Haier N-Series User manual

SERVICE MANAUL
Wall Mounted Type
DC Inverter FREE MATCH N-Series
2U14CS4ERAModel No.
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or
Repair the product or products dealt with in this service information by anyone else could result in serious injury or death
WARNING
2015 (Qingdao Haier Air Conditioner General corp. , Ltd)
All rights reserved. Unauthorized copying and distribution is a violation of law
Haier Group Version˖V1 Date˖2015-11-12

Contents
Domestic air conditioner
Contents
1. Introduction............................................................................................1
2. Specifications.........................................................................................6
3. Sensors list ............................................................................................7
4. Piping diagrams.....................................................................................8
5. Operation range.....................................................................................9
6. Printed Circuit Board Connector Wiring Diagram.................................10
7. Functions and Control...........................................................................
8. Dimensional drawings...........................................................................
9. Conter of gravity ...................................................................................
10. Installations .........................................................................................
11. Service Diagnosis ...............................................................................
12. Performance and cerves diagrams .....................................................
13. Sound level .........................................................................................
14. Circuit diagrams ..................................................................................
15
78
62
46
31
30
30
79

Introduction
Domestic air conditioner
1.1 Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important
since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also
lead
to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the
safety
caution items described below.
About the pictograms
Ƹ This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates
Normally, and explain the cautions for operating the product to the customer.
1.1.1 Caution in Repair
Warning
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for
a repair.
Working on the equipment that is connected to a power supply can cause an electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not
touch any electrically charged sections of the equipment.
If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas .The
refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded section, release the
refrigerant gas completely at a well-ventilated place first.
If there is a gas remaining inside the compressor , the refrigerant gas or cooling machine oil discharges
when the pipe is disconnected, and it can cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate
toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work . A charged capacitor can
cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or
fire.
1 Introduction
1

Introduction
Domestic air conditioner
Warning
Do not repair the electrical components with wet hands . Working on the equipment with wet hands can
cause an electrical shock
Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical
shock.
Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid
electrical
shock.
Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The
internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the cooling cycle section has cooled down sufficiently before conducting repair
work. Working on the unit when the cooling cycle section is hot can cause burns.
Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen
deficiency.
1.1.2 Cautions Regarding Products after Repair
Warning
Be sure to use parts listed in the service parts list of the applicable model and appropriate tools to
conduct repair work. Never attempt to modify the equipment. The use of inappropriate parts or tools can
cause an electrical shock, excessive heat generation or fire.
When relocating the equipment, make sure that the new installation site has sufficient strength to
withstand the weight of the equipment.
If the installation site does not have sufficient strength and if the installation work is not conducted
securely, the equipment can fall and cause injury.
Be sure to install the product correctly by using the provided standard installation frame.
Incorrect use of the installation frame and improper installation can cause the equipment to fall, resulting
in injury.
For
integral
units only
Be sure to install the product securely in the installation frame mounted on a window frame.
If the unit is not securely mounted, it can fall and cause injury.
For
integral
units only
2

 Introduction
 Domestic air conditioner
Warning
Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to
the electrical equipment, the internal wiring regulations and the instruction manual for installation when
conducting electrical work.
Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire.
Be sure to use the specified cable to connect between the indoor and outdoor units. Make the
connections securely and route the cable properly so that there is no force pulling the cable at the
connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure that the terminal cover
does
not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an electrical shock,
excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the
power cable, and heating or pulling the power cable can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system.
If air enters the cooling system, an excessively high pressure results, causing equipment damage
and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After
charging refrigerant, make sure that there is no refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and
close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas
itself
is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
.
When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent
children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions of the
installation site, to prevent electrical shocks.
3

 Introduction
 Domestic air conditioner
Do not install the equipment in a place where there is a possibility of combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not
installed properly, water can enter the room and wet the furniture and floor.
1.1.3 Inspection after Repair
Warning
Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet
all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to replace them.
Damaged cable and wires can cause an electrical shock, excessive heat generation or fire.
Warning
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical
appliances since it can cause an electrical shock, excessive heat generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and if the connections at the
soldered or crimped terminals are secure. Improper installation and connections can cause excessive
heat generation, fire or an electrical shock.
If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can
cause the unit to fall, resulting in injury.
4

 Introduction
 Domestic air conditioner
Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can
cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M
ohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture and floor.
1.1.4 Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in
the table below:
1.1.5 Using Icons List
Icon Type of Information Description
Note
Note
A “note” provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.
Caution
Caution
A “caution” is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get
an
unexpected result or has to restart (part of) a procedure.
Warning
Warning
A “warning” is used when there is danger of personal injury.
Reference
A “reference” guides the reader to other places in this binder or in
this manual, where he/she will find additional information on a
specific topic.
5

