HAEMMERLIN MAXIAL PREMIUM User manual

1
TECHNICAL INSTRUCTIONS FOR USE
MAXIAL
PREMIUM
EXCELLIUM
EXPERT
Haemmerlin - CDH Group
28, rue de Steinbourg - BP 30045 - 67701 SAVERNE CEDEX - FRANCE
Tel. + 33 (0)3 88 01 85 00 - Fax + 33 (0)3 88 71 18 01
[e-mail] –www.haemmerlin.com
Material conform
to the guidelines
412700000
Index D of 05/02/2021

2
INDEX
MAXIAL PREMIUM 175 basic composition ................................................................................ 3
MAXIAL EXCELLIUM 200 basic composition..... ....................................................................... 4
MAXIAL EXPERT 250 basic composition .................................................................................. 5
Sample EC Declaration of Conformity ....................................................................................... 6
Guarantee conditions ................................................................................................................. 7
List of all components ................................................................................................................. 8-9
Technical specifications .............................................................................................................. 10
General characteristics ............................................................................................................... 11-12
Precautions to be taken during installation ................................................................................. 12-13
Safety markings .......................................................................................................................... 14
Installation and safety instructions .............................................................................................. 15-20
Installation of electric winches:
- Winch 175 CA for Maxial Premium ........................................................................................ 21-23
- Winch 200/250 ABM-VF for Maxial Excellium / Expert .......................................................... 24-26
Installation of the upper limit switch on the ladder ...................................................................... 27
Installation of the guide hooks for the upper limit switch electrical cable .................................... 28-29
Installation of the lifting cable ...................................................................................................... 30-32
Installation and use of accessories:
- Roofer platform ....................................................................................................................... 33
- Universal platform .................................................................................................................. 34
- Double tipping bin .................................................................................................................. 35-40
- Tipping skip ............................................................................................................................ 41-43
- Horizontal/vertical sheet carrier .............................................................................................. 44
- Renovation platform ................................................................................................................ 45-49
Inclined shoring ........................................................................................................................... 50
Examples of inclined installations of the hoist on the façade of a building .................................. 52
Installation and use of shoring accessories:
- Base ladder prop 2 to 3m ....................................................................................................... 52-53
- Extension prop 2m .................................................................................................................. 53
- Bumper prop 1.5 to 2.5m ........................................................................................................ 54-55
- Pair of headboard props ......................................................................................................... 56
- Complete trestle with fixing clamps ........................................................................................ 57
Vertical anchoring ........................................................................................................................ 58
Examples of vertical installations of the hoist on the façade of a building ................................... 59
Installation and use of accessories for anchoring against a building:
- Enclosure clamp ...................................................................................................................... 60-61
- Balcony clamp ......................................................................................................................... 62-63
- Mooring cylinder ...................................................................................................................... 64-66
Vertical installation against the façade of a building using clamps .............................................. 67-68
Examples of vertical installations of the material hoist against scaffolding .................................. 69
Installation and use of accessories for anchoring against scaffolding:
- Tube, couplers and VE fixing clamps ....................................................................................... 69-71
Vertical mounting against scaffolding using VE fixing clamps ...................................................... 72-73
Dismantling the hoist ..................................................................................................................... 74-75
Regulations and safety instructions ............................................................................................... 76-79
Maintenance .................................................................................................................................. 79-81
Repairing Maxial electric winches ................................................................................................. 82-83
Electrical diagram of 175CA winch for Maxial Premium ............................................................... 84
Electrical diagram of 200/250 ABM/VF winches for Maxial Excellium and Maxial Expert ............ 85-86
Guarantee form and/or after sales service .................................................................................... 87

3
Basic composition MAXIAL PREMIUM 175
Rep.
Item code
Name
Qty
1
312390101
Base ladder 2m PS with quick bolts
1
2
312261901
Extension ladder 2m PS with quick bolts
3
3
312262201
Extension ladder 1m PS with quick bolts
1
4
312762401
Pre-angled knee joint from 30 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312793601
Roofer platform with 2 side panels
1
8
312370401
Winch 175 CA Cable Ø5 leng. 42m with remote control
1
9
312390601
Detachable upper limit switch 24V (20m cable)
1

4
Basic composition MAXIAL EXCELLIUM 200
Rep.
Item code
Name
Qty
1
312390101
Base ladder 2m PS with quick bolts
1
2
312261901
Extension ladder 2m PS with quick bolts
3
3
312262201
Extension ladder 1m PS with quick bolts
1
4
312762401
Pre-angled knee joint from 30 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312800001
Winch 200 ABM-VF -Cable Ø6 leng. 45m
1
8
216007000
Lifting cable Ø6 length 45m AB
1
9
312690501
Detachable remote control 24V (6m cable)
1
10
312390601
Detachable upper limit switch 24V (20m cable)
1
11
312793601
Roofer platform
1

5
MAXIAL EXPERT 250 basic composition
Rep.
Item code
Name
Qty
1
312762001
Base ladder 2m PR with quick bolts
1
2
312761901
Extension ladder 2m PR with quick bolts
3
3
312762201
Extendible ladder 1m PR with quick bolts
1
4
312762501
Double ply knee joint from 0 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312800001
Winch 200 ABM-VF - Cable Ø6 leng. 45m
1
8
216007000
Lifting cable Ø6 length 45m AB
1
9
312690501
Detachable remote control 24V (6m cable)
1
10
312390601
Detachable upper limit switch 24V (20m cable)
1
11
312694601
Universal platform
1