Haemonetics ACP 215 User manual

HAEMONETICS CORPORATION
400 Wood Road, Braintree, MA
02184, USA
0123
Service Manual
SM-ACP215-01-EN(AB)
January 2016

2
P/N SM-ACP215-01-EN, Manual revision: AB Haemonetics®ACP®215 Service Manual
Publication Information
Copyright
Notice
© 2003, 2012, 2016 Haemonetics Corporation. All rights reserved.
The contents of this manual are the property of the Haemonetics Corporation.
Any information or descriptions contained in this manual may not be
reproduced and released to any of the general public, or used in conjunction
with any professional instruction without written consent of Haemonetics
Corporation, USA.
Confidential /
Proprietary
Notices
Use of any portion(s) of this document to copy, translate, disassemble or
decompile, or create or attempt to create by reverse engineering or otherwise
the source code from the object code of Haemonetics products is expressly
prohibited.
Disclaimer This manual is intended as a guide to provide the operator with necessary
instructions on the proper use and maintenance of certain Haemonetics
Corporation products. This manual should be used in conjunction with
instruction and training supplied by qualified Haemonetics personnel.
Any failure to follow the instructions as described could result in impaired
product function, injury to the operator or others, or void applicable product
warranties. Haemonetics accepts no responsibility for liability resulting from
improper use or maintenance of its products.
Utilization of Haemonetics products may require the operator to handle and
dispose of blood-contaminated material. Operators must fully understand and
implement all regulations governing the safe handling of blood products and
waste, including the policies and procedures of their facility.
Handling and use of any blood products collected or stored using Haemonetics
equipment are subject to the decisions of the attending physician or other
qualified medical personnel. Haemonetics makes no warranty with respect to
such blood products.
The screenshots appearing in this guide are provided for illustrative purposes
only. All organization, donor/patient, and user names in this manual are
fictitious. Any similarity to the name of an organization or person is
unintentional. Patient diagnosis is the sole responsibility of the attending
physician or other qualified medical personnel.

3
Haemonetics®ACP®215 Service Manual P/N SM-ACP215-01-EN, Manual revision: AB
Document
Updates
The document is furnished for information use only, is subject to change
without notice and should not be construed as a commitment by Haemonetics
Corporation. Haemonetics Corporation assumes no responsibility or liability for
any errors or inaccuracies that may appear in the informational content
contained in this material. For the purpose of clarity, Haemonetics Corporation
considers only the most recent version of this document to be valid.
Trademarks and
Patents
Haemonetics, THE Blood Management Company and ACP are trademarks or
registered trademarks of Haemonetics Corporation in the United States and/or
other countries.
Rex Durometer, Checkline Durometer, Pro-Tech, Dispatch, and CitriGuard II
are trademarks or registered trademarks of their respective owners.
Other product names in this document may be trademarks of their respective
proprietors and they are used for identification purposes only.
Reader
Comments
Any comments or suggestions regarding this publication are welcomed and
should be forwarded to the attention of:
Haemonetics Software Solutions
Corporate headquarters International headquarters
Haemonetics Corporation Haemonetics S.A.
400 Wood Road Rue des Fléchères 6
Braintree, MA 02184 Signy Centre
U.S.A. P.O. Box 262
Tel.: [phone] Signy-Centre, Switzerland
Fax: [phone] Tel.: [phone]
Fax: [phone]
RxOnly Caution: USA Federal Law restricts the sale, distribution, or use of this device
to, by, or on the order of a licensed healthcare practitioner.
Haemonetics
Worldwide
For a list of worldwide office locations and contact information, visit
www.haemonetics.com/officelocations.

4
P/N SM-ACP215-01-EN, Manual revision: AB Haemonetics®ACP®215 Service Manual
Symbols Found
In This
Document
The terms Note, Caution and Warning are used in this manual with the
following symbols to notify the operator of important and/or critical information.
Note: provides useful information regarding a procedure or operating
technique when using Haemonetics material.
Caution: advises the operator against initiating an action or creating a
situation that could result in damage to equipment, or impair the quality of the
blood products; personal injury is unlikely.
Warning: advises the operator against initiating an action or creating a
situation that could result in serious personal injury to the donor, the
operator, or the blood product recipient.

