Habegger HIT-TRAC 8E User manual

User Guide
TGT. 25.06.2019 Technical Page 1 of 20
©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Original User Guide
Version: 04
HIT-TRAC 8E
06151_HIT-TRAC 8E v=1-6m/min 1.0kW
06187_BA for HIT-TRAC 8E 1.0kW

User Guide
TGT. 25.06.2019 Technical Page 2 of 20
©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Prüfzertifikat
Wir bestätigen, dass die genannte Maschine geprüft wurde und den Auftragsanforderungen, Spezifikationen, Zeichnungen
sowie gültigen Normen und Vorschriften in jeder Hinsicht entspricht.
Motorseilzugmaschine HIT-TRAC®8mit Elektromotor
Certificat d'inspection
Nous déclarons que le produit faisant l'objet du certificat a été contrôlé et est conforme aux exigences de la commande, aux
spécifications, aux dessins ainsi qu'aux normes et prescriptions en vigueur à tout point de vue.
Machine motorisée de traction par câble HIT-TRAC®8avec moteur électrique
Test certificate
We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order, specifi-
cations, drawings as well as the relevant valid standards and regulations in all respects.
Motor-driven rope pulling machine HIT-TRAC®8with electric motor
Geräte Nr. /N° de la machine / Machine no.:
................................................
Art. Nr./ N° art./ Product. no.:
................................................
Motor-Nr. / N° du moteur / Motor no.:
................................................
Steuerung-Nr / N° du contrôle / control no.:
................................................
Datum/Date/Date:
................................................
Unterschrift/Visa/Visa:
................................................

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Contents
1General specifications ........................................................................................................................................................... 6
1.1 Drive mechanism.......................................................................................................................................................... 6
1.2 Housing cover ............................................................................................................................................................... 6
1.3 Rope.............................................................................................................................................................................. 6
1.4 Operation ..................................................................................................................................................................... 6
1.5 Electrical control system .............................................................................................................................................. 6
1.6 Limit switch................................................................................................................................................................... 7
1.7 Lowering and breaking ................................................................................................................................................. 7
2Assembly and performance .................................................................................................................................................. 8
3Safety instructions................................................................................................................................................................. 9
3.1 Proper use .................................................................................................................................................................... 9
3.2 Safety instructions in this user guide............................................................................................................................ 9
3.3 General safety instructions......................................................................................................................................... 10
3.4 Approved users........................................................................................................................................................... 13
3.5 Warranty and Guarantee ........................................................................................................................................... 13
3.6Actions in case of emergency ..................................................................................................................................... 13
4Technical specifications....................................................................................................................................................... 14
5Operation ............................................................................................................................................................................ 15
5.1 Preparation................................................................................................................................................................. 15
5.2 Insert rope .................................................................................................................................................................. 16
5.3 Pulling and hoisting .................................................................................................................................................... 17
5.4 Lowering ..................................................................................................................................................................... 17
6Faults ................................................................................................................................................................................... 18
7Maintenance ....................................................................................................................................................................... 19
8Replacement parts .............................................................................................................................................................. 19
9Disposal ............................................................................................................................................................................... 20
10 Accessories.......................................................................................................................................................................... 20
10.1 Supporting pipe .......................................................................................................................................................... 20
10.2 Storage boxes ............................................................................................................................................................. 20
10.1 Generators.................................................................................................................................................................. 20

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Warranty and Guarantee
Habegger will grant the user replacement as well as installation and removal of any parts which are rendered unusable due
to material or manufacturing errors.
The warranty period (guarantee period) is 12 months.
Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to one
or more of the following causes:
-improper use of the rope pulling machine;
-improper operation and maintenance of the rope pulling machine;
-failure to comply with the information provided in the user guide regarding operation and maintenance of the rope
pulling machine;
-unauthorised structural changes to the rope pulling machine;
-inadequate monitoring of machine parts which are subject to wear and tear;
-improper repairs being carried out;
-catastrophic events caused by external influences and force majeure;
-utilisation of externally procured replacement parts if these have not been designed and constructed to be fit for
purpose and to meet the required degree of safety.
-It is in your interests to only use replacement parts by HABEGGER.
Preface
You have made a wise decision in opting for the HABEGGER motor-driven rope pulling machine HIT-TRAC 8. Using this new
type of rope pulling machine you can pull, hoist and lower loads. Handling and maintenance are very simple and guarantee
hassle-free and reliable operation when handled correctly.
You may already know how your newly purchased rope pulling machine works.
We at HABEGGER still recommend, however,
that you read the user guide carefully prior to starting up the machine for the first time! It contains all the essential infor-
mation you require about motor-driven rope pulling machines.
Important information in the user guide will help you to:
-Avoid danger
-Reduce repair costs and downtime, and
-to increase the reliability and lifespan of your rope pulling machine.
Always keep a copy of this user guide where the motor-driven rope pulling machine is located and ensure that it is read and
implemented by every person who works with the machine. It should be available to every user in order to avoid handling
errors.
Alongside the user guide and the mandatory regulations for accident prevention in the operator’s country and country of
operation, the recognised industry rules for safe and correct work must be observed.
We wish you every success and hope that you enjoy using your
HABEGGER product.

