Haier XQJ60-31 User manual

Computerized Automatic Washing Machine
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SERVICE MANUAL
Models XQJ60-31
Edition: 2006.07.08
Special No.: HWM5TL
Features:
Top-head model,nice and elegant
Soak wash the wash result is more better
Eccentric plusator better effect
3.Names of the
Parts................................................................3
4.Usage ofOperating
Knobs............................................................4
5.Product Briefs and Major
Features..................................................5
...........7
7.Trouble shooting
.........................................................................13
8.Exploded
9.
view of the components
...................................19
1.Table of
...........................................................1
2.Circuit Diagram
Contents
Specifications
Key Points in Installation, Adjustment and Disassembly
Components List

1
Programs
Safety
specifications
Large About 50L 3.5~4.5kg
Medium About 44L 2.0~3.5kg
Small About 35L 1.0~2.0kg
Model
Ratedvoltage *ratedfrequency
Rated wash/spin capacity
Water level and quantity
of different wash capacity
Water level W
ater quantity Wash capacity
HWM5TL
230-240V~ 50Hz
5.0kg (weight of standard dry cloth)
Standard water consumption About 150L (Large water level, NORMAL program)
Water inlet pressure 0.03Mpa~0
.78Mpa
Washing method Agitater current
Weight About 37kg
Water inlet pipe component, bottom plate,
tapping screws, user's manual,
Accessories
300W
450W
Ratedpowerconsumption
in spinning
Ratedpowerconsumption
in washing
Full auto
Manual
5A (interception on the whole circuit)
Motor With auto-resetthermalprotectiondevice
Capacitor with safeguardfunction
F r ee s election on was hi ng pr ocedur es ( ex cept QU ICK )
Power source
fuse
Table Of Specifications
HEAVY,NORMAL,GENTLE, QUICK WASH

2
Overall Dimension Sketch
Circuit Diagr am
The capacitor
coil
Lis used to protect the
circuit,please
do
not
dismantle it
Power switch
Fuse
Stop switch
Hot water
inlet va lve
Retractor
Macro-active switch
Red
Motor
Computer P r ogr am Contr oller
Blue
Orange
940
540
560
Unit:mm
C
L
5A
White
Tem
perature sensor
Black
R/W
Red/Blue
Gray
Drain Pump
Coldwater
inletvalve
Blue
Blue
Water levelsensor
Pink
Orange
Purple
R/W
R/W
Pink
Gray
Gray
Blue
Blue
B lue/W hite
Brown/White Brown
Blue
Brown
Disturbance
Controller

Motor
Blue/White
Brown/White Brown
Blue
Brown
Fuse
Blue
Drain pump Retractor
Blue
Red/white
Gray Gray
Temperature
sensor
White Red
Gray
Blue Orange
Powerswitch
Orange
Orange Orange
Gray
Red/Blue
Black
ColdWater
inletvalve
Hot Water
inletvalve
Pink
Waterlevel
Sensor Stop switch
Macro-active
switch
R/W
R/W
Pink Purple
Top lid
adjustable foot seam
The Actual Circuit Diag ram
Outer s witch
Names of the par ts
Detergent box
Inner tubInner tubInner tub
Cabinet
Hight Pulsator
Co
ntr
ol
panel seat
Adjustable foot
Back faceplate
Control panel film
Power switch
Power cord
Fixed foot
Waterabsorpt ion gasket
Cold Water inlet
valve
Hook
Handle
Back cover
Drain hose bushing
Hot Water inlet
valve
Contr ol panel s eat
CL
Disturbance
Controller

LARGE
ME D I U M
LITT LE
WAT E R
LEVEL
SOAK
WAS H
RINSE
SPIN
PROCESS
HEAVY
NOR MAL
GE NT L E
QU I CK WAS H
WAS H CY CL E
HOT / COL D
WAR M/ COL D
COL D/ COL D
TEMP
SELECT
SELECT
START PAUSE
T I ME R E MAI NI NG
TIMER ON
DE L AY S T AR T
POWE R S WI T CH
ON OF F
"T emp select" button
Cool water valve is set automatically when
washer is started. P us h down the button, three types of water inlet can be s el ected col d/col d, w ar m/ war m, h ot/col d. P ay attention to the water in drum not being over 50 .
Cold/Cold
Warm/Warm
Hot/cold
N o r equi r ement on water temper atur e T emper atur e of w ar m water is high and need to mix with s ome cool water
T emper at ur e of w ar m wat er i s s u itabl e or hi gher w ater temper atur e i n the dr um i s ex pected.
"Start/Pause" button
After s witch on the power, push it once to s tart the was hing machi ne
I n oper ating, pus h the butt on to paus e the oper ating.
I n pus hi ng, pus h the button to r es ume oper ati ng.
Power switch button
P ush the button once to switch on the power. W hen the power is on, pus h the button once to cut off the power.
Water level selection button
P us h the button to select or adjust diff er ent w ater l evel.
P r ocedur e s election but t on
P us h the button to s elect one or more pr ogr ams fr om s oak , was h r i ns e and s pi n.
Program button
S elect following four automatic programs with the button
Program
Normal Heavy Quick Gentle
A ppl icable cir cums t ances
Washing the bigger, thicker or heavier dirty laundries
Common was hing W as hi ng the w oolen tex ti les or under wear Quick was hing of the light dirty laundries
Delay start button
P ush the button to s elect the reserve was hing ti me among 4 hour 8 hour
12 hour 24 hour
Facti on s el ect but ton
Push or toselect
w as h cy cl e pr oces s w at er
level temp s elect four function.
I ndi cat or made and meani n g
T h e i ndi cator is off, i ndi cati ng that the pr ogr am or mode i s not s elected
T he indicator is flas hing, indicating the running
pr ogr am
T he indicator is on, indicating the program or mode s el ected and about to r un
Usage of the Operation Knobs

