Hägglunds CMp Instruction Manual

RE 15409, Version: 08.2022 Replaces: 11.2018, EN
INSTALLATION & MAINTENANCE MANUAL
Hägglunds CMp

The data specied only serve to describe
the product. No statements concerning
a certain condition or suitability for a
certain application can be derived from
our information. Catalog specications do
not constitute assured characteristics. The
information given does not release the user
from the obligation of own judgment and
verication. It must be remembered that our
products are subject to a natural process of
wear and aging.
© This document, as well as the data,
specications and other information set forth
in it, are the exclusive property of Bosch
Rexroth AB. It may not be reproduced or
given to third parties without its consent.
The cover shows an example application. The
product delivered may differ from the image
on the cover.
Original instruction manual

RE 15409, Version 08.2022, Bosch Rexroth AB
Contents | CMp 3/64
Contents
1 Aboutthisdocumentation........................................................................ 4
1.1 Validity of the documentation......................................................................4
1.2 Required and additional documentations ....................................................4
1.3 Presentation of information .........................................................................4
2 Safetyinstructions................................................................................... 6
2.1 About this chapter .......................................................................................6
2.2 Intended use ...............................................................................................6
2.3 Improper use ...............................................................................................6
2.4 Personnel qualication ................................................................................7
2.5 General safety instructions..........................................................................8
2.6 Product and technology-related safety messages ........................................8
2.7 Personal protective equipment....................................................................8
3 Generalnotesregardingpropertydamagesandproductdamages ........... 9
4 Orderingcode ........................................................................................ 10
4.1 S-Link Hardware Package (SLHP) ..............................................................10
4.2 S-Link Monitoring Unit (SLMU)..................................................................11
4.3 S-Link Mounting Package (SLMP) .............................................................12
4.4 S-link Sensor Package (SLSP) ...................................................................13
5 Function................................................................................................. 15
5.1 Product description...................................................................................15
5.2 Function ....................................................................................................15
5.3 Technical specication...............................................................................17
5.4 Product Identication ................................................................................17
6 Technicaldata........................................................................................ 18
6.1 SLMU.........................................................................................................18
6.2 SLMP.........................................................................................................24
6.3 SLSP..........................................................................................................27
7 Installation ............................................................................................ 36
7.1 Unpacking..................................................................................................36
7.2 Mounting the S-Link Monitoring Unit .........................................................36
7.3 Installation of sensors ...............................................................................45
7.4 Connecting S-Link Monitoring Unit to the control unit...............................54
8 Commissioning ...................................................................................... 56
8.1 Commissioning ..........................................................................................56
8.2 Update software of Hägglunds Spider 2 ....................................................56
8.3 Parameter download .................................................................................57
8.4 Memory card .............................................................................................57
8.5 Firmware update........................................................................................58
8.6 Drive parameter upload .............................................................................60
8.7 Drive log reconguration ...........................................................................60
8.8 Start up .....................................................................................................61
8.9 Re-commisioning after standstill ...............................................................62
9 Maintenanceandrepair ......................................................................... 63
9.1 Cleaning and care......................................................................................63
9.2 Repair........................................................................................................63
9.3 Spare parts................................................................................................63