User Guide
TGT. 25.06.2019 Technical Page 5 of 20
©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
EC declaration of conformity
We,
HABEGGER Maschinenfabrik AG Thun
Mittlere Strasse 66
CH-3600 Thun
hereby declare that the
HIT - TRAC 8E
conforms to the health and safety requirements of the EC Machinery Directives in its conception and design, as well as in the
version placed on the market by us.
In the event of improper use, as well as modifications or changes which are unauthorised by us, this statement loses its valid-
ity.
This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or
are violated.
Applicable EC directives: EC Machinery Directives 2006/42/EG
Applied harmonised standards: DIN EN 14492-1: 2010-06
EN 60204-1: 2006
EN ISO 12100: 2011-01
Location: Thun
Date: 25. June 2019
Technical manager CEO
Thomas Gerber Urs Schneider

User Guide
TGT. 25.06.2019 Technical Page 6 of 20
©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
1General specifications
The motor-driven rope pulling machine HIT-TRAC 8 is designed for pulling, hoisting and lowering loads.
1.1 Drive mechanism
A special HABEGGER steel rope of desired length, which is guided over the relevant guide elements by the driving wheel and
then ejected in an unloaded state, is used as the drive mechanism.
1.2 Housing cover
The removable cover on the driving wheel prevents the entry of foreign objects and protects against accidents resulting from
improper access. There is also an anti-derailment device for the traction rope integrated into the housing cover.
-Always close and lock the housing cover over the driving system before operation.
1.3 Rope
In the factory, the machine is preconfigured to use ropes with diameters of 8.2 mm.
This rope is suitable for all hoisting, pulling and lowering work.
-Only suitable, original HABEGGER ropes should be used.
1.4 Operation
The machine operates on an alternating current of 230 volts using a transformer and a three-phase rotary current motor
1.5 Electrical control system
On / off control system
The control system is located, alongside the transformer, in the control box on the motor.
The input comes from the mains plug via a 5m long supply cable.
Also connected to the control box, via a 3m long control cable, is a pendant station with the control buttons UP/DOWN, the
emergency stop button, and a rotating knob to control the speed.

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
1.6 Limit switch
Hook observation
The limit switch stops the hoisting movement when the hook is pulled against the housing or when the rope shaft is swivelled
forwards (insert rope).
-The limit switch only responds when the motor is rotating in the correct direction (the rotary field of the
power connection).
1.7 Lowering and breaking
You can place the load precisely in the desired position using the control buttons UP/DOWN.
Breaking during lowering takes place using the motor without an energetic recovery system in the mains. When stationary or
powered off, this takes place using the spring-loaded holding brake. As this energy is converted into heat, the output due to
heat in the control box is limited during lowering.
-Heavier loads may only be lowered over short distances.

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
2Assembly and performance
1
2
3
4
5
6
7
8
9
10
11
Rotating knob for rope speed
“Lower” button
“Raise” button
Emergency stop button
Pendant station
Plug
Towing hook
Cover latch
Thrust roller
Rope guide
Guiding pulley

