HAEMMERLIN MAXIAL PREMIUM User manual

1
TECHNICAL INSTRUCTIONS FOR USE
MAXIAL
PREMIUM
EXCELLIUM
EXPERT
Haemmerlin - CDH Group
28, rue de Steinbourg - BP 30045 - 67701 SAVERNE CEDEX - FRANCE
Tel. + 33 (0)3 88 01 85 00 - Fax + 33 (0)3 88 71 18 01
[e-mail] –www.haemmerlin.com
Material conform
to the guidelines
412700000
Index D of 05/02/2021

2
INDEX
MAXIAL PREMIUM 175 basic composition ................................................................................ 3
MAXIAL EXCELLIUM 200 basic composition..... ....................................................................... 4
MAXIAL EXPERT 250 basic composition .................................................................................. 5
Sample EC Declaration of Conformity ....................................................................................... 6
Guarantee conditions ................................................................................................................. 7
List of all components ................................................................................................................. 8-9
Technical specifications .............................................................................................................. 10
General characteristics ............................................................................................................... 11-12
Precautions to be taken during installation ................................................................................. 12-13
Safety markings .......................................................................................................................... 14
Installation and safety instructions .............................................................................................. 15-20
Installation of electric winches:
- Winch 175 CA for Maxial Premium ........................................................................................ 21-23
- Winch 200/250 ABM-VF for Maxial Excellium / Expert .......................................................... 24-26
Installation of the upper limit switch on the ladder ...................................................................... 27
Installation of the guide hooks for the upper limit switch electrical cable .................................... 28-29
Installation of the lifting cable ...................................................................................................... 30-32
Installation and use of accessories:
- Roofer platform ....................................................................................................................... 33
- Universal platform .................................................................................................................. 34
- Double tipping bin .................................................................................................................. 35-40
- Tipping skip ............................................................................................................................ 41-43
- Horizontal/vertical sheet carrier .............................................................................................. 44
- Renovation platform ................................................................................................................ 45-49
Inclined shoring ........................................................................................................................... 50
Examples of inclined installations of the hoist on the façade of a building .................................. 52
Installation and use of shoring accessories:
- Base ladder prop 2 to 3m ....................................................................................................... 52-53
- Extension prop 2m .................................................................................................................. 53
- Bumper prop 1.5 to 2.5m ........................................................................................................ 54-55
- Pair of headboard props ......................................................................................................... 56
- Complete trestle with fixing clamps ........................................................................................ 57
Vertical anchoring ........................................................................................................................ 58
Examples of vertical installations of the hoist on the façade of a building ................................... 59
Installation and use of accessories for anchoring against a building:
- Enclosure clamp ...................................................................................................................... 60-61
- Balcony clamp ......................................................................................................................... 62-63
- Mooring cylinder ...................................................................................................................... 64-66
Vertical installation against the façade of a building using clamps .............................................. 67-68
Examples of vertical installations of the material hoist against scaffolding .................................. 69
Installation and use of accessories for anchoring against scaffolding:
- Tube, couplers and VE fixing clamps ....................................................................................... 69-71
Vertical mounting against scaffolding using VE fixing clamps ...................................................... 72-73
Dismantling the hoist ..................................................................................................................... 74-75
Regulations and safety instructions ............................................................................................... 76-79
Maintenance .................................................................................................................................. 79-81
Repairing Maxial electric winches ................................................................................................. 82-83
Electrical diagram of 175CA winch for Maxial Premium ............................................................... 84
Electrical diagram of 200/250 ABM/VF winches for Maxial Excellium and Maxial Expert ............ 85-86
Guarantee form and/or after sales service .................................................................................... 87

3
Basic composition MAXIAL PREMIUM 175
Rep.
Item code
Name
Qty
1
312390101
Base ladder 2m PS with quick bolts
1
2
312261901
Extension ladder 2m PS with quick bolts
3
3
312262201
Extension ladder 1m PS with quick bolts
1
4
312762401
Pre-angled knee joint from 30 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312793601
Roofer platform with 2 side panels
1
8
312370401
Winch 175 CA Cable Ø5 leng. 42m with remote control
1
9
312390601
Detachable upper limit switch 24V (20m cable)
1

4
Basic composition MAXIAL EXCELLIUM 200
Rep.
Item code
Name
Qty
1
312390101
Base ladder 2m PS with quick bolts
1
2
312261901
Extension ladder 2m PS with quick bolts
3
3
312262201
Extension ladder 1m PS with quick bolts
1
4
312762401
Pre-angled knee joint from 30 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312800001
Winch 200 ABM-VF -Cable Ø6 leng. 45m
1
8
216007000
Lifting cable Ø6 length 45m AB
1
9
312690501
Detachable remote control 24V (6m cable)
1
10
312390601
Detachable upper limit switch 24V (20m cable)
1
11
312793601
Roofer platform
1

