Habasit PMR-06 Instruction manual

REGULATING UNIT
Type : PMR-06
GENERAL MANUAL
USE AND MAINTENANCE
ORDER : S.N. :
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies
outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality
Systems.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 1
Replaces: 05/2005
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE REGULATING UNIT, THE CUSTOMER
MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT
CONTAINS IN ORDER TO ENSURE THE REGULATING UNIT IS USED SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE REGULATING UNIT.
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 2
Replaces: 05/2005
SUMMARY
A. REGULATIONS AND GENERAL WARNING NOTES....................................................A-1
A.1 READING ASSISTANCE NOTES.............................................................................................. A-2
A.2 HOW THE MANUAL IS ORGANIZED ........................................................................................ A-3
A.3 USE CRITERIA .......................................................................................................................... A-4
A.4 GUARANTEE CONDITIONS ..................................................................................................... A-6
A.4.1 Guarantee terms and validity................................................................................................ A-6
A.4.2 When the guarantee can be voided...................................................................................... A-6
A.5 VISUAL SIGNS .......................................................................................................................... A-7
A.5.1 SIGNS................................................................................................................................... A-7
A.6 SAFETY WARNINGS............................................................................................................... A-11
A.7 REMAINING RISKS ................................................................................................................. A-13
A.8 QUALIFICATIONS OF PERSONNEL ...................................................................................... A-14
A.9 REFERENCES AND STANDARDS......................................................................................... A-16
A.9.1 Applicable EU Directives..................................................................................................... A-16
A.9.2 EU Directives concerning safety in the workplace.............................................................. A-16
A.9.3 EU Directives concerning personal protection.................................................................... A-17
A.9.4 EU Directives concerning environmental protection........................................................... A-17
B. TECHNICAL SPECIFICATIONS .....................................................................................B-1
B.1 PURPOSE OF THE REGULATING UNIT .................................................................................. B-2
B.1.1 IDENTIFICACION DATA OF THE EQUIPMENT.................................................................. B-3
B.2 TECHNICAL SPECIFICATIONS................................................................................................ B-4
B.3 EQUIPMENT AND ACCESSORIES PROVIDED....................................................................... B-5
B.3.1 Optionals............................................................................................................................... B-5
B.4 ORDERING ACCESSORIES/SPARE PARTS............................................................................ B-6
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 3
Replaces: 05/2005
C. INSTALLATION...............................................................................................................C-1
C.1 PREPARATION OF WORKING AREA ......................................................................................C-2
C.2 PACKING AND HANDLING .......................................................................................................C-3
C.3 FITTING AND INSTALLATION ..................................................................................................C-4
C.3.1 Preliminary check..................................................................................................................C-4
C.3.2 Positioning.............................................................................................................................C-4
C.3.3 Electrical and utilities connection..........................................................................................C-5
C.4 EQUIPMENT DISASSEMBLY ...................................................................................................C-6
C.5 STORAGE..................................................................................................................................C-7
C.6 DISPOSAL .................................................................................................................................C-8
D. OPERATION....................................................................................................................D-1
D.1 GENERAL WARNINGS .............................................................................................................D-2
D.2 GUARDS INSTALLED................................................................................................................D-3
D.3 EQUIPMENT PARTS IDENTIFICATION ...................................................................................D-5
D.3.1 Equipment function ...............................................................................................................D-6
D.3.2 Operation modes description................................................................................................D-7
D.3.2.1 Setting of joining data..................................................................................................D-8
D.3.2.2 Automatic/manual operation modes ...........................................................................D-9
D.3.2.3 Stop current cycle .......................................................................................................D-9