Specification
Domestic air conditioner
2 Specifications
NOMINAL DISTRIBUTION SYSTEM VOLTAGE 1/esahP 05zHycneuqerF 032VegatloV

NOMINAL CAPACITY and NOMINAL INPUT
gnitaeh
gnilooc
Capacity rated KW
Btu/h
Power Consumption(Rated) KW
W/WPOCS/REES
Annual energy consumption KWh
h/³mlavomeRerutsioM

TECHNICAL SPECIFICATIONS-UNIT
Dimensions H*W*D mm 540×780×270
Packaged
Dimensions H*W*D mm 617×910×380
GK/thgieW GK/thgiewssorG
Sound level 15BderusseepdnuoS 26BdrewopdnuoS

ELECTRICAL SPECIFICATIONS
gnitaehgnilooc
AtnerrucgninnurlanimoN
Maximum running current A
AtnerrucgnitratS
TECHNICAL SPECIFICATIONS-PARTS
gnitaehgnilooc
Compressor
rosserpmoCyratoRepyT ledoM WtuptuorotoM
Oil type LemulovegrahcliO
Fan
epyT 04WtuptuorotoM 2.13h/³m)hgih(etarwolfriA mpr)wol/hgih(deepS
Heat
exchanger Type ML fin-¶7HI-HX tube
hctif*egats*woR
9+9 9+12
gniloocgnitaeh
3.9 4.0
13310 13650
1000 1370
6.1 4.0
235 1433 235 1471
4.1 4.2
14000 14350
1030 1370
6.1 4.0
09 single:1.2x10 12 single:1.6x10
34
37
6.3 7.4.
4.7 6.2
6.7 8.6
850
0.33
880/650
2*24*1.4
ASD113RKPA6JT1
68HES-H or equivalent
Propeller

-3 -3

Specification
Domestic air conditioner
TECHNICAL SPECIFICATIONS-OTHERS
Refrigerant
circuit
Refrigerant type R410a
Refrigerant charge KG 1.2
Maximum allowable distance
betweenindooranoutdoor m30(double)
20(single)
Maximum allowable level difference m15
Refrigerant control Capillary
Piping connections
(external diameter)
liquid mm 6.35
gas mm 9.52
drain mm 16
Heat insulation type Both liquid and Gas pipes
Max. piping Length m
Max. Level Difference m15
Chargeless m20
Amount of Additional Charge of Refrigerant g/m 20
Note: the data are based on the conditions shown in the table below
htgnelgnipiPgnitaehgnilooc
Indoor: 27 DB/19 WBćć
Outdoor: 35 DB/24 WBćć
Indoor:20 DBć
Outdoor: 7 DB/6 WBćć 5m
3ˊSensors list
type Description Qty
Ambient sensor Its used for detecti 1edisroodtuofoerutarepmetgn
Suction sensor Its used for detecting suction pipe temperature of compressor to
adjust gas flowing 1
Defrosting sensor Its used for controlling outdoor defrosting at heating mode 1
1taeh-revofoesacnirosserpmocrofdesustIrosnesgnigrahcDis
Conversation formulae
Kcal/h= KW×860
Btu/h= KW×3414
cfm=m³/min×35.3
30(double) 20(single)


 Pinping diagrams
 Domestic air conditioner
4
ˊ
Pinping diagrams

8

 Operation range
 Domestic air conditioner
5
ˊ
Operation range

9

6. Printed Circuit Board Connector Wiring Diagram
Connectors
PCB (1) Control PCB
daolhtiwtcennoCrotcennocBCPseires
1 CN1 Connector for power N and L
2 CN2
3CN3
Connector for ground
4 CN8
5 CN9
6 CN10
7 CN11
8 CN15
9 CN16
10 CN17
11 CN18
12 CN19
13 CN20
14 CN21
15 CN47
16 CN22
17 CN23
18 CN24
19 CN25
Wiring diagram
Domestic air conditioner
Connector for CN9,CN8 on the module board
Connector for four way valve coil
Connector for electric expansion valves
Connector for thermistors
Connector for fan motor
Connector for DC POWER 15Vand 5V to the module board
Connector for communicate between the control board and themoduleboard
Connector to P and N of the module board
CN28
CN36 Connector for communicate between indoor and outdoor unit
20
21

