List of Parameters...........................................................................................- 75-
Chapter 7 Troubleshooting............................................................................................- 108-
7.1 Fault Causes and Troubleshooting.................................................................- 108-
Chapter 8Maintenance...................................................................................................- 117-
8.1 Routine Inspection..........................................................................................- 117-
8.2 Regular Maintenance.....................................................................................- 118-
8.3 Replacement of Vulnerable Parts...................................................................- 119-
8.4 Storage...........................................................................................................- 120-

GK600E User Manual Chapter 1 Safety Precautions
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Chapter 1SafetyPrecautions
Safety Precautions
Safety signs inthis manual:
WARNING: indicates the situation in which the failure tofollow operating requirements
may resultin fireor serious personalinjury orevendeath.
ATTENTION: indicates the situation inwhich thefailure tofollow operatingrequirements
may causemoderate orslight injury and damage to equipment.
Users arerequested toread this chaptercarefully wheninstalling, commissioning and repairing
this product and perform the operation according to safety precautions as set forth in this
chapterwithout violation. GTAKE bears no responsibility for any injury and loss as a result of
any violation.
1.1 Safety Considerations
1.1.1 Prior to Installation
WARNING
Do not touch control terminals, circuit boards and any other electronic parts and
components withbarehands.
Do not use the drivewhosecomponent(s) is/are missing or damaged. Failure to comply
may resultin more faults and/or personalinjury evendeath.
ATTENTION
Check if the product information indicated on the nameplate is consistentwith the order
requirements.If not, do not install it.
Do not install the drive in the event that the packing list does not match the real
equipment.
1.1.2 Installation
WARNING
Only qualified personnel familiar with adjustable frequency AC drives and passenger lift
shouldplanor implement the installation. Failuretocomply may resultin equipment damage
and/or personnelinjuryevendeath.

Chapter 1 Safety Precautions GK600E User Manual
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This equipment must be mounted on metal or other flame retardant objects. Failure to
comply may resultinfire.
This equipment must be mounted in an areawhich is away from combustibles and heat
sources.Failuretocomply may resultinfire.
This equipment mustin nocase be mountedintheenvironmentexposedtoexplosivegases.
Failuretocomply may resultinexplosion.
Never adjust mounting boltsof this equipment, especially the oneswithred marks. Failure to
comply may resultinequipmentdamage.
ATTENTION
Handle the equipment gently and take hold of its sole plate so as to avoidfoot injury or
equipment damage.
Mount the equipment where itsweight can bewithstood. Failure tocomply may result in
equipmentdamageand/orpersonnelinjuryif fallinghappens.
Make sure the installation environment conforms to the requirements as stated in
Section 2.4. If not, de-rating is necessary. Failure to comply may result in equipment
damage.
Prevent drilling residues,wire ends and screws from falling into the equipment during
installation. Failuretocomply may resultinfaultsorequipmentdamage.
When mounted in a cabinet, this equipment should be provided with appropriate heat
dissipation.Failuretocomply may resultinfaultsorequipmentdamage.
1.1.3 Wiring
WARNING
Only qualified personnel familiar with adjustable frequency AC drives and passenger lift
should plan or implement thewiring. Failure to comply may result in personnel injury and/or
equipmentdamage.
Wiring must strictly conform to this manual. Failure to comply may result in personnel
injury and/orequipmentdamage.
Make sure the input power supply has been completely disconnected before wiring.
Failuretocomply may resultinpersonnelinjuryand/or equipmentdamage.
All wiring operations must comply with EMC and safety regulations and/or electrical
codes, and theconductor diametershould conformto recommendations of this manual.
Failuretocomply may resultinpersonnelinjuryand/or equipmentdamage.
Since overall leakage current of this equipment may be bigger than 3.5mA, forsafety's
sake, this equipment and its associated motor must bewell groundedso as to avoid risk
of electric shock.
Be sure to implement w iring in strict accordance with the marks on this equipment’s

