Haaga 477 User manual

• Operating instructions
haaga 475 / 477/ 497
SPEEDY SWEEP® Janitorial Equipment
SALES & SERVICE 1-877-977-3339

22
Publisher's notice
Dear customer, thank you for purchasing
a quality product fromHaaga. Thisprod-
uct hasbeen manufactured using modern
production processeswith comprehensive
quality assurance measures.
If you have any questionsabout your
sweeper, please ask your specialist dealer
or contact usdirectly at:
Haaga Kehrsysteme GmbH
Wielandstr. 24
D-73230 Kirchheim/ Teck
Tel. [phone]
Fax. [phone]
[e-mail]
www.haaga-gmbh.de
These instructionswill allow you to use
the sweeper safely and efficiently.
Before using the sweeper for the first
time, please carefully read the "Safety
instructions" chapter.
These instructionsform part of the
sweeper and must be kept in the vicinity
of the sweeper at all timesfor reference
by the user.
These instructionsmust remain with the
sweeper if the machine islent out or sold.
Illustrationsin these instructionsare pro-
vided for the purpose of general under-
standing and may differ from the actual
sweeper version.
Model designation:
haaga 475
haaga 477/ iSweep
haaga 497/ iSweep
Revision history
Version 1.0:
February 2015, Creation
Copyright
©2015 Haaga Kehrsysteme GmbH
All rightsreserved

English
23
1About these instructions
1.1 Symbolsused
Warning!
Awarning informsyou about possible
health risksor risksof fatal injury to
yourself and other personsthat may
occur when handling or using the
sweeper.
CAUTION!
Indicatesa possibly dangeroussituation.
Thiscan lead to damage to property or
the environment if not prevented.
NOTE
Highlightsuseful tipsand recommenda-
tionsaswell asinformation for efficient
and trouble-free operation.
1.2 Technical further
development
We are continuously working on fur-
ther development of all our products.
We therefore reserve the right to make
changesin the scope of delivery with
respect to form, technology and equip-
ment.
No claimscan therefore be derived from
information and illustrationscontained in
these instructions.
1.3 Warranty
• The relevant national regulationsapply
in each country. Excepted fromthisare
wearing partssuch assweeping lip,
angled wheelsand running wheels.
• Please enclose a copy of the invoice in
the event of a warranty claim.
• Only genuine Haaga spare partsmust
be used.
• No technical modificationsmust be
carried out on the sweeper.
• All claimsunder guarantee and war-
ranty will be rendered void if the
machine isnot operated properly.
1.4 Target group
These instructionsare intended for the
person using thissweeper.
Prerequisites
• Personswho operate the sweeper must
be informed about the dangersrelated
to use of the machine.
• Personswho operate the sweeper must
be rested, healthy and in good physical
condition.
• Only passon or loan the sweeper to
personswho are familiar with this
model and itshandling – alwayspro-
vide the instructionswith the machine.
• Personswho are using the sweeper for
the first time must have safe opera-
tion of the machine explained to them
by the salesperson or another qual-
ified person before they operate the
sweeper.
• Children should be supervised to
ensure that they do not play with the
sweeper.

24
• Minorsmust not operate the s
weeper –
except for juvenilesover the age of 16
who are trained under s
upervision.
• Thissweeper isnot intended for use
by persons(including children) with
restricted physical, sensor or mental
capacity or pers
onswho lack experi-
ence and/or knowledge, unles
sthey
are supervised by a person responsible
for their safety or received instructions
from thisperson on how to use the
machine.
• Personswho are prohibited fromstren-
uousphysical activity for health rea-
sonsshould as
k a doctor for advice on
whether working with the s
weeper is
possible.
• T
he sweeper must not be operated after
cons
umption of alcohol, medicinesthat
impair reaction timesor drugs
.
2 Safety instructions
Safety ins
tructionsprevent danger to life
and limb and als
o avoid damage to prop-
erty or the environment due to improper
us
e of the sweeper.
For thisreason, you must read these
ins
tructionscarefully and follow the
s
afety ins
tructionscontained in them
before us
ing and working on the sweeper.
The user of the sweeper isrespons
ible for
injuriesand damage that are caus
ed due
to non-compliance with these instruc-
tions
.
2.1 Intended us
e
Thissweeper isdesigned in accordance
with the state of the art and recognised
safety regulations
.
Nevertheless, us
e of the sweeper can lead
to dangersfor the user or third partiesor
damage to the sweeper and other mate-
rial assets.
The s
weeper isintended for commercial
us
e, e.g. in hotels, schools, hospitals, fac-
tories, shops
, officesand the equipment
hire trade.
T
he sweeper isintended exclusively for
removal of road dirt, leaves, grass, paper
and similar debris.
Sweeping snow with the sweeper isnot
permitted.
Any other us
e will be deemed asimproper
use. T
he manufacturer will not be liable
for damage caus
ed asa result of this.
The user issolely liable for the associated
risks
.
C
laimsof any kind due to damage caused
by improper use are excluded.
The following information must also be
observed whenoperating the sweeper:
• the safety instructionsin these operat-
ing instructions
.
SPEEDY SWEEP® Janitorial Equipment
SALES & SERVICE 1-877-977-3339

