Haas Automation UMC User manual

%&'#&
UMC - Pallet Pool - Installation
UMC - Pallet Pool - Installation
Page 1 of 17 pages

Introduction
UMC - Pallet Pool - Installation
Page 2 of 17 pages

&523<99<C6;4=><021A>2C699?5<CE<A5<C@<
6;[email protected].#.992@#<<9<;.' :.056;2
&52!2D@2;2>.@6<;?<3@C.>2<;@52:.056;2
:A?@/2B2>?6<;<>56452>
&52#.992@#<<9<=@6<;6?0A>>2;@9E;<@J291
6;[email protected]./92
Important: &<2;?A>2@5.@@52#.992@#<<9
1<2?;<@/20<:2:6?.964;216@6?>20<::2;121
@5.@@52:.056;2.;1#.992@#<<9/2.;05<>21
$232>@<@523<99<C6;496;8 !"$M!
M!%&$'&M"!%
&52#.992@#<<9<=@6<;5.?=.992@?@.@6<;?=9A?
=.992@6;@52:.056;2:.D6:A:<3=.992@?0.;
/26;[email protected]<;.' C6@5@52#.992@#<<9
<=@6<;
&52#.992@#<<95.??2>B<.D2?&52#$.D6?
><@.@2?@52#.992@#<<9>.:.;1@52#%.D6?
2D@2;1?.;1>2@>.0@?@52#.992@#<<9>.:@<9<.1
A;9<.1@52=.992@?
&52' :A?@/292B29/23<>2@52#.992@
#<<90.;/26;[email protected]
UMC - Pallet Pool - Installation
Page 3 of 17 pages

&<92B29@52:.056;2C6@5<A@@52#.992@#<<91<
@523<99<C6;4
.82?A>2@5.@@52>26?.?5<>@6;4/9<08,-
6;[email protected]<;@52@<=@C<=6;?<3@52#0<;;20@<>
<;@52M"#
.82?A>2@52>26?.7A:=2>#!,-
0<;;20@21@<M"#.@#
Note: &52?27A:=2>?.>2;22121@<<=2>.@2
@52:.056;2C6@5<A@@52#.992@#<<9
&A>;<;@52:.056;2C6@5@52'%?2>B60282E
&<16?./92@52#.992@#<<9:.056;2?C6@5
?<3@C.>2B2>?6<;.;19<C2>
B2>63E@5.@@523<99<C6;43.0@<>E?2@@6;4?.>2?2@@<
@523<99<C6;4
2129 [:] PALLET LOADING SHELF 0
740 [740:] PALLET POOL MAX PALLET COUNT 0
2128 [:] PALLET POOL TYPE 0
15.004 [:] PR-AXIS DISABLED 1
16.004 [16:3] PS-AXIS DISABLED 1
Note: %@.>@6;46;?<3@C.>2B2>?6<;
.;156452>E<A1<;G@;221@<
05.;42@523.0@<>E?2@@6;4?@<16?./92@52=.992@
=<<905.;42?2@@6;46?./92#.992@5.;42>
@<#.992@#<<9
The above steps will allow you to zero return
the machine so it can be leveled.
UMC - Pallet Pool - Installation
Page 4 of 17 pages

Pallet Pool - Remove Shipping Brackets

$2:<B2@529<.16;4?@.@6<;1<<>/9<086;4/<9@,-
.82?A>2@<>.6?2.99<3@52=.992@?5293
?A==<>@6;4?0>2C?,-/23<>2=9.06;4@52=.992@
=<<9<;@52K<<>

$2:<B2@52/<9@?,-@5.@?20A>2@52#.992@#<<9
?56==6;4/>.082@,-
$2:<B2@52?56==6;4/>.082@,-
UMC - Pallet Pool - Installation
Page 5 of 17 pages

Pallet Pool - Placement

M;[email protected]@52#.992@#<<9.964;:2;@/9<08?<;@<@52
5<?@:.056;2?/.?2
Note: &52.964;:2;@/9<08C6@5@52>.16A?,-
:A?@/26;[email protected]@<C.>1?@523><;@<3@52' 
.;1@52.964;:2;@/9<08C6@5@52K.@?612,-
:A?@/26;[email protected]@<C.>1?@52>2.><3@52
:.056;2
M;[email protected]@52.964;:2;@/.>?,-<;@<@52=.992@=<<9
/.?2
'?2@523<>8963@<>@52=.992@7.08@<=9.02@52
=.992@=<<9<;@52>645@?612<3@525<?@:.056;2
<B2@52=.992@=<<9.??2:/9E?<@52.964;:2;@
.>:?.>2H::.C.E3><:@52
.964;:2;@/9<08?
M;[email protected]@5292B296;4=.1?A;12>@52=.992@=<<9.;1
9<C2>@52=.992@=<<9