D.3.2.4 How to set the functioning mode...............................................................................D-11
D.3.2.5 Manual use of the PMC-04 .......................................................................................D-12
D.3.2.6 Manual use of the external cooling pump .................................................................D-12
D.4 TECHNICAL ASSISTANCE .....................................................................................................D-13
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 4
Replaces: 05/2005
E. SCREEN PAGES MENU................................................................................................. E-1
E.1 MAIN MENU............................................................................................................................... E-2
E.1.1 Joining cycle.......................................................................................................................... E-3
E.1.1.7 Joining cycle-Upper plate............................................................................................ E-4
E.1.1.8 Joining cycle-Lower plate............................................................................................ E-5
E.1.1.9 Joining cycle-Times..................................................................................................... E-6
E.1.1.10 Joining cycle-Pressure................................................................................................ E-8
E.1.2 Job programmes ................................................................................................................... E-9
E.1.2.11 Job programmes-Local archive-Local....................................................................... E-10
E.1.2.11.1 -Local archive-Local-Load sheet ........................................................................ E-11
E.1.2.11.1.1 -Local archive-Local-Load sheet ................................................................. E-12
E.1.2.11.2 -Local archive-Local-Save Sheet........................................................................E-13
E.1.2.11.2.1 -Local archive-Local-Save Sheet-Save Sheet............................................. E-14
E.1.2.11.2.1.1 -Local archive-Local-Save Sheet-Save Sheet-Password..................... E-15
E.1.2.11.3 -Local archive-Local-Delete sheet ...................................................................... E-17
E.1.2.11.3.1 -Local archive-Local-Delete sheet-OK......................................................... E-18
E.1.2.11.3.1.1 Job programmes-Local archive-Local-Delete sheet............................. E-19
E.1.3 Operating parameters ......................................................................................................... E-20
E.1.3.12 Operating parameters-Password .............................................................................. E-21
E.1.3.12.1 Operating parameters-Password-Utility parameters .......................................... E-22
E.1.3.12.2 Password-Offset calibration................................................................................ E-23
E.1.3.12.3 Operating parameters-Password-Information .................................................... E-25
E.1.4 Maintenance Parameters.................................................................................................... E-26
E.1.4.13 Maintenance Parameters-Password......................................................................... E-28
E.1.4.13.1 Maintenance Parameters-Password-Operator Password .................................. E-29
E.1.4.13.2 Password-Limits and Tolerances ....................................................................... E-30
E.1.4.13.3 Maintenance Parameters--Password-Safety Times........................................... E-31
E.1.4.13.4 Maintenance Parameters-Password-Operation Times ...................................... E-32
E.1.4.13.5 Maintenance Parameters-Password-Constants and functions PID ................... E-33
E.1.4.13.6 Maintenance Parameters-Password-Remote control parameters ..................... E-34
E.1.4.13.7 Maintenance Parameters-Password-Remote control connection ...................... E-35
E.2 PARAMETER TABLES ............................................................................................................ E-36
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 5
Replaces: 05/2005
F. CONNECTIONS............................................................................................................... F-1
F.1 CONNECTIONS......................................................................................................................... F-2
F.1.1 Connections PMR-06/PMC-04/Press PM-xx04 .................................................................... F-2
F.1.2 Connections PMR-06/PMC-04/Press PM-xx06 .................................................................... F-3
F.1.3 Connections PMR-06/PMC-06/Press PM-xx04 .................................................................... F-4
F.1.4 Connections PMR-06/PMC-06/Press PM-xx06 .................................................................... F-5
F.1.5 Connections for mobile use PMR-06/Press PM-xx04........................................................... F-6
F.1.6 Connections for mobile use PMR-06/Press PM-xx06........................................................... F-7
F.2 GENERAL REMARKS ............................................................................................................... F-8
F.3 TECHNICAL ASSISTANCE ....................................................................................................... F-9
F.4 TROUBLESHOOTING............................................................................................................. F-10
F.5 TABLE OF ALARMS ................................................................................................................ F-12
G. GLOSSARY.....................................................................................................................G-1
H. PMC-06............................................................................................................................H-1
H.1 PURPOSE OF THE DEVICE .....................................................................................................H-1