English
25
• the chapter "Technical data" in these
instructions.
•compliance with the operating, main-
tenance and storage conditionspre-
scribed by the manufacturer.
•compliance with accident prevention
regulationsaswell ascountry-specific
safety regulations, e.g. asissued by
employers' professional liability asso-
ciations, social security authorities,
occupational health and safety bodies
and others.
• national and local regulationson
time restrictionsfor operation of
noise-emitting equipment.
The sweeper must not be used, for
example, for sweeping substancesthat
are hazardousto health, flammable or
glowing (e.g. cigarettes, matches), liquids,
explosive or hazardousdusts(Ex), acidsor
solvents. The sweeper must not be used
in explosion-hazard areasor asa means
of transport.
2.2 Safety instructionsfor
operation/ Maintaining
operating safety
The user must not wear open long hair,
tie, loose clothing or jewellery, including
rings.
There isa risk of injury, e.g. getting
caught up or pulled into the machine.
Use personal protective equipment if nec-
essary or required by regulations!
• Wear sturdy shoeswith a high-grip,
anti-slip sole.
• Alwayswear a dust protection mask in
dusty conditions.
• Wear sturdy gloves.
Use the machine only in technically per-
fect condition for itsintended purpose
and paying attention to safety and the
environment.
Have any faultsthat affect safety recti-
fied immediately by a specialist dealer.
Observe all safety and danger instructions
on the sweeper.
The user must ensure the presence and
legibility of all warning and information
noticesthroughout the entire service life
of the sweeper.
Use only genuine spare partsand acces-
soriesthat have been approved by the
manufacturer. These guarantee that the
machine can be operated safely and
without faults.
Do not carry out any modifications,
attachmentsor conversionson the
sweeper that could impair safety without
the approval of the manufacturer! The
manufacturer excludesall liability for
injuriesor material damage caused by
use of attachmentsthat have not been
approved.
The maintenance work described in
these instructionsmust be carried out
completely and at the specified intervals
either by the user or at a specialist dealer.
2.3
Instructions for transport
NOTE
• Do not carry the sweeper by the handle
of the waste bin.

26
• In vehicles: Secure the sweeper to pre-
vent it from tipping, slipping or being
damaged.
2.4 Instructionsfor work
preparation
Danger of injury
• The sweeper must be operated only in
operationally safe condition.
• Put the sweeper into operation only if
all the componentsare undamaged.
• Check the sweeper to ensure that it
isin operationally safe condition –
observe the corresponding chaptersin
the instructions.
2.5 Instructionsfor operation
Danger offire!
• Do not sweep up any burning or
glowing items, e.g. cigarettes, ash or
matches.
Risk of accident!
• Use the sweeper only for itsintended
purpose.
• Do not climb on the sweeper or use it
asa meansof transport.
• Do not operate the sweeper without
fitted waste bin.
• Never reach into the rotating brushes.
• Never reach into the running sweeper.
•Whenoperating the sweeper, take into
account the local conditionsand pay
attention to other persons, particu-
larly children, when working with the
machine.
• Take care in slippery, wet or snowy
conditions. There isa risk of slipping on
slopesor uneven ground.
• Make sure that the sweeper doesnot
collide with objects, e.g. shelves, scaf-
folding during operation – danger due
to objectstipping over or falling down.
• Take breaksin good time in order to
avoid fatigue and exhaustion.
• In the event of a blocked disc brush or
blocked fine dirt sweeping roller, inter-
rupt work and clear the blockage. Wear
sturdy glovesin order to avoid cut inju-
riesdue to sharp objects.
• If the sweeper hasbeen subject to
loadsother than those that occur
during normal use (e.g. forcescaused
by impactsor falling), alwayscheck
to ensure that it isstill in operation-
ally safe condition before continuing
work – also see "Instructionsfor work
preparation". Pay attention in particu-
lar to correct functioning of the safety
devices.
• Do not continue to use machinesthat
are no longer operationally safe. Con-
sult a specialist dealer in case of doubt.
Danger of explosion!
Sparkscan ignite dust or vapoursin
explosion-hazard areasand cause explo-
sions.
• Never operate the sweeper in areas
where there isan explosion hazard.