5
MAXIAL EXPERT 250 basic composition
Rep.
Item code
Name
Qty
1
312762001
Base ladder 2m PR with quick bolts
1
2
312761901
Extension ladder 2m PR with quick bolts
3
3
312762201
Extendible ladder 1m PR with quick bolts
1
4
312762501
Double ply knee joint from 0 to 60° (1.20m)
1
5
312772601
Headboard (0.30m)
1
6
312793401
Standard trolley
1
7
312800001
Winch 200 ABM-VF - Cable Ø6 leng. 45m
1
8
216007000
Lifting cable Ø6 length 45m AB
1
9
312690501
Detachable remote control 24V (6m cable)
1
10
312390601
Detachable upper limit switch 24V (20m cable)
1
11
312694601
Universal platform
1

6
SAMPLE EC DECLARATION OF CONFORMITY
The manufacturer, Haemmerlin CDH Group
28, rue de Steinbourg - BP30045 - 67701 SAVERNE,
declares that the machine below:
HOIST
CASTOR STEEL
MAXIAL COMPACT
MAXIAL PREMIUM
MAXIAL EXCELLIUM
MAXIAL EXPERT
Serial number: ………………………… ...
complies with the provisions of the European Machinery Directive 2006/42/EC
and the national legislation implementing it.
It must be used in compliance with all the technical instructions for assembly,
operating and maintenance manual enclosed with the machine.
Signed in Saverne, on ................
Name: Christian Pitisi
Title: Head of Establishment - Industrial Director
Signature:
Contact person for technical documentation:
Consultancy agency

7
GUARANTEE CONDITIONS
The guarantee period for the hoists and their components is 1 year from the date of delivery of the machine
to the user, the date of the invoice being the proof.
The validity of this guarantee is directly linked to the way in which the hoist is used, according to the
instructions for use and maintenance contained in the assembly, operating and maintenance manual.
We advise the user to take care of the maintenance of the mechanical components of the hoist
Similarly, the user is warned that the electrical parts are excluded from this guarantee, except for
components that have obvious manufacturing defects.
Replacement of parts is only allowed with the prior approval of Haemmerlin.
In the case of defective or faulty parts, Haemmerlin undertakes to supply replacement parts free of charge
for the duration of the guarantee period.
This guarantee does not cover:
-normal wear and tear
-damage caused by misuse or improper handling by the user or a third party
-damage caused by transport or handling
-improper maintenance by the user or a third party
-use of an unsuitable lubricant or grease by the user or a third party
-the discovery of an unauthorised intervention on components
-arbitrary dismantling of the machine or its parts
-repairs carried out by unqualified personnel
-use of non-original-brand spare parts by the user or a third party
-shocks, falls, fires, floods, and/or other accidental events, even of a geological or atmospheric
nature,
Haemmerlin reserves the right to modify the hoists and the contents of the technical
manuals at any time with no obligation to update the previous hoists and manuals.
For all guarantee claims, the user must provide a dated proof of purchase, delivery note or invoice, and the
completed guarantee / service form.
This guarantee / service form is on the last page of this manual.
Without proof of purchase and a guarantee / service form, Haemmerlin will not be able to apply the
guarantee.
The information that you provide on this guarantee / service form is required for Haemmerlin to understand
your problem and make an accurate diagnosis.
In the case of a telephone call, the user must provide the Haemmerlin contact person with all of the
information requested on the guarantee / service form.
If the problem cannot be diagnosed and/or solved over the telephone, the hoist must be returned to
Haemmerlin at the following address:
Haemmerlin - CDH Group
28, rue de Steinbourg - BP 30045 - 67701 SAVERNE CEDEX - FRANCE
ATELIER F1 / Levage
Haemmerlin will not bear any costs resulting directly or indirectly from the immobilisation
of the hoist