4/64 CMp | About this documentation
Bosch Rexroth AB, RE 15409 Version 08.2022,
1 About this documentation
1.1 Validity of the documentation
This documentation applies to the Hägglunds CMp hardware (S-Link) and is
intended for machine/system manufacturers, tters and service engineers/
technicians.
This documentation contains important information about the safe and appropriate
assembly, transport, commissioning, operation, maintenance, disassembly and
simple troubleshooting of the product.
fPrior to working with the product, read the entire documentation carefully, in
particular the “Safety instructions” chapter.
1.2 Required and additional documentations
fBefore commissioning the product, make sure to have received and fully
understood the documentations identied by the book symbol and observe
the instructions included in these documentations.
Table 1: Required and additional documentations
Title Document number Document type
Order conrmation Contatins the order related technical
data for your CMp hardware package
Order conrmation
1.3 Presentation of information
Consistent safety instructions, symbols, terms and abbreviations are used in the
present documentation to facilitate orientation for the reader and to ensure safe
product handling. The explanations in the following sections will provide for easy
understanding.
1.3.1 Safety messages
This documentation includes safety messages placed before sequential operating
procedures that may involve the risk of personal or property damage. The
described precautionary measures must be observed.
Safety messages are structured as shown below:
SIGNAL WORD
Type and source of risk
Consequences if disregarded
fPrecautionary measures
• Warning sign: draws attention to the risk
• Signal word: identies the hazard level
• Type and source of risk: identies the type and source of the hazard
• Consequences: describes what occurs when the safety messages are not
complied with
• Precautions: indicates how the hazard can be avoided

RE 15409, Version 08.2022, Bosch Rexroth AB
About this documentation | CMp 5/64
Safety messages are structured as shown below:
SIGNAL WORD
Type and source of risk
Consequences if disregarded
fPrecautionary measures
• Warning sign: draws attention to the risk
• Signal word: identies the hazard level
• Type and source of risk: identies the type and source of the hazard
• Consequences: describes what occurs when the safety messages are not
complied with
• Precautions: indicates how the hazard can be avoided
Table 2: RiskcategoriestoANSIZ535.6-2006
Warning sign, signal word Meaning
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE Indicates potential property damage: the product or the
environment may be damaged.
1.3.2 Symbols
The following symbols identify notices that are not safety-relevant, but enhance
the comprehensibility of the documentation.
Table 3: Meaning of the symbols
Symbol Meaning
When this information is not observed, optimum use or operation of the product
cannot be ensured.
fSingle, independent step
1.
2.
Numbered instructions:
The number indicates that the different steps are to be performed successively.

6/64 CMp | Safety instructions
Bosch Rexroth AB, RE 15409 Version 08.2022,
2 Safety instructions
2.1 About this chapter
This product has been manufactured in strict compliance with the generally
accepted rules of technology. However, this does not exclude the risk of damage
to persons or property if this chapter and the safety instructions included in the
present documentation are not observed.
fRead the entire documentation carefully before starting to use the product.
fKeep this documentation in a location where it is accessible to all users at any
time.
fWhen passing over the product to third parties, make sure to include the
necessary documentation.
2.2 Intended use
The S-Link Monitoring Unit allows data capture from hydraulic applications and
transmits this data for remote condition monitoring.
In the application the S-Link Monitoring Unit is classied as a component in terms
of the Low Voltage Directive (LVD) 2006/95/EC. The S-Link Monitoring Unit is
exclusively intended for integration in a machine or system or for assembly with
other components to form a machine or system. The S-Link Monitoring Unit
may only be commissioned after it has been installed in the machine/system for
which it is intended and the safety of the entire system has been established in
accordance with the LVD.
The product is intended for professional and not for private use.
Intended use includes having read and understood the entire documentation, in
particular the “Safety instructions” chapter.
The product is intended for the following use:
• Measuring, collection and transmission of drive data from a hydraulic
controlsystem for remote monitoring.
Observe the technical data, application, operating conditions and performance
limits as specied in the product-specic data sheet and in the order conrmation.
2.3 Improper use
Any use of the product not in accordance with the above denition is improper and
thus inadmissible.
Inadequate products installed or used for safety-relevant applications may produce
unintended operating behavior and result in product or property damage. For
this reason, use a product in safety-relevant applications only on condition that
such use is specied and allowed in the corresponding product documentation.
For instance in a potentially explosive atmosphere or in safety related parts of a
control system (functional safety).