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27
• Never operate the sweeper in the
vicinity of combustible fluids(vapours),
gasesor dust.
Danger of injury!
• The sweeper isdesigned for operation
by one person only – do not allow any
other personsinto the working area.
• Keep children, animalsand spectators
away from the sweeper.
• The user isresponsible for accidentsor
risksthat occur with respect to other
personsor their property.
CAUTION!
Damage to the sweeper due to improper
use.
• In the case of noticeable changesin
running behaviour (e.g. higher vibra-
tions, sluggish movement), interrupt
work and rectify the causesof the
changed behaviour.
• Do not leave the sweeper in the rain.
NOTE
•When sweeping up leaves, improve the
capacity of the waste bin by briefly
placing the sweeper on the rear side of
the waste bin.
• Guide the push handle with both
hands.
• Push the sweeper forwardsand adapt
the speed to the conditions.
• The sweeper can be pushed over small
bumpswith a height of 2–3 cmby
pushing down slightly on the push
handle.
• Pushing against or over obstacles,
e.g. kerbs, can lead to damage to the
sweeper.
• If the cleaning performance deterio-
rates, check whether the waste bin is
full or if the disc brushesor fine dirt
sweeping roller are blocked or worn.
2.6 Information on fill level in
waste bin
NOTE
• The waste bin isfull if dirt ispushed
in front of the machine and no dirt is
swept up.
• In order to continue working for a short
time, lift the sweeper at the front to
move the dirt to the rear of the waste
bin. Thismakesit possible to make
better use of the waste bin capacity.
2.7 Instructionsfor cleaning
NOTE
• Cleaning ensuresproper functioning
and a long service life for your sweeper.
• Accumulated dirt depositsand
wound-up threadsetc. behind the
roller mounting can lead to sluggish
operation of the sweeper and impair
functioning.
Danger of injury!
• Wear sturdy glovesin order to avoid
cut injuries, e.g. due to glassshards,
metal or other sharp-edged materials.

28
CAUTION!
Damage to the sweeper due to improper
cleaning.
• Do not use grease removersfor clean-
ing.
• Do not use aggressive detergents.
• Do not clean with compressed air.
• Do not spray-clean with water or
immerse in water.
• Clean plastic partswith a damp cloth.
2.8 Instructionsat the end of
work
NOTE
• Empty the waste bin each time after
use.
Health risk!
• Empty the waste bin outdoorsif pos-
sible in order to avoid production of
dust.
2.9 Instructions for storage
Risk of accident!
• Do not reach into the swivel area of
the push handle – partsof the body
may be trapped between the push
handle and housing if the push handle
fallsover unintentionally.
•When storing the sweeper, position it
so that no personsare endangered.
• Secure the sweeper to preventunau-
thorised access.
• Secure the sweeper to prevent it from
falling over and so that the push
handle cannot fold down in an uncon-
trolled manner.
NOTE
• Store the sweeper securely in a dry
room.
2.10 Instructionsfor
maintenance and repair
NOTE
• Carry out maintenance of the sweeper
regularly. Perform only the mainte-
nance work described in the instruc-
tions.
• Have repairscarried out only by the
manufacturer'sauthorised dealers.
CAUTION!
Damage to the sweeper due to improper
maintenance.
• Repairsmust be performed only by
authorised service centresor by spe-
cialistsin thisfield who are familiar
with all relevant safety regulations.
2.11 Instructions for disposal
CAUTION!
• Incorrect handling of environmentally
hazardousmaterials, particularly incor-
rect disposal of replacement parts, can
cause considerable damage to the envi-
ronment.