8
LIST OF ALL COMPONENTS OF THE HOIST
Name
Item code
Weight
(kg)
Base ladder 2m PS with quick bolts
312390101
11.5
Extension ladder 2m PS with quick bolts
312261901
9.9
Extension ladder 1m PS with quick bolts
312262201
5.6
Extension ladder 0.5m PS with quick bolts
312262101
4
Base ladder 2m PR with quick bolts
312762001
13.15
Extension ladder 2m PR with quick bolts
312761901
11.1
Extendible ladder 1m PR with quick bolts
312762201
6.3
Extension ladder 0.5m PR with quick bolts
312762101
4.2
Pre-angled knee joint from 30 to 60° (1.20m)
312762401
11.8
Double ply knee joint from 0 to 60° (1.20m)
312762501
15.18
Headboard (0.30m)
312772601
6.7
Quick bolt
312691701
0.2
Standard trolley
312793401
15.97
Roofer platform
312793601
27.16
Front panel
312793701
4.5
Universal platform
312694601
29
Renovation platform
312795501
39.7
Horizontal and vertical sheet carrier
312795601
21.7
Double tipping bin
312392401
48.6
Tipping skip
312392501
25.4
Winch 175 CA - Cable Ø5 leng. 42m + Remote control (3m cable)
312370401
45
Winch 200/250 ABM-VF - Cable Ø6 leng. 45m
312800001
76.3
Detachable upper limit switch 24V (20m cable)
312390601
2
Complete remote control 24V (6m cable)
312690501
2
Trestle with fixing clamps
312767601
4.7
Base ladder prop 2 to 3m
312268001
11
Extension prop 2m
312268101
3
Pair of headboard props adjustable from 1.1 to 2m
312797801
11
Bumper prop adjustable from 1.5 to 2.5m
312697901
7.5
Enclosure clamp
312668001
10
Balcony clamp
312668101
11
Mooring cylinder from 0.70 to 1m
312072101
6
Mooring cylinder from 1m to 1.70m
312072201
7.8
Scaffolding tube Ø49 length 2m
312072601
7.7
Orthogonal coupler
312072401
1.3
Hinged coupler
312072301
1.5
Fixing clamp
312073001
0.5
VE fixing clamp
312073101
0.7
Electrical extension cord for power supply 15m
312790701
4.5
Remote control electrical extension cord 5m
319120001
2.4
Remote control electrical extension cord 15m
312790601
3.4

9
The components of the hoist that weigh more than 25kg must be handled by at least two
people.
Prolongateur électrique de télécommande 25m 319121001 4,4
Prolongateur électrique de fin de course haut 20m 312072501 3,4
Câble de levage D6 longueur 45mAB 312799701 6,2
Câble de levage D6 longueur 62mAB 312799801 8,6
Câble de levage D6 longueur 82mAB 312799901 11,3
Lot de 3 crochet de guidage du câble électrique de FDC haut 312703001 0,07

10
TECHNICAL SPECIFICATIONS
This equipment is a category III construction site hoist designed and built in accordance with the European
regulations currently in force, and more particularly the amended Machinery Directive 2006/42/EC. This
hoist is not designed to be used in ATEX or explosive areas.
This machine is listed in the decree of 1 March 2004. It must be checked in accordance with the regulations
when it is first put into service. The same applies in the case of major alterations or repairs. This verification
must include:
-The suitability test: The “suitability test for a hoist" refers the test which consists of verifying that the
hoist is suitable for the work which the user intends to carry out and for the risks to which the
workers are exposed, and that the operations planned are compatible with the conditions of use of
the hoist as defined by the manufacturer.
-The assembly and installation test: The “assembly and installation test for a hoist" refers to the test
to ensure that the hoist is assembled and installed safely in accordance with the manufacturer's
instructions.
-The static test: The static tests must be carried out with a coefficient of 125% of the
maximum useful load (MUL).
-The Dynamic test: The dynamic tests must be carried out with a coefficient of 110% of the
maximum useful load (MUL).
As hoists are subject to frequent movement, they are exempt from the obligation to renew the tests after
each dismantling and reassembly, provided that they are verified and approved every 6 months. These
provisions are derived from regulations aimed at the heads of user establishments. This biannual
verification must include:
-The suitability test,
-The assembly and installation test,
-The state of conservation test: The “state of conservation test for the hoist" means the test to check
the good state of conservation of the components of the hoist during the whole period of its
installation.
-The static test,
-The dynamic test,
The maintenance logbook must be kept up to date by the head of the establishment, according to article
R233-12 of the French labour code, in order to ensure that the maintenance operations required for
operating the hoist are performed in conditions that preserve the safety and health of workers.
All the reports of interventions must be recorded in this maintenance book to contribute to the essential
maintenance and the proper management of the hoist until its disposal.
The head of the establishment is responsible for the application of the user regulations in force.
Before using this hoist, it is essential, for the safety of the equipment and its efficiency, to read over this
technical manual and to follow all its instructions. This technical manual must be kept with the machine and
be available to the operators for the entire lifespan of the hoist. Additional copies can be supplied on
request.
HAEMMERLIN accepts no liability for any consequences arising from the use or installation of the lift that is
not provided for in these operating instructions; as well as the consequences of disassembly, modifications
or replacement of parts or components from other sources without written agreement.
At the time of purchase, the purchaser must ensure the integrity of the structure.