Guarda EDGE User manual
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POWERCUTTER
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WARNING!
Read the operating manual carefully before using the Guarda Edge Powercutter.
WARNING!
Use only with water and vacuum on full. Refer to start and stop instructions on page 19.
WARNING!
The Guarda Edge Powercutter is equipped with a high temperature cut-o switch which
automatically shuts o the saw if water or vacuum is compromised.
WARNING!
Only use diamond blades with a steel core black. Never use abrasive blades.
For setup and connection options refer to page 15-18
For system start and stop sequence refer to page 19
WARNING!
The Guarda Edge Powercutter must always be used in conjunction with a vacuum system
that can capture the slurry that the saw produces.
WARNING!
The slurry produced while cutting can be heavy. Ensure you read and follow “set up and
connection options” on pages 15-18.
WARNING!
The Guarda Edge Powercutter uses water to cool the exhaust gases. To prevent water
entering the muer always:
1. Have the vacuum system on when the water is on,
2. Always stand the Edge Powercutter in the vertical position on its feet when the
water is on and the machine is not being operated.
3. Run the vacuum system for several minutes at completion of job or move it to
clear vacuum lines of any water.
WARNING!
The exhaust fumes are cooled by a combination of water and airow around the muer
port. Slurry blockages can impede the ow of air and water. This will stop the airow which
will prevent exhaust cooling. As a result the hoses will get hot and may melt. Always ensure
that the water supply, ans the saws main tap are turned on full and the vacuum is on before
cutting to minimise the chance of slurry blockages. The main indicator of a blockage will be
slurry running out from the front of the blade guard. If this occurs immediately stop the saw
and clear the blockage to ensure heat buildup from the exhaust does not melt the hoses.
If blockage occurs refer to page 25 for instructions to clear it.
page 2
page 3
CONTENTS
Before using your new Power cutter
• Read the Operator’s Manual carefully.
• Check the assembly and adjustment of the cutting blade, see
chapter ”Assembly”.
• Start the engine and check the carburetor settings. See
chapter ”Maintenance”, section ”Carburetor”. When adjusted
correctly the cutting blade should not rotate when idling. Setting
the idling speed is described in the Operator’s Manual. Adjust the
speed according to these instructions. Do not use the power
cutter if the idling speed is not correctly adjusted!
• Let your Guarda dealer check the power cutter and carry out
essential adjustments and repairs.
Maintenance, replacement, or repair of the emission control
devices and systems should be performed by a qualified
nonroad engine repair establishment or individual.
Symbol explanation ....................................................4
What is what?
What is what on a power cutter? .........................................5
Safety instructions
Personal protective equipment ............................................6
The power cutter’s safety equipment ................................. 6
Control, maintenance and service of the machine‘s safety
equipment ............................................................................7
General safety instructions .................................................. 8
Transport and storage ..............................................................8
Fuel safety ...........................................................................9
General working instructions ...............................................9
Cutting .................................................................................9
Kickback ............................................................................10
Care and storage................................................................11
Cutting blades ......................................................................12
Diamond blades ................................................................ 12
Assembly
Checking the drive shaft and flanges ................................13
Fitting the cutting blade .....................................................13
Fuel handling
Fuel mixture ......................................................................14
Fuelling .............................................................................14
Set up and connections options
Set up option 1 - with Guarda Exhaust Vacuum................15
Set up option 2 - with Guarda Vacuum Generator.............16
Set up option 3 - with conventional wet vacuum and
Slurry Interceptor....................................17
Set up option 4 - With conventional wet vacuum...............18
Temperature Cut-off Switch.................................19
Start and stop
Sequence ............................................................................19
Procedure ...........................................................................20
Operating Technnique
Minimising dust and slurry ................................................... 21
Maintenance
Carburetor..........................................................................22
Fuel filter............................................................................22
Air filter...............................................................................22
Starter................................................................................23
Ignition system...................................................................24
Spark plug..........................................................................24
Cooling system.................................................................. 24
Muffler................................................................................24
Clearing hose blockages.......................................................25
Clearing exhaust blockages..................................................26
Daily maintenance............................................................. 27
Weekly maintenance.......................................................... 27
Monthly maintenance.........................................................27
Technical Data
Edge Powercutter...............................................................28
General warning silica dust................................................29
Guarda Systems has a policy of continuous product develop-
ment and therefore reserves the right to modify the design and
appearance of products without prior notice.
WARNING!
Under no circumstances should you modify
the original design of the power cutter
without approval from the manufacturer.
Always use genuine spare parts. Unauthor-
ized modifications or accessories may lead to
serious injury or death.
Your warranty does not cover damage or
liability caused by the use of non-authorized
accessories or replacement parts.
WARNING!
Use of products which cut, grind, drill, sand
or shape material can generate dust and
vapors which may contain harmful chemicals.
Know the nature of the material being worked
on and wear appropriate dust mask or
respirator protection.
You will find the following label on your power cutter:
List of Contents
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Set up option 1 - With Guarda Electric Exhaust Vacuum
What is required?
Set up procedure
A) Guarda Edge Power Cutter C) Pressured Water Supply E) 38mm/1.5” Guarda Slurry Hose*
B) Guarda Electric Exhaust Vacuum D) Power Outlet 220V/10A F) 50mm/2” Guarda Exhaust Hose**
1
3
6
2
4
A
B
C
F
E
D
5
The end of the exhaust hose must be
placed outside in a well ventilated area
1) Connect Kevlar
connecting hose to the
Guarda Electric Exhaust
Vacuum exhaust port. It
has a bayonet type fitting
that locks in a clockwise
rotation.
2) Connect the 50mm/2”
exhaust hose to the Kevlar
connecting hose to
exhaust the Edge engine
fumes outside in a well
ventilated place.You can
extend the 50mm/2”
Guarda Exhaust hose to a
maximum of 60m/200feet.
