Hägglunds CMp Instruction Manual

RE 15409, Version: 08.2022 Replaces: 11.2018, EN
INSTALLATION & MAINTENANCE MANUAL
Hägglunds CMp

The data specied only serve to describe
the product. No statements concerning
a certain condition or suitability for a
certain application can be derived from
our information. Catalog specications do
not constitute assured characteristics. The
information given does not release the user
from the obligation of own judgment and
verication. It must be remembered that our
products are subject to a natural process of
wear and aging.
© This document, as well as the data,
specications and other information set forth
in it, are the exclusive property of Bosch
Rexroth AB. It may not be reproduced or
given to third parties without its consent.
The cover shows an example application. The
product delivered may differ from the image
on the cover.
Original instruction manual

RE 15409, Version 08.2022, Bosch Rexroth AB
Contents | CMp 3/64
Contents
1 Aboutthisdocumentation........................................................................ 4
1.1 Validity of the documentation......................................................................4
1.2 Required and additional documentations ....................................................4
1.3 Presentation of information .........................................................................4
2 Safetyinstructions................................................................................... 6
2.1 About this chapter .......................................................................................6
2.2 Intended use ...............................................................................................6
2.3 Improper use ...............................................................................................6
2.4 Personnel qualication ................................................................................7
2.5 General safety instructions..........................................................................8
2.6 Product and technology-related safety messages ........................................8
2.7 Personal protective equipment....................................................................8
3 Generalnotesregardingpropertydamagesandproductdamages ........... 9
4 Orderingcode ........................................................................................ 10
4.1 S-Link Hardware Package (SLHP) ..............................................................10
4.2 S-Link Monitoring Unit (SLMU)..................................................................11
4.3 S-Link Mounting Package (SLMP) .............................................................12
4.4 S-link Sensor Package (SLSP) ...................................................................13
5 Function................................................................................................. 15
5.1 Product description...................................................................................15
5.2 Function ....................................................................................................15
5.3 Technical specication...............................................................................17
5.4 Product Identication ................................................................................17
6 Technicaldata........................................................................................ 18
6.1 SLMU.........................................................................................................18
6.2 SLMP.........................................................................................................24
6.3 SLSP..........................................................................................................27
7 Installation ............................................................................................ 36
7.1 Unpacking..................................................................................................36
7.2 Mounting the S-Link Monitoring Unit .........................................................36
7.3 Installation of sensors ...............................................................................45
7.4 Connecting S-Link Monitoring Unit to the control unit...............................54
8 Commissioning ...................................................................................... 56
8.1 Commissioning ..........................................................................................56
8.2 Update software of Hägglunds Spider 2 ....................................................56
8.3 Parameter download .................................................................................57
8.4 Memory card .............................................................................................57
8.5 Firmware update........................................................................................58
8.6 Drive parameter upload .............................................................................60
8.7 Drive log reconguration ...........................................................................60
8.8 Start up .....................................................................................................61
8.9 Re-commisioning after standstill ...............................................................62
9 Maintenanceandrepair ......................................................................... 63
9.1 Cleaning and care......................................................................................63
9.2 Repair........................................................................................................63
9.3 Spare parts................................................................................................63

4/64 CMp | About this documentation
Bosch Rexroth AB, RE 15409 Version 08.2022,
1 About this documentation
1.1 Validity of the documentation
This documentation applies to the Hägglunds CMp hardware (S-Link) and is
intended for machine/system manufacturers, tters and service engineers/
technicians.
This documentation contains important information about the safe and appropriate
assembly, transport, commissioning, operation, maintenance, disassembly and
simple troubleshooting of the product.
fPrior to working with the product, read the entire documentation carefully, in
particular the “Safety instructions” chapter.
1.2 Required and additional documentations
fBefore commissioning the product, make sure to have received and fully
understood the documentations identied by the book symbol and observe
the instructions included in these documentations.
Table 1: Required and additional documentations
Title Document number Document type
Order conrmation Contatins the order related technical
data for your CMp hardware package
Order conrmation
1.3 Presentation of information
Consistent safety instructions, symbols, terms and abbreviations are used in the
present documentation to facilitate orientation for the reader and to ensure safe
product handling. The explanations in the following sections will provide for easy
understanding.
1.3.1 Safety messages
This documentation includes safety messages placed before sequential operating
procedures that may involve the risk of personal or property damage. The
described precautionary measures must be observed.
Safety messages are structured as shown below:
SIGNAL WORD
Type and source of risk
Consequences if disregarded
fPrecautionary measures
• Warning sign: draws attention to the risk
• Signal word: identies the hazard level
• Type and source of risk: identies the type and source of the hazard
• Consequences: describes what occurs when the safety messages are not
complied with
• Precautions: indicates how the hazard can be avoided