M;[email protected]@52@A>;/A0892?,-C6@5@52=><B6121
5.>1C.>2%%C.?52>.;1/A?56;4?,-<;@<
@52.964;:2;@.>:?,-.;1@52/.?20.?@6;4,-
B2;9E@645@2;@52@A>;/A0892?A;@69@52.964;:2;@
.>:?:.@2C6@5@52.964;:2;@/9<08?
UMC - Pallet Pool - Installation
Page 6 of 17 pages

UMC - Pallet Pool HPU - Installation
UMC - Pallet Pool - Installation
Page 7 of 17 pages


M;[email protected]@52#'.??2:/9E,-<;@<=<3@52>2.>
2;09<?A>23>.:2,-
M;[email protected]@52#':<A;@6;4/<9@?,-

Wire the HPU.
I $<A@2@525E1>.A960=>2??A>2?2;?<>
0./923><:@520<;@><90./6;2@@<@52
#'.;10<;;20@@525E1>.A960
=>2??A>2?2;?<><;@52/.08<3@52#'
:.;63<91
I $<A@2@52#.992@#<<9963@.;19<C2>
?<92;<610./92?3><:@520<;@><90./6;2@
@<@52#'.;10<;;20@6@@<@520<69?<;
@52#.992@#<<963@<C2>?<92;<61@5.@
6?9<0.@21<;@52?612<3@52#'
:.;63<91 Note: <;;20@@52#.992@
#<<963@0./92@<@52<A@2>0<69.;1@52
#.992@#<<9<C2>0./92@<@526;;2>0<69
I $<A@2@52#.992@9.:=?<92;<610./92
3><:@520<;@><90./6;2@@<@52#'.;1
0<;;20@6@@<@520<69<;@52#.992@
9.:=';09.:=?<92;<61
I $<A@2@52#'=<C2>0./923><:@52
#'@<@520<;@><90./6;2@.;10<;;20@
6@@<@52#<;@52& #
I $<A@2@52#'"69&2:=2>.@A>2?2;?<>
0./923><:@52#'@<@520<;@><9
0./6;2@.;10<;;20@6@@<@52#<;@52
%M"#
I $<A@2@52#'"692B29%2;?<>0./92
3><:@52#'@<@520<;;20@<>/>.082@
,-.;10<;;20@6@@<@52#'"692B29
?2;?<>=9A4
UMC - Pallet Pool - Installation
Page 8 of 17 pages


$<A@2@52#.992@9.:=,-.;1@52#.992@';09.:=
,-5E1>.A96096;2?3><:@52/.08<3@52.;0
.D2?.??2:/9E@<@52#':.;63<91.;10<;;20@
@<@520<>>2?=<;16;4=<>@?
$<A@2@52#.992@#<<963@,-.;1#.992@#<<9
<C2>,-5E1>.A96096;2?3><:@52=.992@=<<9@<
@52#':.;63<91.;10<;;20@@<@52
0<>>2?=<;16;4=<>@?
UMC - Pallet Pool - Installation
Page 9 of 17 pages

UMC - Pallet Pool - Electrical Connections
UMC - Pallet Pool - Installation
Page 10 of 17 pages


;./92@52=.992@=<<9/E?2@@6;4@523<99<C6;4=.>.:2@2>?

&523<99<C6;4=><021A>2C699?5<CE<A5<C@<
0<;;20@@522920@>60.90<;;20@6<;?@<@52
' 
Note: &52#$#.992@$<@.@2.;1#%#.992@
%9612.:=?.>2.9>2.1E6;[email protected].@@523.0@<>E
&A>;,"-@52:.6;06>0A6@/>2.82>.;1C.6@A;@69
@52(20@<>>6B2645(<[email protected]9645@@A>;?<L
;<08<A@@52=>20A@.002??=.;29,-
$<A@2@52=.992@=<<90./92?,-6;@<@520<;@><9
0./6;2@.??5<C;6;@52699A?@>.@6<;
<;;20@@52#$:<@<>2;0<12>0./92@< .6;0<;
#05.;;29
<;;20@@52#%:<@<>2;0<12>0./92@< .6;0<;
#05.;;29
<;;20@@52#$:<@<>=<C2>0./92@<@52
.:=96J2>9./2921#$M;[email protected]@5232>>6@2J9@2>/2.1
<;@52:<@<>=<C2>0./92
<;;20@@52#%:<@<>=<C2>0./92@<@52
.:=96J2>9./2921#%M;[email protected]@5232>>6@2J9@2>/2.1
<;@52:<@<>=<C2>0./92