CN45 Connector for terminal protect
22

PCB (2) Module PCB
daolhtiwtcennoCrotcennocBCPseires
1 P (CN1)
2N(CN5)
3LO(CN6)
Connector for reactor
4 LI (CN7)
7CN2(U)
8CN3(V)
9CN4(W)
10 CN10 Connector for the DC power 5V and 15V form the control PCB
11 CN11 Connector for communicate between the control board and the module
board
5AC_L(CN8)
6AC_N(CN9)
Connector for CN10,CN9 on the control board
Connector for the compressor
Wiring diagram
Domestic air conditioner
Connector for CN28,CN25 on the control board
: Other Designations
PCB(1) (Control PCB)
1) FUSE 1, Fuse (25A,250VAC)
2)LED 1 keep light representative normal ,if keep flash interval representative trouble Alarm
3)RV1,RV2,RV3 Varistor
11

PCB(1)
CN36
CN17
CN28CN23
CN18
CN16
CN9 CN8 CN10 CN3
CN11
CN15
CN24 CN25
CN19
CN20
CN21
CN1
CN2
CN47
CN49
CN22
Wiringdiagram
Domestic air conditioner
12
CN45

PCB(2)
CN1 CN5
CN6 CN7 CN10 CN11CN8 CN9
CN2
CN3
CN4
Domestic air conditioner
Wiring diagram


0
Wiring diagram
Domestic air conditioner


Functions and Control
7.1The control system of outdoor unit
7.1.1 The operation frequency of outdoor unit and its control
The operation frequency scope of compressor
Mode Minimum operation frequency Maximum operation frequency
zH69zH43gnitaeH
zH27zH43noitaregirfeR
When the compressor is started for the first time, it must be kept under the conditions of
34Hz,56Hz,82Hz for one minute (the overheating protection of the outdoor unit air-blowing
temperature, immediately decrease the frequency when the compressor is overflowing and
releasing the pressure) then it can be operated towards the target frequency. When the machine
runs normally, there’s no such process. After starting the compressor for operation, the
compressor should run according to the calculated frequency, and every determined frequency
for protection should be prior to the calculated frequency.
The speed of increasing or decreasing the frequency rapidly 1 -----------1HZ/second
The speed of increasing or decreasing the frequency slowly 2 -----------1HZ/10seconds
1The minimum/maximum frequency limitation
AWhile refrigerating: is the maximum operation frequency of the
compressor; IN is the minimum operation frequency of the compressor.
BWhile heating: is the maximum operation frequency of the compressor;
IN is the minimum operation frequency of the compressor.
1The frequency limitation which is affected by the environment temperature.
Heating mode:
Serial
No.
Temperature scope Frequency limitation
1 Twh <-12 Max_hz8 120HZ
ZH0217zh_xaM8-<hwT2
ZH0214zh_xaM2-<hwT3
ZH0215zh_xaM5<hwT4
55<Twh 12 Max_hz1 100HZ
612<Twh 18 Max_hz2 56HZ
ZH836zh_xaMhwT<817
Remarks: Twh :the environment temperature of outdoor;
The above are the maximum frequency limitations of the complete appliance which are
affected by the environment, and they have nothing to do with the ability of the indoor unit.
Refrigeration/dehumidification mode:
7.1.1.1 The operation frequency control of compressor
7.1.1.2 The starting of compressor
7.1.1.3 The speeds of increasing or decreasing the frequency of the compressor
7.1.1.4 The calculation of the compressor’s frequency
Domestic air conditioner
7 Founction and Control
15

Serial No. Temperature scope Frequency limitation
1Twh 16 Max_hz1 34HZ
216<Twh 24 Max_hz2 40 HZ
324<Twh 32 Max_hz3 62 HZ
432<Twh 44 Max_hz4 72 HZ
ZH045zh_xaM44>hwT5
Remarks: the above are not only the maximum frequency limitations of the complete appliance
which are affected by the environment, but also the maximum ability limitation of the system.
When the starting ability is not the maximum, its maximum frequency limitation is calculated by
the following equations:
The frequency limitation which is affected by the temperature and under the condition of actual
ability the actural running system ability the maximum frequency which is limited by the
temperature and under the condition of maximum ability the maximum designing ability of the
system
T= Ti*Pi /Pi ( Ti=|Tst_i-Tnh_i the indoor environment temperature| ;Pi ithe
ability of the indoor unit)
Refrigeration/dehumidification:
Heating mode
K= Ki/the number of running machines
The calculation of the actual output frequency: when there is no healthy airflow: F =F-ED-* P K
When the healthy airflow has been set: F =F-ED-* P K airflow speed Khealthy airflow
When refrigerating, it is needed to satisfy IN <F<
When heating, it is needed to satisfy IN r< F< r
7.1.2 The outdoor fan control (exchange fan)
When the fan is changed among every airflow speed (including stop blowing), in order to avoid
the airflow speed from skipping frequently, it must be kept under each mode for over 30 seconds,
and then it can be changed to another mode (when refrigerating, the time is changed to 15
seconds).
T<1 1 2 3 >=4
The percentage of
the rated frequency P
50% 70% 100% 120% 140%
T<1 1 2 3 >=4
The percentage of the
rated frequency P
50% 70% 100% 114% 180%
The indoor set
airflow speed
Breeze Low Medium High Strong Quiet Healthy
airflow
The percentage
of the rated
frequency Ki
70 80% 90% 100% 120% 70% 70%
Functions and Control
Domestic air conditioner
16