RE 15409, Version 08.2022, Bosch Rexroth AB
Safety instructions | CMp 7/64
Bosch Rexroth AB declines any responsibility for damage resulting from improper
use. The user of the equipment is fully responsible for any risk arising from
improper use of the product.
Improper use of the product includes:
• Using outside the operating parameters approved in the product-specic data
sheet or in the order conrmation (unless customer-specic approval has been
granted)
• Modication of factory settings by non-authorized persons
• Use of add-on parts (e.g. cables and other components) that are not specied by
Bosch Rexroth has to be approved by contact at Bosch Rexroth.
• Extension or conversion is not permissible and has to be approved by contact at
Bosch Rexroth.
• Using the S-Link Monitoring Unit in explosive environments unless the
component and machine/system has been certied as compliant with the ATEX
directive 2014/34/EU.
• Using the S-Link Monitoring Unit in an aggressive atmosphere without necessary
additional measures.
2.4 Personnelqualication
The work steps described in the present documentation require basic skills
in mechanics/electrics as well as knowledge of the corresponding technical
terms. In order to ensure safety at work, these jobs must be exclusively carried
out by qualied technical personnel or by trained staff under the direction and
supervision of qualied personnel.
Qualied personnel are in a position to recognize possible hazards and institute
appropriate safety measures thanks to their professional training, knowledge and
experience, as well as their understanding of the relevant conditions pertaining to
the work to be done. Qualied personnel must observe the subject-specic rules.
Bosch Rexroth offers training support for special elds. For more information
about training, please contact your Bosch Rexroth representative.

8/64 CMp | Safety instructions
Bosch Rexroth AB, RE 15409 Version 08.2022,
2.5 General safety instructions
• Observe the regulations for accident prevention and environmental protection.
• Comply with the local safety provisions and regulations of the country in which
the product is used.
• Make sure to use Rexroth products in perfect working order.
• Strictly observe all instructions on the product.
• Persons, who assemble, operate, disassemble or maintain Rexroth products
must not consume any alcohol, drugs or pharmaceuticals that may affect their
ability to respond.
• Use exclusively accessories and spare parts explicitly approved by the
manufacturer to avoid accidents due to improper accessories and spare parts.
• Strictly observe the technical data and ambient conditions specied in the
product documentation.
• Inadequate products installed or used for safety-relevant applications may
produce unintended operating behavior and result in product or property
damage. For this reason, use a product in safety-relevant applications only on
condition that such use is specied and allowed in the corresponding product
documentation.
• Prior to commissioning the product, make sure that the end product (e. g. a
machine or line), into which Rexroth products are integrated, perfectly complies
with the country-specic provisions, safety regulations and standards applicable
to its use.
2.6 Product and technology-related safety messages
Specify the safety instructions directly related to the product or the technology of
the respective eld of application.
Check which regulations and standards apply to the product, e. g. EMC, pressure
vessels, wind turbines or electric drives. Dene technology and product-specic
notices with signal word, type and source of risk, consequences and precautions
how the hazard can be avoided.
If you deactivate safety devices of the product for functional reasons, you have
to make sure that the mandatory level of safety is achieved in another way in
accordance with the relevant regulations.
CAUTION
Improper routing of cables and lines!
Tripping hazard and damage to equipment!
fLay cables and lines so that they can not be damaged, and in the case of a
solution with long cables between drives place these in a way that nobody can
trip over them.
Damaged cables!
Risk of injury or serious injury, damaged to equipment!
fIf the product is damaged, (Cables e.g) never touch it or perform any kind of
repair unless the power is turned off.
2.7 Personal protective equipment
The personal protective equipment is the responsibility of the user of any
Hägglunds products.