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
3Safety instructions
The HABEGGER motor-driven rope pulling machine HIT-TRAC 8 complies with current technical standards.
To protect against accidents, it is equipped with effective safety devices as required by the recognised
safety standards, guidelines and laws.
But laws, regulations and safety devices do not provide any protection against carelessness and negli-
gence!
Use the motor-driven rope pulling machine only when it is in perfect condition and when taking the user
guide into consideration.
Before working with the motor-driven rope pulling machine you should carefully read and take note of
the following safety instructions.
It is all about your safety!
3.1 Proper use
The motor-driven rope pulling machine HIT-TRAC 8 is designed for pulling, hoisting and lowering loads.
The maximum tensile force is: 8 kN (800 kg)
-The HIT-TRAC is not to be used to transport people under any circumstances.
It is forbidden to carry people in a hanging HIT-TRAC structure.
-Please note the safety instructions on the machine and in this user guide in the interests of your health!
3.2 Safety instructions in this user guide
The following symbols and specifications are used for hazards, instructions and important information:
-Instructions are very important information which must be complied with in order to properly operate the
specified technology.
-Caution! Information regarding danger to the machine,
machine parts and the environment.
-Danger! Information regarding danger to the heath and life of the operator and other persons in the mo-
tor-driven rope pulling machine’s operating area.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
3.3 General safety instructions
Location
-Always ensure that the device is in a fixed and secure location during operation.
-Always stand outside the danger zone of the load to be moved and never within range of the exiting rope.
-Use a motorised winch for longer ropes (longer than approx. 50m).
-You require enough space in which to move. You should therefore ensure that you have a large enough plat-
form.
-Do not use a ladder as a platform.
-If you do not have a suitable platform, deploy pulleys and choose a better location.
-When setting up the machine please ensure that no external hazards can exert influence on the rope pull-
ing machine, the traction rope, the load or the operating personnel during operation (e.g. falling objects,
passing vehicles, overhead power lines, etc.).
Anchorage
The anchorage point must be able to withstand the expected tensile force (possibly test beforehand).
The best anchorage points are:
-fixed objects and structures
-rings which have been cemented in place
-eyelets or poles
Natural anchorage points:
-strong/heavy boulders
-trees
-other suitable objects
Technical anchorage points:
-Habegger field anchor with piles
-rock bolt, concrete anchor
-round timber anchor in the ground
-these anchors are highly dependent on soil conditions.
Secure the machine to the anchoring bolts with sufficiently strong straps or loops.
-The machine must be able to freely position itself in the rope’s pulling direction. Danger of housing break-
ing!
Do not use any damaged ropes or connecting loops.
Rope couplings and safety devices should not be able to detach themselves in the event of a rope being loose.
-If the machine is being used in one location for an extended period of time, check the anchors regularly!

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Traction rope
The reliability of the driving system is dependent on the condition of the traction rope.
Rope construction and inherent stability (crush resistance, impact resistance) must be able to withstand the active loads.
-You should therefore only use ropes provided or approved by HABEGGER.
-The traction rope should not be lubricated.
We will accept no responsibility for any damages and liabilities resulting from the use of ropes which are unsuitable or have
not been approved by us.
The rope diameter must be in accordance with the information on the identification plate.
-Danger of injury! Always close and lock the housing cover over the driving system before operation.
-Wear gloves when handling wire ropes.
-Secure freely suspended loads against twisting so that the rope will not become twisted.
-Damage to the rope: squashed, untwisted, non-circular ropes, bent rope or ropes with kinks or broken
strands should not be used.
-Ropes with protruding strands: remove protruding strands.
-Damage to either end of the rope: If possible, shorten rope.
-Replace the rope when more than 10% of the rope’s nominal diameter is worn out at its thinnest point.
Rope connections, sleeves, compression heads, short splices, etc. should not be fed through the driving system.
When diverting the rope over sharp edges, obstacles, etc., protect the rope using appropriate floor rollers or wooden or
plastic supports.
The rope must be professionally laid, i.e. it must be unwound from the winch so that there are no loops, kinks or twists.
The free end of the traction rope is coloured.
-Danger! Stop the machine as soon as the coloured end reaches the machine during lowering.
-Danger! To relieve the rocker, the unloaded end of the rope should not hang down more than 50 m.