GK600E User Manual Chapter 1 Safety Precautions
- 3 -
terminals. Never connect three-phase power supply to output terminals U/T1, V/T2 and
W/T3. Failuretocomply may resultinequipmentdamage.
Install braking resistors at terminals and B2 only. Failure to comply may result in
equipmentdamage.
Install DC reactor atterminals and , and removethe jumper connectedat
and . Never connectthis jumper and DC reactortoany other terminals. Failure to
comply may resultin shortcircuitand equipment damage.
Wiring screws and bolts for main circuit terminals must be screwed tightly. Failure to
comply may resultin equipment damage.
AC 220V signal is prohibited from connecting to other terminals than control terminals
RA, RB andRC. Failure to comply may resultin equipment damage.
ATTENTION
Since all adjustable frequency AC drives from GTAKE have been subjected to hi-pot
test before delivery, users are prohibited from implementing such a test on this
equipment. Failure to comply may resultin equipment damage.
Signal wires should be away from main power lines to the best of the possibility. If this
cannot be ensured, vertical cross-arrangement shall be implemented, otherwise
interferencenoisetocontrolsignal may occur.
If motor cables are longer than 100m, it is recommended output AC reactor be used.
Failure tocomply may resultin faults.
1.1.4 Run
WARNING
Drives which have been stored for more than 2 years should be used with voltage
regulator to gradually boost the voltage when applying power to the drives. Failure to
comply may resultin equipment damage.
Be sure to implement the wiring as per Section 3.4 before applying power to the drive.
Failure tocomply may resultin equipment damage and/orelectricshockhazard.
Be sure to confirm the completion and correctness of the drive wiring and close the
cover before applying power to the drive. Do not open the cover after applying power.
Failure tocomply may resultin electric shockhazard.
After applying the power, never touch the drive and peripheral circuits no matter what
statethe driveis under,otherwisetherewillbeelectric shockhazard.
Prior to running the drive, make sure there is no person in surrounding areawho can
reachthemotor soas to preventpersonalinjury.
When the drive is running, foreign bodies should be prevented falling into the
equipment. Failure to comply may resultin faults and/orequipment damage.
+ 2/B1
+ 1
+ 2
+ 1
+ 2

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Only qualified technicians familiar with adjustable frequency AC drives are allowed to
performsignal test during operation. Failure to comply may result in equipment damage
and/or personalinjury.
Never change the drive parameters atwill. Failure to comply may result in equipment
damage.
ATTENTION
Make sure the number of phases of power supply and ratedvoltage areconsistentwith
productnameplate. If not, contacttheseller or GTAKE.
Check there are no short circuits in peripheral circuits connected with the drive, and
make surethe connectionis tight. Failure tocomply may resultin equipment damage.
Make sure the motor and associated machinery are within allowable range of service
priorto operation. Failure to comply may resultin equipment damage.
Never touchfans, heatsink and braking resistorwith bare hands. Failure tocomply may
result in equipment damage and/or personalinjury.
It is not allowed to start & stop the drivefrequently via direct switching power on or off.
Failure tocomply may resultin equipment damage.
Make sure the drive is in a non-output status before switch-on/switch-off of the drive
output and/or contactor.Failure to comply may result in equipment damage.
1.1.5 Maintenance
WARNING
Only qualified technicians are allowed to implement the maintenance, and
troubleshooting.
Never implement the maintenance, and troubleshooting before power supply has been
turned off and discharged completely. Failure to comply may result in equipment
damage and/or personalinjury.
To avoid an electric shock hazard, wait at least 10 minutes after the power has been
turned off and make sure the residual voltage of the bus capacitors has discharged to
0V beforeperformingany workonthedrive.
After the replacement of the drive, be sure to perform the same procedures in strict
accordancewiththeabove-notedrules.

GK600E User Manual Chapter 1 Safety Precautions
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ATTENTION
Do not touch the electric components with bare hands during maintenance, and
troubleshooting.Failure to comply may resultin componentdamage due to ESD.
All pluggable components can be inserted or pulled out only when power has been
turnedoff.
1.2 Other Considerations
1.2.1 Input Power Supply
This series of drives are not applicable to applications out the range of operating voltage as set
forth in this manual. If necessary, please use booster to rise or drop the voltage to regulated
voltagerange.
1.2.2 Surge Protection
This series of drives arefurnishedwithsurgesuppressorthat has certain resistance tolightning
induction. However, users inareas where lightning occursfrequently need to mount an external
surgesuppressorin frontof power inputsideof thedrive.
1.2.3 Operation of Contactor
As to the configuration of peripheral devices recommended by this manual, it is necessary to
mount a contactor between the power supply and input side of the drive. Such a contactor
should not be used as a control device to start and stop the drive, as frequent charging &
dischargingshallreducethe servicelifeof internalelectrolytic capacitors.
When it is necessary to mount a contactor betweenthe drive output andthe motor, it should be
ensured the drive is in a non-output status before switch-on/switch-off of such a contactor.
Failure tocomply may resultin damage to the drive.
1.2.4 Output Filter
Since the drive output is PWM high frequency chopping voltage, mounting filter devices such
as an output filter and an output AC reactor between the motor and the drive shall effectively
reduceoutputnoise, avoidinginterference to other surroundingequipment.
Be sure not to mount phase-shifting capacitor or surge absorber at output side of the drive
sincethis may causedamage tothe driveas aresult of over-temperature.