RE 15409, Version 08.2022, Bosch Rexroth AB
General notes regarding property damages and product damages | CMp 9/64
3 General notes regarding property
damages and product damages
NOTICE
Danger from improper handling!
Product can be damaged!
fDo not expose the product to an impermissible mechanical load.
fNever use the product as a handle or step.
fDo not place/lay any objects on the product.
fDo not strike the S-Link System parts
fDo not strike ttings (e.g. sensors)
fDo not perform electro-welding on the S-Link System components.
fMake sure that the electronics are not electro-statically charged (e.g. for
painting operations).
Wrong supply voltage!
Product can be damaged!
fAll electrical supply levels shall be within the limits that the equipment is
constructed for, see the custom documentation and product identication.
Improper cleaning!
Product can be damaged!
fPlug all openings with appropriate protective equipment in order to prevent
detergents from entering the electronical system.
fNever use solvents or aggressive detergents. Use only water and, if necessary a
mild detergent to clean the S-Link System components.
fUse lint-free cloths for cleaning.
fDo not use high pressure cleaning of the S-Link System
Environmental pollution due to incorrect disposal!
Careless disposal of the S-Link System components and the packaging material
could lead to pollution of the environment!
fDispose of the S-Link System components and packaging in accordance with
the national regulation in your country.
The warranty applies only to the delivered conguration.
The entitlement to warranty cover will be rendered void if the product is
incorrectly installed, commissioned or operated, or if it is used or handled
improperly.

10/64 CMp | Ordering code
Bosch Rexroth AB, RE 15409 Version 08.2022,
4 Ordering code
In order to identify Hägglunds equipment exactly, the following ordering code is
used. These ordering codes should be stated in full in all correspondence e.g.
when ordering spare parts. The order code is needed to specify the package
contents and to simplify the handling during the order process.
4.1 S-Link Hardware Package (SLHP)
The order code for the main article contains information about the monitored drive
system. It shows the number of actuators (hydraulic motors), number of Drive
Units (PEC, PAC, DUe, DUc) and the number of additional sensors in the package.
Example:
SLHP 1 01 1 00 0025 00 0
01 02 03 04 05 06 07 08
01 Type of package
S-Link Hardware Package SLHP
02 No. of machines that is monitored
None 0
One machine 1
Two machines 2
03 No. of actuators
None 00
One motor 01
Two motors 02
04 No. of Drive Units
None 0
One DU 1
Two DU 2
05 No. of sensors
None 00
Number of sensors 01-99
06 ID number
Assigned during engineering XXXX
07 Special design
Standard 00
Special index 01-99
08 ATEX
No 0

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Ordering code | CMp 11/64
4.2 S-Link Monitoring Unit (SLMU)
The order code for the S-Link Monitoring Unit contains information about the con-
tents of enclosure containing the active parts of the CMp package. It specifies what
communication that is used for transferring of data to the database ODiN, installed
modules and how the system is powered.
Example:
SLMU M 1 0 0 00 00 0
01 02 03 04 05 06 07 08
01 Type of package
S-Link Monitoring Unit SLMU
02 Type of connection
None 0
Modem (GPRS Router) M
Ethernet connection E
03 No. of CCMs
None 0
One CCM 1
Two CCM 2
04 No. of MMMs
None 0
One MMM 1
Two MMM 2
05 Power supply
External 0
Internal 1
06 Extra function
None 00
07 Special design
Standard 00
Special index 01-99
08 ATEX
No 0

12/64 CMp | Ordering code
Bosch Rexroth AB, RE 15409 Version 08.2022,
4.3 S-Link Mounting Package (SLMP)
The order code for the S-Link Mounting Package contains the assembly alternatives
for the SLMU. There are alternatives to assemble inside a PEC cabinet, on a DU side
or separate on a wall close to the drive unit.
Example:
SLMP 03 00 0
01 02 03 04
01 Type of package
S-Link Mounting Package SLMP
02 Mounting
None 00
Screws 01
Brackets (PEC 1XX , 2XX) 02
Brackets (PEC 3XX, 4XX, 6XX, 8XX, 10XX) 03
Brackets (PEC 7XX, 12XX) 04
Brackets (DU) 05
Brackets (DUc) 06
03 Special design
Standard 00
Special index 01-99
04 ATEX
No 0