Haemonetics®ACP®215 Service Manual P/N SM-ACP215-01-EN, Manual revision: AB
Table of
Contents
Publication Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Copyright Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Confidential / Proprietary Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Document Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trademarks and Patents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Reader Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
RxOnly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Haemonetics Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Symbols Found In This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction 11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Who Should Read This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
What is the Purpose of This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Additional Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Equipment Description 15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions (approximate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Standard Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Symbols Found on the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Disposable Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Elements of the Glycerolization Disposable Set . . . . . . . . . . . . . . . . . . . 19
Elements of the Deglycerol-ization Disposable Kit . . . . . . . . . . . . . . . . . 20
Biohazard Waste Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hardware Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Air Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pinch Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fluid Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Line Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6
P/N SM-ACP215-01-EN, Manual revision: AB Haemonetics®ACP®215 Service Manual
Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
CPU PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Add Valve PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Top Deck Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Centrifuge Distribution PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Centrifuge Motor Controller PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Entry Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
DPM/SPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Air Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Principles of Operation 39
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
System Start-up Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
RAM Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
CPU Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Screen Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
System Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Centrifuge Cover Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Utilities Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Preventive Maintenance and Installation 59
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Preventive Maintenance Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Ensure Initial Operational Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Record the Program Revision Level . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Cleaning Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Line Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Membrane Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Air Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
SPM and DPM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Outside of Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Equipment Integrity Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Electrical Connections Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Pneumatic Connections Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Hardware Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

7
Haemonetics®ACP®215 Service Manual P/N SM-ACP215-01-EN, Manual revision: AB
Consumables Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Printer Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Installing the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Loading Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Printer Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Printer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Diagnostic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Functional/Pump/Shaker Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Rotor Durometer
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Valves Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
DPM and SPM Sensor Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Keyboard Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Centrifuge Cover and Lock Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Centrifuge Speed, Noise and Bowl Vibration Test . . . . . . . . . . . . . . . . . .98
Fluid Sensor Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Line Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Air Detector Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Leakage Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Ground Continuity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Service Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Calibration and Configuration 105
Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Pneumatic System Pressure Calibration. . . . . . . . . . . . . . . . . . . . . . . . 106
Line Sensor Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
A/D Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Market Configuration Procedure – International/North America. . . . . . . . . 110
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Procedure # . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Clock and Date Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Disassembly 127
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Static Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Rear Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Rear Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

8
P/N SM-ACP215-01-EN, Manual revision: AB Haemonetics®ACP®215 Service Manual
Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Cover Stops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Front Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Bag Hanger Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Tubing Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Centrifuge Distribution PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
ADD Valve PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
CPU PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Main Program Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Driver PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
Top Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Top Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Air Detectors, Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Line Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
Top Deck Distribution PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Pinch Valves (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Pinch Valves (top) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
Air Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Pinch Valve Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Solution and Blood Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Pump Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
SPM/DPM Detector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
Centrifuge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Cover Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
Cover Knob Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Fluid Detector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Top Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Membrane Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Display Distribution PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Vacuum Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Membrane Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Power Entry Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Line Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Power Entry Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Power Supply Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Centrifuge Motor Controller PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Drain Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Drain Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Shaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149

9
Haemonetics®ACP®215 Service Manual P/N SM-ACP215-01-EN, Manual revision: AB
Troubleshooting 151
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
CPU Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Repair Parts List 173
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
RoHS Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
Identification of RoHS Circuit Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Identification of RoHS Compliant Devices. . . . . . . . . . . . . . . . . . . . . . . 175
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
System Schematics 181
System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
Family Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
Pneumatic Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Line Sensor Fixture Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185

Haemonetics®ACP-215®Service Manual P/N: SM-ACP215-01-EN(AB)
Chapter 1
Introduction
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Who Should Read This Manual?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
What is the Purpose of This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . .12
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Additional Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