After the compressor is started for 5 seconds, the outdoor fan is started at the medium speed at
first, after 30 seconds it begins to control the airflow speed according to the temperature
conditions of the outdoor environment.
Remarks: Ta:The temperature of the outdoor air; Te: The temperature of the outdoor coil.
The temperature of the outdoor
air Ta
Airflow speed
Ta 22 Low
19 Ta<22 Keeping the speed
16 Ta<22 Medium
14 Ta<16 Keeping the speed
Ta<14 High
Remarks: Ta:The temperature of the outdoor air; Te: The temperature of the outdoor coil.
7.1.3 The control of the outdoor electronic expansion valve
When starting the compressor: the opening size of the valve must be guaranteed to have entered
into the standard opening size, and then the compressor can be started.
When refrigeration is in vain (the machine is shut down or is in the state of retrograde operation),
the opening size of the expansion valve of the indoor unit is 5 steps;
When heating is in vain, the opening size of the expansion valve of the indoor unit is 55 steps;
When the outdoor unit is shut down, the valve is opened completely for 2 minutes, and then
begin initialization.
The scope of refrigerationg valve 90-----480 steps
The scope of heating valve 80-----480 steps
The valves are adjusted according to the degree of superheat SHa SHa.
7.1.4 Four way control
For the details of Defrost four-way valve control, see the Defrost process.
Four way working in other ways:
Under the mode of heating, open the four-way valve, when the compressor is not started or
changed to non-heating mode, make sure the compressor is stoped for 2 minutes, and then
close the four-way valve.
The temperature of the
outdoor air Ta
The temperature of the outdoor
coil Te
Airflow speed
Ta 30 High
26 Ta<30 Keeping the speed
24 Ta<26 Medium
23 Ta<24 Keeping the speed
5Ta<23 Low
Ta<5 15 Te Low
15 >Te Stop
7.1.2.1 The outdoor fan control when refrigerating or dehumidifying
7.1.2.2 The outdoor fan control when heating
Functions and Control
Domestic air conditioner
17

Once the machine is started, it can run TTC overheating protection of air-blowing, but air-blowing
sensor malfunction must alarm after 4 minutes during which the compressor is started (during the
course of self-detection, there’s no such limitation)
Sensor detection methods: 100 times (one cycle of procedure run is one time, and about 5ms,
detection method for each time: continuously sampling for 8 times, then order them and take the
mean value of the middle 2 values), take the mean value.
TTC
Abnormal stop
110
Decreasing the frequency rapidly 1HZ/second
100
Decreasing the frequency slowly (1HZ/10seconds)
98
The frequency doesn’t change.
93
Increasing the frequency (1HZ/10second)
90
Increasing the frequency 1HZ/1second
TTC>=110 lasts for 20 seconds. Overheating protection of air-blowing, alarm malfunction to
the indoor, others don’t last.
Tpg_indoor is the highest value of the effective indoor unit (start it and it is in accord with the
running state).
The indoor heat exchanger sensor tests the temperature of the indoor heat exchanger. If the
temperature is higher than 55 , decrease the rotate speed of the compressor and do the high
temperature-preventing protection of the indoor heat exchanger; if the temperature of the indoor
heat exchanger is lower than 47 , recover to the normal control.
TC The compressor stops
Fgh_t1 2 Fgh_t1 65
N Decreasing the frequency rapidly Fgh_t2
59
Fgh_t2 2 P Decreasing the frequency slowly
Fgh_t3 55
Fgh_t3 2 Q Prohibiting increasing the frequency
Fgh_t4 51
Fgh_t4 2 R Increasing slowly Fgh_t5 47
Fgh_t5 2
Normal
7.1.5 Protection function
7.1.5.1 TTC high temperature-preventing protection
7.1.5.2 TC high temperature-preventing control of the indoor heating unit
Functions and Control
Domestic air conditioner
18