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Ordering code | CMp 13/64
4.4 S-link Sensor Package (SLSP)
The order code for the S-link sensor Package handles:
– Sensors
– Couplings between sensors and the system components
– Cables for connection of sensors to the box
Each SLSP order code will describe a sensor, an adapter or the total added cable
length for the system.
Example:
SLSP 01 00 000 0
01 02 03 04 05
01 Type of package
S-Link Sensor Package SLSP
02 Type of sensor
No sensors included 00
Case pressure sensor 10 bar 01
Charge pressure sensor 250 bar 02
High pressure sensor 400 bar 03
Temperature sensor 30 mm 11
Temperature sensor 60 mm 12
Temperature sensor 30 mm ¾" 13
Tank temperature sensor Connection 1/2“ G, length 510 mm 14
Ambient temperature sensor 15
Drain ow sensor 50 l/min 21
Drain ow sensor 100 l/min 22
Drain ow sensor 200 l/min 23
Water content sensor (0 to 100%) 31
03 Adapter coupling
No adapter couplings included 00
Tube 1 ¼", 2x ¼" 50
Tube 1 ¼", 1x ¼", 1x ½" 51
Tube 1 ½", 2x ¼" 52
Tube 1 ½", 1x ¼", 1x ½" 53
Tube 1 ½", 1x ¼", 1x ⅜" 54
Flange SAE 6000 1", 1x ¼" 60
Flange SAE 6000 1 ¼", 1x ¼" 61
Flange SAE 6000 1 ½", 1x ¼" 62
Flange SAE 6000 2", 1x ¼" 63
04 Cable length
No cable set included 000
25 m 025
50 m 050
100 m 100
250 m 250
500 m 500
05 ATEX
No 0

14/64 CMp | Ordering code
Bosch Rexroth AB, RE 15409 Version 08.2022,
The S-Link system can consist of a number of sensor modules, one for each
component in the additional sensor package. There will be separate order codes
for the sensor element, the adaptor for mechanical connection and the connecting
cable.
The used attributes for each part are:
• Sensor – Attribute 02
• Adapter Coupling – Attribute 03
• Cable – Attribute 04
4.4.1 Sensor
Attribute 02 is the type of sensor. Each sensor type is described in detail under
technical data.
4.4.2 Adapter Coupling
Attribute 03 is the mechanical connection between the sensor and the hydraulic
system. The different coupling types are described under technical data.
4.4.3 Cable
Attribute 04 is the total length of all connection cables between sensors and the
box. The cable will always be of 5 wire type where the non-used wires are cut.
Connection to the sensors are described for each sensor type under technical data.

RE 15409, Version 08.2022, Bosch Rexroth AB
Function | CMp 15/64
5 Function
5.1 Product description
Bosch Rexroth S-Link system is an extension to a local hydraulic system control
unit, giving the ability to collect and transmit data for monitoring of the operation.
The S-Link system is delivered with different connectivity options for data
transmission, possibility to add more sensors and has different mounting options.
The main part of the S-Link system is the CCM-module which is the internal
computer, running with Linux operating system and is the communication port to
Häggglunds Spider control system. An option is the MMM-module, providing the
ability to add more sensors to the system for additional monitoring. The data is
sent to the ODiN data base via GPRS-router or via Ethernet for calculation and
evaluation. This documentation is intended to cover all standard options. It may
not cover all details for customized setups.
Please refer to data sheets and the order conrmation for specic technical data,
operating condition and operating limits of your S-Link system setup.
Quality
To assure our quality we maintain a Quality Assurance System, certied to
standard ISO 9001.
5.2 Function
The S-Link system collects sensor data via a serial connection from Hägglunds Dri-
ve System via Spider 2 control system for Condition Monitoring. All existing sensors
connected to the control unit and system internal signals can be used for evaluati-
on. Additional sensors can be added to the S-Link monitoring unit if needed. This re-
quires one or more additional I/O modules for connection of the sensor signals. The
complete sensor signal data package is transferred to the database ODiN for storage
and calculation of system behavior, see Fig. 1
Fig. 1: System overview