RE 15409, Version 08.2022, Bosch Rexroth AB
About this documentation | CMp 5/64
Safety messages are structured as shown below:
SIGNAL WORD
Type and source of risk
Consequences if disregarded
fPrecautionary measures
• Warning sign: draws attention to the risk
• Signal word: identies the hazard level
• Type and source of risk: identies the type and source of the hazard
• Consequences: describes what occurs when the safety messages are not
complied with
• Precautions: indicates how the hazard can be avoided
Table 2: RiskcategoriestoANSIZ535.6-2006
Warning sign, signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE Indicates potential property damage: the product or the
environment may be damaged.
1.3.2 Symbols
The following symbols identify notices that are not safety-relevant, but enhance
the comprehensibility of the documentation.
Table 3: Meaning of the symbols
Symbol Meaning
When this information is not observed, optimum use or operation of the product
cannot be ensured.
fSingle, independent step
1.
2.
Numbered instructions:
The number indicates that the different steps are to be performed successively.

6/64 CMp | Safety instructions
Bosch Rexroth AB, RE 15409 Version 08.2022,
2 Safety instructions
2.1 About this chapter
This product has been manufactured in strict compliance with the generally
accepted rules of technology. However, this does not exclude the risk of damage
to persons or property if this chapter and the safety instructions included in the
present documentation are not observed.
fRead the entire documentation carefully before starting to use the product.
fKeep this documentation in a location where it is accessible to all users at any
time.
fWhen passing over the product to third parties, make sure to include the
necessary documentation.
2.2 Intended use
The S-Link Monitoring Unit allows data capture from hydraulic applications and
transmits this data for remote condition monitoring.
In the application the S-Link Monitoring Unit is classied as a component in terms
of the Low Voltage Directive (LVD) 2006/95/EC. The S-Link Monitoring Unit is
exclusively intended for integration in a machine or system or for assembly with
other components to form a machine or system. The S-Link Monitoring Unit
may only be commissioned after it has been installed in the machine/system for
which it is intended and the safety of the entire system has been established in
accordance with the LVD.
The product is intended for professional and not for private use.
Intended use includes having read and understood the entire documentation, in
particular the “Safety instructions” chapter.
The product is intended for the following use:
• Measuring, collection and transmission of drive data from a hydraulic
controlsystem for remote monitoring.
Observe the technical data, application, operating conditions and performance
limits as specied in the product-specic data sheet and in the order conrmation.
2.3 Improper use
Any use of the product not in accordance with the above denition is improper and
thus inadmissible.
Inadequate products installed or used for safety-relevant applications may produce
unintended operating behavior and result in product or property damage. For
this reason, use a product in safety-relevant applications only on condition that
such use is specied and allowed in the corresponding product documentation.
For instance in a potentially explosive atmosphere or in safety related parts of a
control system (functional safety).

RE 15409, Version 08.2022, Bosch Rexroth AB
Safety instructions | CMp 7/64
Bosch Rexroth AB declines any responsibility for damage resulting from improper
use. The user of the equipment is fully responsible for any risk arising from
improper use of the product.
Improper use of the product includes:
• Using outside the operating parameters approved in the product-specic data
sheet or in the order conrmation (unless customer-specic approval has been
granted)
• Modication of factory settings by non-authorized persons
• Use of add-on parts (e.g. cables and other components) that are not specied by
Bosch Rexroth has to be approved by contact at Bosch Rexroth.
• Extension or conversion is not permissible and has to be approved by contact at
Bosch Rexroth.
• Using the S-Link Monitoring Unit in explosive environments unless the
component and machine/system has been certied as compliant with the ATEX
directive 2014/34/EU.
• Using the S-Link Monitoring Unit in an aggressive atmosphere without necessary
additional measures.
2.4 Personnelqualication
The work steps described in the present documentation require basic skills
in mechanics/electrics as well as knowledge of the corresponding technical
terms. In order to ensure safety at work, these jobs must be exclusively carried
out by qualied technical personnel or by trained staff under the direction and
supervision of qualied personnel.
Qualied personnel are in a position to recognize possible hazards and institute
appropriate safety measures thanks to their professional training, knowledge and
experience, as well as their understanding of the relevant conditions pertaining to
the work to be done. Qualied personnel must observe the subject-specic rules.
Bosch Rexroth offers training support for special elds. For more information
about training, please contact your Bosch Rexroth representative.