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
Load
The load is attached to the traction hook using the appropriate means of fastening. This prevents the load from slipping or
tipping during operation.
Appropriate means of fastening are, e.g., eyelets, loops, straps, harnesses.
The load’s inherent stability must be guaranteed in order to prevent any slipping or tipping during operation.
Be aware of obstacles which would cause the load to tip or jam.
Refrain from using unchecked loads (e.g. buckets, containers) during the operating stroke or in intermediate positions or
monitor them with a load-weighing device.
Please take possible stress peaks (in static positions) from external influences into consideration during periods of resting
during operation and anchoring work.
Excessive blows to and stresses on the rope pulling machine (e.g. anchoring to machines which have been moved, wind, etc.)
should be prevented by use of a strain release wire.
-Danger! Do not store load, pulleys and ropes in the danger zone!
-Secure freely suspended loads against twisting!
Pulling, hoisting and lowering
Check that you have the correct direction of rotation for hoisting and lowering before commencing operation. If the direction
of rotation is incorrect, consult an electrician to check the direction of rotation of the phases and, if required, to correct them
(check any extension cables which may be present). (See chapter 2).
The careful installation of the rope drive and correct machine assembly are the best guarantee of smooth operation.
Place the rope on the rocker as shown on the information sheet (see chapter 5.2, observing the location of the rope with the
load hook)
Check the length of the rope and the machine’s hoisting abilities by pulling!
Keep an eye on the load when it is moving!
When pulling diagonally upwards, the rope pulling machine can tip over. Shim with wood or avoid diagonal pull using a pul-
ley.
If anything is unclear, request supervision from an assistant, via radio communication if required.
-Always close and secure the housing cover over the driving system using screws before operation. This
way the rope is protected against derailment and no foreign objects can enter.
The free end of the rope must also be able to exit the rope pulling machine unhindered.
-Never allow the hook to touch the housing.
When lowering, ensure that the rope is long enough. Stop at least 2 m before the end of the rope and shim or rehang the
load.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
3.4 Approved users
The motor-driven rope pulling machine may only be operated by specialists and authorised persons. As the oper-
ator of the motor-driven rope pulling machine, ensure that the user guide manual is made available to the user
and ensure that they have read and understood this.
3.5 Warranty and Guarantee
Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to non-
compliance with the following user guide:
3.6 Actions in case of emergency
Check before starting operation if and where you can get mobile phone reception or where there is an available telephone.
Check the availability of a first-aid kit.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
4Technical specifications
Hoisting/lowering tensile force
8 kN
Rope speed:
approx. 1 - 6 m/min
Duty cycle Hoisting
Lowering
30%
30%
Rope path: hoisting/lowering
unlimited/unlimited
Width / length / height dimensions:
394 mm / 509 mm / 295 mm
Effective driving wheel diameter:
160 mm
Dead weight rope pulling machine
32 kg
Gear grease
Liquid grease Microlube GB 0
Traction rope:
Model
Diameter
Length
Breaking load
HABEGGER 4 x 25 FW+FC galvanised
8.2 mm
optional
50 kN
Driving motor:
Model / output
Electric motor
NDS 056-S1-210-1500-RT22-EMB-E
Voltage - nominal current
Standard / protection class
Duty cycle during intermittent operation
Mechanism group (DIN 15 020)
1 x 230 V –3.22 A
VDE 530 / IP 44
Duty cycle = 30%
1 CmDIN 15 020
Current supply, residual- current circuit breaker
Plug
RCCB Typ B
T12 (1xL+N+PE)
Holding brake
Nominal braking torque
Armature voltage
Permanent magnet brake
10 Nm
24 V
Control system version
920-0016
Sound power level LWA
max. 85 dB

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
5Operation
5.1 Preparation
Tensile force
-Estimate using the load to be moved or calculate using a load-weighing device.
-Smaller or larger tensile forces will arise depending on whether the load is simply being pulled or whether it is
being hoisted.
-The tensile force may not be larger than the rope pulling machine’s nominal tensile force (employ rope tension
meter).
For larger forces:
-Reduce the tensile force using pulley blocks. Use the correct anchors and means of fastening (straps) for the
force.
Determine and prepare mounting options for the load
Identify a location where the machine can be anchored and attach the rope pulling machine in the pulling direction using the
correct means of fastening.
-The rope pulling machine must be able to freely position itself in the direction in which the rope is mov-
ing. Danger of housing breaking!
Laying the rope.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
5.2 Insert rope
Insert the rope only once you have carried out all the preparatory works, i.e. you have anchored the rope pulling
machine and attached the load. This means that the rope can be pre-tensioned by hand and placed on the desired
point on the driving wheel without an idle stroke. The rope is placed in the driving wheel as shown in the follow-
ing diagram (also see chapter 2):
1.
Unlock cover and swivel open.
2.
Loop the rope with the load hook at the bottom
3.
Place loop in driving wheel keyways.
4.
Place unloaded rope at the top underneath the thrust roller (lift rocker).
5.
Place load-bearing rope in guiding pulley.
6.
Place load-bearing rope in rope guide
7.
Place unloaded rope in empty rope guide
8.
Gently tighten rope using motor.
9.
Double check rope placement is correct.
10.
Close and lock cover