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29
Important components
1. Push handle
2. Waste bin
3. Waste bin handle
4. Disc brush height adjustment
5. Carrying handle
6. Disc brush
7. Side guide roller (not 475)
8. Running wheel
9. Fine dirt sweeping roller
10. Holding-down device (not 475)
11. Dust filter (not 475)
12. Machine number (477/497)
13. Machine number (475)
14. Angled wheel
15. Sweeping lip
16. Sweeping plate
17. Clutch
18. Toothed sleeve
19. Gear protection (not 475)
2
3
4
5
6
7
8
10
1
13
3 Design and function
11
15
14
16
9
6
18 19
14
17
9
12
13
SPEEDY SWEEP® Janitorial Equipment
SALES & SERVICE 1-877-977-3339

30
4 Putting into operation
Fitting the push handle: 475
Danger of injury!
• Avoid injury due to push handle acci-
dentally falling over.
1.Engage handle fittings(1) in frame by
knocking gently.
2.Turn handle fittings(1) so that they are
positioned vertically upwards.
3.Presslocking springs(3) on push
handle (2).
4.Push the push handle (2) simultane-
ously into the two handle fittings(1).
5.Engage push handle in handle fittings
by knocking gently.
Fitting the push handle: 477/ 497
Danger of injury!
• Avoid injury due to push handle acci-
dentally falling over.
NOTE
The push handle can be fitted in two dif-
ferentpositionsdepending on the body
height of the user.
1.Turn handle fittings(1) so that they are
positioned vertically upwards.
2.Presslocking springs(3) on push
handle (2).
3.Push the push handle (2) simultane-
ously into the two handle fittings(1).
4.Pressthe push handle into the handle
fittingsuntil the locking springs
engage.
2
2
1
1
3
3
22
1
1
3
3

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31
5 Using the sweeper
5.1 Manual operation
1.Check the sweeper
(see Maintenance and care).
2.Adjust the sweeper
(see Adjusting the sweeper).
3.Guide the push handle with both
hands.
4.Push the sweeper forward at normal
walking pace.
5.Empty the waste bin asrequired
(see Emptying the waste bin).
5.2 Adjusting the sweeper
Height adjustment
NOTE
• Do not pressthe disc brushesonto the
ground too firmly.
• An excessive contact pressure will not
achieve a better cleaning result but will
increase the wear.
• An excessive contact pressure will
increase the pushing resistance.
NOTE
The knob for height adjustment of the
disc brushesislocated in the middle
of the front section. The height adjust-
ment knob allowsthe height of the disc
brushesto be adjusted to the groundto
be swept.
1.Adjust to the required level (1):
• Level 1–2: for all flat, hard surfaces
(e.g. asphalt, concrete, slabs…)
• Level 3–4: for damp leaves, sand,
uneven surfaces
(e.g. washed concrete slabs)
• Level 5–8: for heavy soiling and very
uneven surfaces
2.To do this, turn the knob (2) anti-clock-
wise or clockwise to the desired posi-
tion.
1 2
Adjusting the brush
holding- down device: 477/ 497
NOTE
The brush holding-down device adjusts
the right disc brush to the edge areasto
be swept, e.g. wallsor kerbs.
Excessive wear can occur in the event of
unsuitable adjustment at lower edges.
The holding-down device must not scrape
on the ground.

32
• Sweeping edgesand corners:
Pressthe handle of the brush hold-
ing-down device down.
• Operation on surfaces: Pull the handle
of the brush holding-down device up.
5.3 Emptying the waste bin
Danger of injury!
• Wear sturdy glovesin order to avoid
cut injuries, e.g. due to glassshards,
metal or other sharp-edged materials.
Health risk!
• Empty the waste bin outdoorsif pos-
sible in order to avoid production of
dust.
• Wear a dust protection mask in dusty
conditions.
NOTE
Empty the waste bin each time after use.
Empty the waste bin at regular intervals
in order to achieve optimumsweeping
performance.
1.Fold the push handle forwardsso that
it isin flat position.
2.Pull the handle of the waste bin
upwards.
3.Remove the waste bin and empty.
4.Fit the empty waste bin on the
sweeper, making sure that the housing
edgesare free of dirt.
5.Lock the waste bin handle.
5.4 Cleaning the sweeper
Danger of injury!
• Wear sturdy glovesin order to avoid
cut injuries, e.g. due to glassshards,
metal or other sharp-edged materials.