8/64 CMp | Safety instructions
Bosch Rexroth AB, RE 15409 Version 08.2022,
2.5 General safety instructions
• Observe the regulations for accident prevention and environmental protection.
• Comply with the local safety provisions and regulations of the country in which
the product is used.
• Make sure to use Rexroth products in perfect working order.
• Strictly observe all instructions on the product.
• Persons, who assemble, operate, disassemble or maintain Rexroth products
must not consume any alcohol, drugs or pharmaceuticals that may affect their
ability to respond.
• Use exclusively accessories and spare parts explicitly approved by the
manufacturer to avoid accidents due to improper accessories and spare parts.
• Strictly observe the technical data and ambient conditions specied in the
product documentation.
• Inadequate products installed or used for safety-relevant applications may
produce unintended operating behavior and result in product or property
damage. For this reason, use a product in safety-relevant applications only on
condition that such use is specied and allowed in the corresponding product
documentation.
• Prior to commissioning the product, make sure that the end product (e. g. a
machine or line), into which Rexroth products are integrated, perfectly complies
with the country-specic provisions, safety regulations and standards applicable
to its use.
2.6 Product and technology-related safety messages
Specify the safety instructions directly related to the product or the technology of
the respective eld of application.
Check which regulations and standards apply to the product, e. g. EMC, pressure
vessels, wind turbines or electric drives. Dene technology and product-specic
notices with signal word, type and source of risk, consequences and precautions
how the hazard can be avoided.
If you deactivate safety devices of the product for functional reasons, you have
to make sure that the mandatory level of safety is achieved in another way in
accordance with the relevant regulations.
CAUTION
Improper routing of cables and lines!
Tripping hazard and damage to equipment!
fLay cables and lines so that they can not be damaged, and in the case of a
solution with long cables between drives place these in a way that nobody can
trip over them.
Damaged cables!
Risk of injury or serious injury, damaged to equipment!
fIf the product is damaged, (Cables e.g) never touch it or perform any kind of
repair unless the power is turned off.
2.7 Personal protective equipment
The personal protective equipment is the responsibility of the user of any
Hägglunds products.

RE 15409, Version 08.2022, Bosch Rexroth AB
General notes regarding property damages and product damages | CMp 9/64
3 General notes regarding property
damages and product damages
NOTICE
Danger from improper handling!
Product can be damaged!
fDo not expose the product to an impermissible mechanical load.
fNever use the product as a handle or step.
fDo not place/lay any objects on the product.
fDo not strike the S-Link System parts
fDo not strike ttings (e.g. sensors)
fDo not perform electro-welding on the S-Link System components.
fMake sure that the electronics are not electro-statically charged (e.g. for
painting operations).
Wrong supply voltage!
Product can be damaged!
fAll electrical supply levels shall be within the limits that the equipment is
constructed for, see the custom documentation and product identication.
Improper cleaning!
Product can be damaged!
fPlug all openings with appropriate protective equipment in order to prevent
detergents from entering the electronical system.
fNever use solvents or aggressive detergents. Use only water and, if necessary a
mild detergent to clean the S-Link System components.
fUse lint-free cloths for cleaning.
fDo not use high pressure cleaning of the S-Link System
Environmental pollution due to incorrect disposal!
Careless disposal of the S-Link System components and the packaging material
could lead to pollution of the environment!
fDispose of the S-Link System components and packaging in accordance with
the national regulation in your country.
The warranty applies only to the delivered conguration.
The entitlement to warranty cover will be rendered void if the product is
incorrectly installed, commissioned or operated, or if it is used or handled
improperly.

10/64 CMp | Ordering code
Bosch Rexroth AB, RE 15409 Version 08.2022,
4 Ordering code
In order to identify Hägglunds equipment exactly, the following ordering code is
used. These ordering codes should be stated in full in all correspondence e.g.
when ordering spare parts. The order code is needed to specify the package
contents and to simplify the handling during the order process.
4.1 S-Link Hardware Package (SLHP)
The order code for the main article contains information about the monitored drive
system. It shows the number of actuators (hydraulic motors), number of Drive
Units (PEC, PAC, DUe, DUc) and the number of additional sensors in the package.
Example:
SLHP 1 01 1 00 0025 00 0
01 02 03 04 05 06 07 08
01 Type of package
S-Link Hardware Package SLHP
02 No. of machines that is monitored
None 0
One machine 1
Two machines 2
03 No. of actuators
None 00
One motor 01
Two motors 02
04 No. of Drive Units
None 0
One DU 1
Two DU 2
05 No. of sensors
None 00
Number of sensors 01-99
06 ID number
Assigned during engineering XXXX
07 Special design
Standard 00
Special index 01-99
08 ATEX
No 0