3) Connect 38mm/1.5”
slurry hose to the Guarda
Electric Exhaust Vacuum
inlet. (hose length not to
exceed 5m/15 ft between
Guarda Electric Exhaust
Vacuum & Edge
Powercutter.
4) Connect 38mm/1.5”
slurry hose to Edge
Powercutter.
5) Connect water hose to
Edge Powercutter
6) Connect water hose to
pressured water supply
7) Connect Guarda
Electric Exhaust Vacuum
power lead to power
point.
1)
2)
3)
5)
6)
7)
4)
*(Max. length 5m/15ft) **(Max. length 60m/200ft)(Comes with Kevlar connecting hose)
page 15
5)
C
3
6
2
4
A
D
B
5
F
E
1
Set up option 2 - With Guarda Vacuum Generator
What is required?
Set up procedure
A) Guarda Edge Power Cutter C) Pressured Water Supply E) 38mm/1.5” Guarda Slurry Hose*
B) Guarda Vacuum Generator D) Guarda Slurry Interceptor F) 50mm/2” Guarda Exhaust Hose**
The Vacuum Generator must be
placed outside in a well ventilated area
1) Connect vacuum hose
to Guarda Vacuum
Generator using
50mm/2” camlock
(maximum hose length of
50m/165ft with 50mm/2”
hose).
2) Connect 50mm/2”
exhaust hose from
Vacuum Generator to
Slurry Interceptor using
50mm/2“ camlock.
3) Connect 38mm/1.5”
slurry hose to Slurry
Interceptor vacuum inlet
(hose length not to
exceed 5m/15ft between
Slurry Interceptor & Edge
Powercutter.
4) Connect 38mm/1.5”
slurry hose to Edge
Powercutter
5) Connect water hose to
Edge Powercutter
6) Connect water hose to
pressured water supply
1)
2)
3)
4)
6)
*(Max. length 5m/15ft) **(Max. length 50m/165ft)
page 16
4
7
3
2
1
5
A
D
H
B
C
6
F
E
G
Set up option 3 - With conventional 2 or 3 motor
electric wet vacuum with Slurry Interceptor (use this option when more than
20m/65ft of hose is required)
What is required?
Set up procedure
A) Guarda Edge Powercutter D) Guarda Slurry Interceptor G) Power Outlet 220V/10A or 15A
B) 2 or 3 motor electric wet vacuum E) 38mm/1.5” Guarda Slurry Hose* H) 50mm/2“ Vacuum Adapter
C) Pressured Water Supply F) 50mm/2” Guarda Exhaust Hose**
The electric wet vacuum (B) must be
placed outside in a well ventilated area
1) Insert 50mm/2”
camlock Vacuum
Adapter into 2 or 3 motor
electric wet vacuum.
2) Connect 50mm/2”
Guarda hose to the
50mm/2” camlock
Vacuum Adapter.
3) Connect the 50mm/2“
Guarda hose to the
Slurry Interceptor using
50mm/2” camlock
(maximum hose length
for 2 motor is 30m/100ft
& for 3 motor is
40m/130ft).
4) Connect 38mm/1.5”
slurry hose to Slurry
Interceptor vacuum inlet.
(Hose length not to
exceed 5m/15 ft between
Slurry Interceptor & Edge
Powercutter).
5) Connect 38mm/1.5”
slurry hose to Edge
Powercutter.
6) Connect water hose to
Edge Powercutter.
7) Connect water hose to
pressured water supply.
8) Connect Electric Wet
Vacuum power lead to
power point.
(2 motor: 10 Amp
powerpoint
3 motor: 15 Amp
powerpoint).
1)
2)
3)
5)
6)
7)
8)
4)
8
*(Max. length 5m/15ft) **(Max. length 2 motor: 30m/100ft
3 motor: 40m/130ft)
page 17
4
2
3
1
A
D
B
C
1
(use this option when less than
20m/65ft of hose is required)
Set up option 4 - With conventional
2 or 3 motor electric wet vacuum
5)
What is required?
Set up procedure
A) Guarda Edge Power Cutter C) Pressured Water Supply E) Power Outlet 220V/10A or 15A
B) 2 or 3 motor electric wet vacuum D) 38mm/1.5” Guarda Slurry Hose*
The electric wet vacuum must be
placed outside in a well ventilated area
1) Connect 38mm/1.5”
slurry hose to electric wet
vacuum (maximum hose
length for 2 motor is
15m/50ft & for 3 motor is
20m/65ft.
2) Connect 38mm/1.5”
slurry hose to Edge
Powercutter.
3) Connect water hose to
Edge Powercutter.
4) Connect water hose to
pressured water supply.
5) Connect Electric Wet
Vacuum power lead to
power point.
(2 motor: 10 Amp
powerpoint
3 motor: 15 Amp
powerpoint).
1)
2)
3)
4)
*(Max. length 2 motor: 15m/50ft / 3 motor: 20m/65ft)
E
5
page 18
page 19
TEMPERATURE CUT-OFF SWITCH
Temperature cut-o switch
The Guarda Edge Powercutter is equipped with a temperature
cut-o switch. This feature is designed to shut o the saw when the
hose temperature exceeds 75 degrees celcuis. This could occur if
either the water supply or the airow created by the vacuum is
compromised. e.g. the hoses become blocked or the vacuum shuts o.
If this occurs check for the cause of the problem and rectify.
The switch will automatically reset once the hose temprature has
cooled down after which the saw can be restarted.
This feature is designed to prevent the exhaust hose from melting due to
excessive temperature.
WARNING!
If the temperature cut-off switch is activated
avoid touching the hose in the vicinity of the switch.
page 19
page 20
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1
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