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33
6.1 Carrying the sweeper
Danger of injury!
• Hold the sweeper so that falling over
or tipping down of the push handle
cannot cause injuriesto the user or
other persons.
• Do not carry the sweeper by the handle
of the waste bin.
NOTE
Carry the sweeper by meansof the carry-
ing handle at the front.
Do not drop the sweeper.
1.Fold the push handle (1) forwardsso
that it isin flat position.
2.Grasp the sweeper at the carrying
handle (2).
3.Carry the sweeper so that the disc
brushesare facing away from the body
(3).
1
CAUTION!
Damage to the sweeper due to improper
cleaning.
• Clean the sweeper to remove dust and
dirt.
• Do not use grease removersfor clean-
ing.
• Do not use aggressive detergents.
• Do not clean with a high-pressure
cleaner.
• Protect bearingsagainst moisture.
• Do not spray-clean with water or
immerse in water.
• Do not clean the disc brushesand fine
dirt sweeping roller with compressed
air. The hard air jet could damage the
bristles.
• Clean plastic partswith a damp cloth.
• Cleaning interval after 8 hoursof oper-
ation.
1.Clean the disc brushes, fine dirt sweep-
ing roller (1) and driveswith a wet
cloth.
2.Clean plastic partswith a damp cloth.
3.477/ 497: clean the dust filter (3).
Recommendation: apply a thin coating
of Haaga genuine lubricant spray to the
brush drives.
1
3
3
6 Transport

34
23
6.2Transporting the sweeper in
a vehicle
CAUTION!
Damage to the sweeper due to improper
transport.
• Position the sweeper so that the bris-
tlesof the disc brushesare not kinked
or bent.
• Secure the sweeper to prevent it from
tipping, slipping or being damaged.
• Secure the sweeper with a suitable
lashing strap to prevent it from slip-
ping.
1.Remove the push handle
(see Removing the push handle).
2.Position the sweeper in the vehicle.
3.Secure the sweeper by meansof a lash-
ing strap.
7.1 Removing the push handle:
475
Danger of injury!
• Avoid injury due to push handle acci-
dentally falling over.
NOTE
The push handle can be removed from the
sweeper to permit space-saving transport
in vehicles.
1.Swivel push handle upwardsso that it
isvertical.
2.Pressdown the locking springson the
inside using a screwdriver.
3.Pull out the push handle.
7 Putting out of operation and storage
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English
35
Removing the push handle:
477 / 497
Danger of injury!
• Avoid injury due to push handle acci-
dentally falling over.
NOTE
The push handle can be removed from the
sweeper to permit space-saving transport
in vehicles.
1.Adjust so that the arrows(1) on the
housing are flush with the lugson the
handle fittings.
2.Position yourself in front of the
sweeper inside the push handle.
3.Grasp both handle fittingswith your
hands.
4.Carefully pressboth handle fittings
outwards.
5.Simultaneously pull the handle fittings
out of the two mountson the sweeper.
1
7.2 Storing the sweeper
CAUTION!
Damage to the sweeper due to improper
storage.
• Position the sweeper so that the bris-
tlesare not kinked or bent.
• Secure the sweeper to prevent it from
tipping, slipping or being damaged.
• Do not store the sweeper outside or in
a damp place.
NOTE
• Empty the waste bin
(see Emptying the waste bin).
•When storing, ensure that the push
handle and sweeper are secured to pre-
vent them from falling over.
• Space-saving storage:
Store the sweeper in a hanging position
(ensure sufficient load capacity of the
suspension)
• Clean the sweeper
(see Cleaning the sweeper).