12 Introduction
P/N: SM-ACP215-01-EN(AB) Haemonetics®ACP-215®Service Manual
General
Who Should
Read This
Manual?
This manual is intended for use by Haemonetics trained service engineers who
perform installation, service, and maintenance activities on the ACP 215
device.
What is the
Purpose of This
Manual?
This service manual provides detailed information about the installation and
maintenance of the ACP 215 Automated Blood Glycerolization and
Deglycerolization System.
The manual contains nine chapters:
Chapter 1, Introduction: Describes the organization and function of this
service manual and provides contact information.
Chapter 2, Equipment Description: Describes and illustrates the hardware
used in the ACP 215 Automated Blood Glycerolization and Deglycerolization
system.
Chapter 3, Principles of Operation: Describes the built-in test sequences,
messages, sequence of operations, and built-in utilities.
Chapter 4, Preventive Maintenance and Installation: Describes preventive
maintenance and installation procedures.
Chapter 5, Calibration and Configuration: Describes calibration and
configuration procedures.
Chapter 6, Disassembly: Explains how to remove components for repair or
replacement.
Chapter 7, Troubleshooting: Describes each of the CPU and safety-system
generated error messages and describes detailed troubleshooting steps to
resolve the problems.
Chapter 8, Repair Parts List: Provides part numbers for ordering replacement
parts.
Chapter 9, System Schematics: Provides a limited number of schematics,
and provides a family tree of the device.
Use this manual in conjunction with information provided in the Haemonetics
ACP 215 operation manual and protocol manuals.

Introduction 13
Haemonetics®ACP-215®Service Manual P/N: SM-ACP215-01-EN(AB)
System Overview
The ACP 215 device is an automated cell processor. The device has two
pumps controlling the flow of fluids to the spinning centrifuge and the shaker.
The device also has a thermal printer for the printing of reports at the end of the
procedures.
Figure 1, ACP 215 device

14 Introduction
P/N: SM-ACP215-01-EN(AB) Haemonetics®ACP-215®Service Manual
Additional Support
Many factors affect the performance of ACP 215 device, including the
functional integrity of the instrument, the consistency of the disposable set, and
the quality of the blood from the donor or freezer.
When the device is properly calibrated and maintained, the instrument is very
reliable and predictable and is designed to withstand substantial abuse. There
may be times, however, when a component may fail prematurely, or due to
age, or when damage may occur during transportation or as the result of fluid
contamination.
Haemonetics has made an attempt to predict all possible service scenarios in
designing this manual. There will certainly be situations that were not
predicted, and in such cases Haemonetics Product Support can be relied upon
to provide outstanding service support.
In the United States, product support and field service can be contacted
through the Haemonetics Customer Care Center at 1-800-537-2802.
Outside the U.S. contact the appropriate Haemonetics office. See
“Haemonetics Worldwide” on page 3.

Haemonetics®ACP-215®Service Manual P/N: SM-ACP215-01-EN(AB)
Chapter 2
Equipment Description
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Dimensions (approximate). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Standard Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Symbols Found on the Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Disposable Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Elements of the Glycerolization Disposable Set . . . . . . . . . . . . . . . . . . .19
Elements of the Deglycerol-ization Disposable Kit . . . . . . . . . . . . . . . . .20
Biohazard Waste Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Hardware Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Air Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Pinch Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Fluid Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Line Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Shaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
CPU PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Add Valve PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Top Deck Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Centrifuge Distribution PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Centrifuge Motor Controller PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Entry Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
DPM/SPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Air Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

16 Equipment Description
P/N: SM-ACP215-01-EN(AB) Haemonetics®ACP-215®Service Manual
General
The purpose of this chapter is to describe both the principles of operation and
the internal and external components of the Haemonetics ACP 215 device. For
detailed information on the use of the instrument and installation of the
disposable, refer to your device’s Owner’s Operating and Maintenance
Manual.
The ACP 215 device is a combination of four subsystems:
A disposable set
Two electro-mechanical devices
A printer
The four subsystems are integrated to perform the required function. The
processing of all fluids occurs within the disposable, the instrument controls the
movement of the shaker and the flow of fluid to and from the disposable bag.
The printer allows for a printed record of the procedure.