16/64 CMp | Function
Bosch Rexroth AB, RE 15409 Version 08.2022,
The transfer of data is encrypted to improve the security, see Fig. 2.
Fig. 2: Data transfer
The order code for the main article S-Link Hardware Package (SLHP) gives an
overview of the drive system that is monitored, as number of actuators (hydraulic
motors), number of Drive Units (PEC, PAC, DUe, DUc,) and the added number of
sensors in the package.
The S-Link Hardware Package contains sub blocks to simplify the handling. The
blocks are described in this document, see 4: Ordering code
The S-Link Monitoring Unit (SLMU) describes the conguration of the box
containing the active parts of the S-Link function.
Fig. 3: S-Link monitoring unit
The S-Link Mounting Package (SLMP) species the assembly alternatives for the
box. The S-Link Sensor Package (SLSP) handles the add-on sensors needed to
improve the condition monitoring of the system. This block will also handle the
adapters for mechanical connection to the hydraulic system and the cables needed
for the complete installation.
The complete delivery can contain a number of SLSP packages depending on how
many additional sensors to install.

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Function | CMp 17/64
5.3 Technicalspecication
A Technical Specication is required for the specication of the S-Link system
conguration. Contact Mll Technical helpdesk for TS documentation. The
completed TS shall be sent to Mll Technical helpdesk for hardware conguration.
The TS needs detailed information about the existing hydraulic system so a
detailed knowledge about the system is needed.
5.4 ProductIdentication
The product identication for the box (SLMU) is marked on a sticker inside the
box. The identication for the complete system (SLHP) is marked on a sticker
outside on the box or on all boxes in bigger systems.
Fig. 4: Example of product identication

18/64 CMp | Technical data
Bosch Rexroth AB, RE 15409 Version 08.2022,
6 Technical data
6.1 SLMU
Fig. 5: S-Link Monitoring Unit
Function
The S-Link Monitoring Unit is used to acquire signals from the Spider 2 and/or
directly from sensors.
The box is made of stainless steel and the content of the box depends on the
monitoring needs and is described in the technical order specication.
The main components in the box are :
• CCM module that is a small Linux computer
• MMM module that is an interface for external sensors
• GPRS router that transmits data via the mobile network
For electrical installation see the order specic drawings.

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Technical data | CMp 19/64
Table 4: Dimensions, S-Link Monitoring Unit.
Dimensions
mm
H1 Total height 436
H2 Height between mounting holes 350
H3 Height of box 300
W1 Width of box 400
W2 Width between mounting holes 270
D1 Depth of box 247
D1
W1
W2
H3
H2H1
DD00078596
Fig. 6: Dimenstions, S-Link Monitoring Unit

20/64 CMp | Technical data
Bosch Rexroth AB, RE 15409 Version 08.2022,
Table 5: Electrical data CCM
Link power in 18-30 VDC
Link power out Max 4 A
Fig. 7: CCM
6.1.1 CCM
Table 6: Front panel indicators
Description Indication Information
U.L1 Link power 1 Green
Off
Power OK
Power not OK
U.L2 Link power 2 Green
Off
Power OK
Power not OK
HW Hardware Red
Off
Failure
Normal operation
LIN1 Link data 1 Green ashing
Off
Communication active
No communication
LIN2 Link data 2 Green ashing
Off
Communication active
No communication
FB Fieldbus module slot For fieldbus communication
module
USB USB connection
ETH Ethernet, RJ45 Link for programming,
diagnostics and SpiderWorks
10/100 Mbit
For more detailed information see RE 15396
DD00078614
DD00078616
Fig. 8: CCM front panel