$2:<B2@52?5<>@6;4/9<083><:@52#
0<;;20@<><;@52M"#
$<A@2@52.AD3><;@=.;290./92#!
,-3><:@52#.992@#<<9.;10<;;20@6@@<@52#
<;@52M"#
$2:<B27A:=2>#!,-3><:M"#.@
#$<A@2@52#.992@#<<9?@.@A?0./92#!
3><:@52#.992@#<<9.;10<;;20@6@@<
@52M"#.@#,-
<;;20@=.992@.9.>:0./92,-#!@<
@52M"#.@#
.82?A>2.99@52#.992@#<<9?@.@A?/>.082@
0<;;20@<>?.>2=9A44216;@<@520<>>20@9<0.@6<;
NOTE: %@<>2@52#.992@#<<97A:=2>?6;.?.32
9<0.@6<;@52?2C699/2A?21/E@52?2>B602
=2>?<;;29@<:<B2<>?2>B602@52:.056;2
UMC - Pallet Pool - Installation
Page 11 of 17 pages

2129 [:] PALLET LOADING SHELF 1
740 [740:] PALLET POOL MAX PALLET COUNT 9
2128 [:] PALLET POOL TYPE 1
15.004 [:] PR-AXIS DISABLED 0
16.004 [16:3] PS-AXIS DISABLED 0
$2/<<@@52:.056;2
UMC - Pallet Pool - Installation
Page 12 of 17 pages

UMC - Pallet Pool - Leveling and Alignment
UMC - Pallet Pool - Installation
Page 13 of 17 pages


.82?A>2@52@A>;/A0892?.>29<<?2./<A@@C<
@A>;?@<=>2B2;@@52=.992@=<<9.??2:/9E3><:
/6;16;4
'?2./A//9292B29,-@<><A459E92B29@52=.992@
=<<9/23<>2:.86;4.;E=.992@05.;42?%@2=?
.;10<B2>92B296;46;:<>2[email protected]

M;?2>@@52%2>B6022E'%.;1=A@@52:.056;2
6;%2>B602 <12
.82?A>2@52>2.>2;<</?@>A0@6<;?6;?612@52
:.056;2<>6;?612@52=.992@=<<9.>2.#A99<A@.99
@52 [E-STOPS] .;1 [RESET] @52.9.>:?
&E=2 [PS]=>2?? [ZERO RETURN] .;1
=>2?? [SINGLE]&52:.056;2C699F2><>2@A>;#%
.D6?
&E=2 [PR]=>2?? [ZERO RETURN], .;1
=>2?? [SINGLE]&52:.056;2C699F2><>2@A>;#$
.D6?
#>2?? [ZERO RETURN] .;1@52;=>2?? [ALL]. &52
:.056;2C699F2><>2@A>;.99@52.D2?
";02.99@52.D6?.>2F2><>2@A>;21
=>2?? [RECOVER]=<=A=/<DC699.==2.>?2920@
,-3<>#.992@5.;42>$20<B2>E

&52#.992@5.;42>$20<B2>E?0>22;?5<C?@52
#.992@#<<9%@.@A? .82?A>2@52#.992@63@2>6?
<C;,-M3;<@=>2?? [ALTER] @</>6;4@52#.992@
63@2>1<C;
#>2??,-.;1@52;@52 [DELETE] /A@@<;&56?C699
><@.@2@52=.992@963@2>@<C.>1??@.@6<;
UMC - Pallet Pool - Installation
Page 14 of 17 pages


)6@5=.992@<;@52>.:2.;1@52#.992@#<<96;
@521<C;=<?6@6<;2D@2;1@52$ .;1<>8?
A;12>@52=.992@ '?2@52.=.A42,-
@<?2@@5252645@<3@52#.992@#<<9 &52
6?@.;02/2@C22;@52=6;?<;@523<>8?.;1@52
/<@@<:<3@52#.992@?A>3.02?5<A91/2@52
@5608;2??<3@52.=.A42.@.99=6;?
17A?@@52=.992@=<<9?9612>/E7<446;4@52#%<>
#$.D6??<@523<>8?.964;0<>>20@9EA;12>;2.@5
@52=.992@