Equipment Description 17
Haemonetics®ACP-215®Service Manual P/N: SM-ACP215-01-EN(AB)
Specifications
Dimensions
(approximate)
The approximate weight and dimensions for the device are:
Power
Requirements
The power is supplied to the device from an external AC source. The electrical
specifications for operating the device are:
Electrical Voltage: 110 VAC ± 10%. 230 VAC ± 10%
Outlet must be properly grounded.
Operating frequency: 50 – 60 Hz.
Current: 5.0 Amperes Max. at 110VAC
2.5 Amperes Max. at 230 VAC
Standard
Requirements
The device will meet the following standards:
IEC 601-1, IEC 601-1-2, IEC 601-1-4
ASTM D5276 Drop test for loaded containers.
ASTM D-999 Vibration testing for shipping containers.
Characteristics Values
In Operation Closed
Height 26.5 inches (67.5 cm) 17.0 inches (43.0 cm)
Width 21.5 inches (55.0 cm) 21.5 inches (55.0 cm)
Depth 21.5 inches (55.0 cm) 12.0 inches (30.5 cm)
Weight Approximately 56.0 lbs. (25.0 kg)

18 Equipment Description
P/N: SM-ACP215-01-EN(AB) Haemonetics®ACP-215®Service Manual
Environmental
Conditions
The device will operate in the following conditions:
Symbols Found
on the Device
The following symbols may be found on the device or device packaging:
Alternating current
Indicates on the rating plate that the device is suitable for alter-
nating current only.
Protection against ingress of vertically dripping water
Indicates that the enclosure of the device is designed to be drip
proof, providing a higher than ordinary level of protection from
drips, leaks and spills.
The following symbols are found on the power switch located on the side of the
device:
Power OFF
Power ON
Conditions Values
Operating temperature +18° C to 35° C
Operating humidity level 95% relative humidity, non-condensing
Storage Temperature 5° C to +45° C, non-condensing
environment
~
IPX1

Equipment Description 19
Haemonetics®ACP-215®Service Manual P/N: SM-ACP215-01-EN(AB)
Disposable Sets
Elements of the
Glycerolization
Disposable Set
Figure 2, LN225 Glycerolization disposable set
The glycerolization disposable set contains the following elements:
Glycerol solution line: The glycerol solution line contains a spike which
is used to connect the glycerol solution bottle to the disposable set and a
ratchet clamp.
Pump tubing: The blood pump tubing sections contain two blue pump
stops which will secure the pump tubing during pump loading and
operation.
Bacteria barrier filter: A 0.2 µm is integrated on the set, downstream of
the solution pump. This filter acts as a barrier to prevent potential
contaminants from passing into the system after spiking or connecting any
of the solution bags.
Note: The bacteria barrier filter allows the attachment of the glycerol using a
spike, while still maintaining a functionally closed system and allows the
extension of the expiration date of the product. The filter does not restrict the
flow of glycerol.
1.
4.
2.
7.
5.
3.
6.
1. Glycerol solution spike
2. Ratchet clamp
3. Blood pump tubing
4. Bacteria barrier filter
5. DPM filter
6. Slide clamp
7. Heat sealed tubing

20 Equipment Description
P/N: SM-ACP215-01-EN(AB) Haemonetics®ACP-215®Service Manual
Draw pressure monitor (DPM) filter: A 0.2 µm filter located on the blood
line is used as a bacteria barrier between the draw pressure monitor and
the disposable set. It is coupled with the receptor on the DPM to monitor
pressure within the blood line from the blood pump to the RBC bag.
In case of any occlusion in the line or any obstruction generated by the
sterile connection process, the pressure monitor will stop the pump and
alert the operator.
Heat sealed tubing: The end of the blood line tubing is heat sealed to
achieve a closed system and is connected to the RBC bag using a sterile
connection device.
Elements of the
Deglycerol-
ization
Disposable Kit
Figure 3, LN235 Deglycerolization disposable set
The deglycerolization disposable set contains the following elements:
Solution lines:
Wash solution line: The yellow-striped solution line contains a
spike which is used to connect the wash solution bag to the dispos-
able set.
Additive solution line: The orange-coded solution line contains a
male luer connector to attach the selected additive solution bag to
the disposable set.
2.
4.
8.
10.
7. 9.
12.
3.
6.
5.
11.
1.
1. Hypertonic solution line
2. Wash solution line
3. Additive solution line
4. Bacteria barrier filter
5. Solution pump tubing
6. Blood pump tubing
7. Blow molded bowl
(LN235, 275 ml bowl &
LN236, 325 ml bowl)
8. DPM filter
9. SPM filter
10. Heat sealed tubing
11. Final product bag
12. Product waste bag