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
5.3 Pulling and hoisting
-Check that you have the correct direction of rotation for hoisting and lowering before commencing opera-
tion.
-If the direction of rotation is incorrect, consult an electrician to check the direction of rotation of the
phases and, if required, to correct them (check any extension cables which may be present).
-Any extension cables up to 30 m long must have a minimum cross section of 5x2.5 mm2.
-For longer cables, this must be at least 5x4 mm2.
After inserting the rope, start the motor by pushing the button on the pendant station.
Press the “Raise” button. (see chapter 2)
When hoisting, ensure that neither the housing nor the rope are being diverted or tilted by objects or obstacles. The freely
exiting rope should not be impeded.
-Keep an eye on the rope during movement.
-Danger of slipping with small loads!
-When hoisting to over 50 m, the unloaded rope should not be allowed to freely hang down.
As the special design of the motor does not allow for forced ventilation, long-term use should be interpreted as intermittent
operation with a duty cycle of 30%. When driving longer ropes or for slightly longer duty cycles, the temperature of the mo-
tor should never exceed a value of 80°C.
Never allow the hook to touch the housing.
Stopping the driving wheel:
Release button
In emergencies, e.g. in the case of jams:
Press the “Emergency stop” button. (see chapter 2)
5.4 Lowering
Press the “Lower” button. (see chapter 2)
-Danger of falling! Pay attention to end of rope! The unloaded rope should slide into the machine freely
and without kinks. Stop lowering at least 2 m before the end of the rope.
-Danger of burns! The resistor underneath the motor can get very hot during lowering.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
6Faults
Faults
Possible causes
Actions
Motor will not start when button is
pressed
Power cable not plugged in
Extension cable not connected
Extension cable broken
Fuse in the supply has blown
Emergency stop button on pendant
station pressed
Hook touching housing and
Limit switch pressed
Other causes
Insert plug
Connect cable
Replace cable
Clarify cause, secure
Replace
Release button
Press the “Lower” key and the over-
ride button on the control box
Call an electrician, diagram is
in control cabinet
The motor is not moving despite
making noise
Pull on rope is greater than permitted
tensile force
Reduce load or employ pulley block
pulling system
Rope is not moving despite driving
wheel turning
Rope incorrectly inserted
Too small or too thin rope
inserted
Rope severely worn out
Driving wheel or rope too heavily
greased
Groove in driving wheel heavily
soiled
No load on rope
Insert rope according to diagram
Insert correct rope
Insert new rope
Clean
Clean
Load rope

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
7Maintenance
The following checks and maintenance work should be carried out:
Task
At the start of
operation
As required
Comments
General visual checks:
- driving system
- housing
- Anchor bolts, anchoring straps
X
Screw check
X
after first use or
overhauls
Clean driving wheel
X
Direction of rotation for electric
motor
X
X
UP button =
Rotation of driving wheel in
anticlockwise direction
Sprocket re-lubrication
X
Gear grease
Rope: Visual checks
- compression sleeve
- eye hooks with fastenings
X
Checking for deformities,
damage, tears
or broken wires
Rope: Cleaning
X
Rope: Diameter check
X
for worn out ropes,
when rope diameter < 7.4 mm,
change the rope!
The machine, the rope and the accessories must be checked at least every 2 years (see sticker
on machine) by a qualified professional. This ensures that all parts are checked for deformities,
wear and tear, and cracks. The results of these checks should be entered into the test book.
The checks should be arranged by the operator.
Additionally, local regulations, as well as additional checks at short intervals in case of severe
operating conditions, must be implemented by a qualified professional.
8Replacement parts
Replacement parts are provided on a separate list. This can be requested from HABEGGER.

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©Copyright by Habegger Maschinenfabrik AG Version 04 / 25.06.2019
9Disposal
Please refer to country-specific regulations for disposal.
Empty all oil from your HIT-TRAC.
Dispose of even the smallest quantity of oil professionally, i.e. take it to the relevant location.
When dismantling the machine, separate the different types of material as much as possible in order to facilitate recycling:
Store and recycle metals and plastics separately.
Consider the fact that protecting the environment and recycling materials helps us all.
10 Accessories
10.1 Supporting pipe
Using the supporting pipe, the rope can be effortlessly wound onto and unwound
from the winch.
1. Remove crank handle
2. Slide winch onto hub and
secure using star grip.
3. Place rope under rope guide.
4. Unwind rope.
5. To wind the rope, clamp the crank handle to the winch.
-For ropes longer than 50 m, we recommend using a winch drive in order to avoid faults or accidents
caused by the loose end of the rope lying around.
10.2 Storage boxes
A storage box can be used to store and transport the motor-driven rope pulling machine and
the rope.
10.1 Generators
To use the HIT-TRAC with a generator, an electrical output of at least 1 to 1.5 times the mo-
tor power must be generated.
HABEGGER will gladly support you in evaluating the generator.
HABEGGER Maschinenfabrik AG
Mittlere Strasse 66
CH-3600 Thun, Switzerland
Phone +41 (0)33 225 44 44
Fax +41 (0)33 225 44 40
Email [email protected]
Website www.habegger-hit.ch
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