36
8 Maintenance and care
CAUTION!
Damage to the sweeper due to improper
maintenance.
• Carry out maintenance of the sweeper
regularly.
• Perform only the maintenance work
and repairsdescribed in the instruc-
tions.
• Have all other work performed by a
qualified specialist dealer.
• Use only genuine Haaga spare parts.
Otherwise there isa risk of accidentsor
damage to the sweeper.
• In the event of queriesrelated to this,
please consult a specialist dealer.
8.1 Regular maintenance
8.1.1 Before the start of work
Check the condition of the sweeper.
Check to ensure that the push handle is
securely attached to the sweeper.
Check condition of waste bin and ensure
that it issecurely attached.
Check the disc brushesand fine dirt
sweeping roller for stuck partsand
embedded dirt – bristlesmust move
freely.
Check the disc brushesand fine dirt
sweeping roller for wound-up threads
and string – remove if necessary.
Check height adjustment of the disc
brushesand adjust to the ground to be
swept.
Check sweeping pressure adjustment –
adjust to the ground to be swept.
Clean handles– they must be clean and
dry and free of oil and dirt.
Check the sweeper for damage, and con-
tact Service if necessary.
Check the height adjustment
(see Height adjustment).
8.1.2 After the end of work
477/ 497: clean the dust filter
(see Cleaning the dust filter).
Clean the sweeper (see Cleaning the
sweeper).
8.1.3 Every 8 hoursof operation
Clean the brush drives
(see Cleaning the sweeper).
Recommendation: apply a thin coating
of Haaga genuine lubricant spray to the
brush drives(see Spraying the brush
driveswith lubricant).
8.2 Cleaning the dust filter:
477 / 497
Danger of injury!
• Do not clean with compressed air.
1.Remove the waste bin.

English
37
2.Pull both filter elementsout of the
guides.
3.Remove the foam insert fromthe filter
element.
4.Knock out the foam insert.
5.Clean the foam insert with water and
allow to dry.
6.Insert the cleaned foam insert in the
filter element.
7.Insert both filter elementsin the
guides.
8.Fit the waste bin.
8.3 Eliminating blockage
Danger of injury!
• Wear sturdy glovesin order to avoid
cut injuries, e.g. due to glassshards,
metal or other sharp-edged materials.
1.Remove wound-up material (e.g.
threads, string…) frombrushesand
axles.
2.Remove any jammed material (e.g.
stones, branches, …).
8.4 Spraying the brush drives
with lubricant
CAUTION!
• Damage to the sweeper due to
improper lubrication.
• Use only Haaga genuine lubricant
spray. Use of other oilsor greasescan
impair functioning of the brush drives.
1.Position the sweeper so that it is
vertical.
2.475: apply a thin coating of Haaga
genuine lubricant spray to the gearing
of the brush drives(1).
3.477/ 497: spray a sparing amount of
Haaga lubricant spray onto the brush
drivesthrough the opening in the
housing (2).
4.Remove excesslubricant.
• Recommendation: every 8 hoursor
operation or asrequired.
• Haaga genuine lubricant spray is
available asan accessory
(article no. 923000).
1 2

38
8.5 Straightening bristles
Danger offire!
• Do not use naked flamesor burnersto
heat the bristles.
• Do not use a heat gun. The brushes
may melt due to the excessively hot air.
NOTE
Bent bristlescan be straightened again
by heating with a hot-air blower.
Heat the bristlesusing a hot-air
blower (e.g. hair dryer). The bristleswill
straighten themselves.
9 REACH
REACH isthe European chemicalsregulation for registration, evaluation, authorisation
and restriction of chemicals.
Information on compliance with the REACH regulation (EU) No. 1907/2006 can be
found at www.haaga- gmbh.de
10Technical data
Technical data
haaga 475 haaga 477 haaga 497
Sweeping width approx. cm 75 77 97
Sweeping performance approx. m²/hour 2,900 3,000 3,600
Wastebin capacity(litres) 50 50 50
Weight in kg 11 15 16

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39
11 Troubleshooting
Problem Cause
Remedy
Sweeper moves
sluggishly
or doesnot run
smoothly
Sweeper dirty Clean the sweeper
(see Cleaning the sweeper)
Brushesblocked Eliminate blockage
(see Eliminating blockages)
Brush drivesdirty
Clean the brush drives
(see Cleaning the sweeper)
Lubricate brush driveswith lubri-
cant spray
• Height adjustment isset too
low
• Contact pressure of disc
brushesistoo high
Adjust height
(see Height adjustment)
Disc brushesdo not rotate Contact Service
Brushesare bent Improper storage Straighten brushes
Inadequate sweeping
performance
Sweeping lip ismissing, loose
or heavily worn Replacesweeping lip
SPEEDY SWEEP® Janitorial Equipment
SALES & SERVICE 1-877-977-3339