H.2 IDENTIFICATION DATA OF THE EQUIPMENT........................................................................H-2
H.3 TECHNICAL SPECIFICATIONS................................................................................................H-3
H.3.1 Signs .....................................................................................................................................H-6
H.3.2 Connections ..........................................................................................................................H-7
H.3.3 Water/pneumatic lay-out.......................................................................................................H-8
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 6
Replaces: 05/2005
SUMMARY OF THE FIGURES
FIGURE 1-REGULATING UNIT IDENTIFICATION PLATE ..................................................................................... B-3
FIGURE 2-CONNECTION TO ELECTRICAL SUPPLY AND UTILITIES.....................................................................C-5
FIGURE 3-PMR-06 SIGNS LOCATION ...........................................................................................................D-4
FIGURE 4-VIEW OF PMR-06.......................................................................................................................D-5
FIGURE 5-FRONT VIEW OF THE PMR-06......................................................................................................D-6
FIGURE 6-CONNECTIONS PMR-06/PMC-04/PRESS PM-XX04 .................................................................... F-2
FIGURE 7-CONNECTIONS PMR-06/PMC-04/PRESS PM-XX06..................................................................... F-3
FIGURE 8-CONNECTIONS PMR-06/PMC-06/PRESS PM-XX04..................................................................... F-4
FIGURE 9-CONNECTIONS PMR-06/PMC-06/PRESS PM-XX06..................................................................... F-5
FIGURE 10 -CONNECTIONS FOR MOBILE USE PMR-06/PRESS PM-XX04........................................................ F-6
FIGURE 11 -CONNECTIONS FOR MOBILE USE PMR-06/PRESS PM-XX06........................................................ F-7
FIGURE 12 -FUSE AND MAGNETOTHERMAL SWITCH POSITIONS .................................................................... F-11
FIGURE 13 -MACHINE IDENTIFICATION LABEL PMC-06 ..................................................................................H-2
FIGURE 14 -MECHANICAL DRAWING PMC-06 ...............................................................................................H-4
FIGURE 15 -SIGNS PMC-06 ........................................................................................................................H-6
FIGURE 16 -IN/OUT INDICATIONS PMC-06..................................................................................................H-7
FIGURE 17 -WATER/PNEUMATIC LAYOUT PMC-06 .....................................................................................H-8
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM INDEX
Editon: 12/2005 Page 7
Replaces: 05/2005
SUMMARY OF TABLES
TABLE 1-DANGER SIGNS............................................................................................................................. A-8
TABLE 2-PRESCRIPTIVE SIGNS .................................................................................................................... A-8
TABLE 3-TERMS AND DEFINITIONS ............................................................................................................... A-9
TABLE 4-QUALIFICATIONS......................................................................................................................... A-14
TABLE 5-DIMENSIONS AND CONSUMPTION ................................................................................................... B-4
TABLE 6-TABLE OF OUTPUTS MANAGED AS PUMP AND COMPRESSOR THROUGH THE ELECTRICAL OUTPUTS ..... B-4
TABLE 7-STORAGE CONDITIONS ..................................................................................................................C-7
TABLE 8-LIMITS AND TOLERANCES............................................................................................................. E-36
TABLE 9-SECURITY TIMES.......................................................................................................................... E-37
TABLE 10 -OPERATION TIMES ..................................................................................................................... E-37
TABLE 11 -PID FUNCTION CONSTANTS......................................................................................................... E-38
TABLE 12 -REMOTE CONTROL PARAMETERS................................................................................................ E-38
TABLE 13 -PASSWORD ...............................................................................................................................E-39
TABLE 14 -USER PARAMETERS ................................................................................................................... E-39
TABLE 15 -UTILITIY PARAMETERS................................................................................................................ E-39
TABLE 16 -TROUBLESHOOTING .................................................................................................................. F-10
TABLE 17 -TABLE OF ALARMS ..................................................................................................................... F-12
TABLE 18 -DIMENSIONS AND CONSUMPTION PMC-06 ...................................................................................H-3
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Editon: 12/2005 Page A-1
Replaces: 05/2005
A. REGULATIONS AND GENERAL
WARNING NOTES
Regulating Unit PMR-06

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113 Regulating Unit PMR-06
Fax. ++39(0)438.200545
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Editon: 12/2005 Page A-2
Replaces: 05/2005
A.1 READING ASSISTANCE NOTES
Meanings of notes used in this manual:
ATTENTION
Note of particular interest for the safety of the people running and maintaining the regulating unit.
WARNING
Note of particular interest concerning the safety of the regulating unit.
NOTE
A request for the reader’s attention referred to the subsequent paragraph.
Regulating Unit PMR-06