#9.02.=>206?6<;92B29,-=.>.9929@<@52*D6?<;
@<=<3@529<.1?@.@6<;=.992@.;1>20<>1@52
:.056;292B29>2.16;4?
<<?2;@52923@>2.>92B296;4?0>2C,-A;@696@1<2?
;<@:.820<;@.0@C6@5@52=.1
#>2?? [F2] @<A;09.:=@52=.992@
#>2?? [ALTER] @<>.6?2@52=.992@963@2>
'?2@52>2.>92B296;4?0>2C,-@<@69@@52#.992@
#<<9A;@69E<A:.@05@5292B29<3@52:.056;26;
@52*.D6?#>2?? [ALTER] @<9<C2>.;1>.6?2@52
=.992@963@2>.;1:.82?A>2@52/A//92<;@5292B29
>2:.6;?@52?.:2
2.B2@52=.992@963@2>9<C2>213<>@52;2D@?@2=
UMC - Pallet Pool - Installation
Page 15 of 17 pages


#9.02@52=>206?6<;92B29,-=.>.9929@<@52+.D6?
.;1>20<>1@52:.056;292B29>2.16;4?
#>2?? [ALTER] @<>.6?2@52=.992@963@2>.;1.17A?@
@52923@.;1>645@3><;@92B296;4?0>2C?A;@69@52
/A//92:.@052?@5292B29
'?2@52923@.;1>645@3><;@92B296;4?0>2C?,-@<
>.6?2<>9<C2>@52#.992@#<<9A;@69E<A:.@05@52
3><;@@</.0892B29<3@52#.992@#<<9@<@52
:.056;2#>2?? [ALTER] @<9<C2>.;1>.6?2@52
=.992@963@2>.;1:.82?A>2@52/A//92<;@5292B29
>2:.6;?@52?.:2
";02@5292B29:.@052?9<C2>@52>2.>923@
92B296;4?0>2C,-A;@690<;@.0@?@52=.1
A>6;4@5292B296;4=><02??@52.964;:2;@.>:?
:.E5.B2?563@213><:@520.?@6;4&645@2;@52
>645@.;1923@@A>;/A0892?A;@69@52.964;:2;@
.>:?.>23A99E:.@21C6@5@520.?@6;4
<C2>@52?A==<>@6;4322@A;@69@52E@<A05@52
4><A;1
<@<.0@<>E%2@@6;4?,-%5293%9612"L?2@
.;1,-%5293$<@.>E"L?2@.;1:.82?A>2
@52B.9A2?:.@05@52#%.;1#$.D6?=<?6@6<;63
;<@A=1.@2@52B.9A2?
2.B2@52=.992@963@2>>.6?213<>@52;2D@?@2=
UMC - Pallet Pool - Installation
Page 16 of 17 pages


#>2??@52 [INSERT] /A@@<;@<>2@A>;@52?9612
5<:2
#>2??@5292@@2> [A] .;1@52; [DELETE] /A@@<;
&56?C699><@.@2@52=.992@963@2>@<@52?@.@6<;
%2920@@52=.992@?9612.D6?A?2@52$?9<C9E7<4
@52#%.D6?@<C.>1?@52?@.@6<;
(2>63E@5.@@52#.992@#<<9C699=608A=.;11><=
<L@52=.992@.@@52?@.@6<;
&2?@@52=608A=1><=<L<=2>.@6<;<;@52
>2:.6;6;4?@.@6<;?/EA?6;4@52=.992@=<<9
>20<B2>E3A;0@6<;? 205.;60.99E.17A?@2.05
?@.@6<;@>.E/E9<<?6;4@52/<9@?,-.;1:<B6;4
@52@>.E@<.964;@<@52=.992@63;202??.>E&52
1<C29?,-?5<A91/26;@5202;@2><3@52?9<@?
M;[email protected]@52.;05<>?
M;[email protected]@52#.992@#<<94A.>1=.;29?
%2@3.0@<>E?2@@6;4,-+$'M#")$
'!M&&+#@<";2:.;1
<@<@52#.992@%0521A92&./92.;1=>2?? [F3] @<
=A@.C.E@52=.992@3><:@529<.1?@.@6<;
<.1@52>2:.6;6;4=.992@?A?6;4@529<.1?@.@6<;

#9.02@52=><B6121@<@2A;12>@52#.992@#<<9
0<<9.;@16?05.>42@>.E@<0.@05@520<<9.;@@5.@
1>.6;?3><:@52=.992@?
:=@E@52@<@2.?;22121
UMC - Pallet Pool - Installation
Page 17 of 17 pages