Product Briefs and Major Features
<1>Product Briefs
(1) Computersequencer
It
adopts pouring seal with polyurethane on thesurface.The light-emitting
diode
is sealed with
insulationbushing toavoid humidity.To avoid splashing,the
bottom of the control
panel
seat
wherethe
computer plate is installed
adopts
enclosed structure, and the
surface
of the
operation
components of the front control board is coated with control panel film.
(2) Structure of the top lid
intergrated top lid structure.
(3) Power transmission system
During washing, the rotation of Motor 1 is transferred to Follower 5 from Drive Wheel 2 through
Belt 3. Meanwhile, Ratchet 7 will be braked by Pawl 8 through the actionforce of the spring, and
the movement will be transferred to Center Gear 9, and then be retarded and transferred to
Tie-rod 10 through a planetary gear mechanismconsisting of Center Gear 9, Planet Gear 10 and
Spin Shaft 4 (inner gear), then Tie-rod 10 is connectedto Pulsator 12 via a spline shaft.Therefore,
Pulsator 12 will movealong with the clockwise and counterclockwise rotation of the Motor 1.
During spinning, the rotation of Motor 1 is transferred to Follower 5 from Drive Wheel 2 through
Belt 3. Meanwhile, Pawl 8 will leave Ratchet 7 by the actionof the puller. Clutch Reed 6is twisted
tightly on the down part of Spin Shaft 4. The Spin tub 13 is connectedto Spin shaft 4 with flange.
The movement of Motor 1 will be retarded by V-belt, and then transferred to Spin shaft 4 and
make the Spin tub 13 to spin.
(4) Damping system
In installing the damping component, please note that the hangers at the motor side are
different from those of the other side. The motor side shall use the yellow spring. The other shall
use white spring.

Product Briefs And Major Features
(2) Major features
Brand new appearance,top head modle:
1+1 control,simple operation :
Automatic power-off function:
Low vibration and low noise:
Alarm against breakdown:
Imbalance-revising function:

Key Points in Installa tion, Adjustment and Disassembly
The largest allowed slope of the base of the machineis 2 . The slanting or rough
ground will result in unstable running or stoppageof the machine.Please adjust it
with following methods:
Confirm it's horizontal:
Adjust the adjustable foot:
Hang the lead line to confirm if it is horizon tal.
Install the bottom plate
Adjust the installation position
Loosen Fasten
High Low
Adjustable nut
Adjustable foot
1.T o twist the adjustable foot, please first lift up the side of the foot slightly, loosen
the adjustable nut, and twist the foot.
2.Fasten the nut after adjustment.
Please install and adjust the washing machineaccordingto the requirement of this manual.
It is important for user's safe and proper using the machine.
After you open the package,please lean
the washing machinegently down on soft
items ( like the towel cloth, blanket, etc. ).
Install the bottomplate to the bottomof
the machine with the eight screws by
a cross screwdriver, then lift the machine
up gently. See to the figure:
Soft items
Bottom plate
Screw
Back
Front

Key Points in Installa tion, Adjustment and Disassembly
How to changethe direction of the drain hose
Usage of the drain hose
Cover outer drain hose to drain outlet of washing machineand fasten with drain hose clamp.
The drain hose must be hang up when using the washing machine. The high of the
drain hose less than 1.2m.
0.8m<H<1.2m

Key Points in Installa tion, Adjustment and Disassembly
Confirm the water faucet
Conn ectio n betw een th e water in let hos e jo in ter and th e water faucet
Water faucet, suitable Water faucet, not suitable
It is required that the front end shall be longer than 10cm.
The outlet end surface of the faucet shall be flat and smooth. If not please file it to
avoid leakage.
3.Fasten the four screws evenly. See to Figure 4.
4.T ake off the nameplate. T wist the fastening nut as per the indication of the figure to
seal up the outlet end surface of the faucet. See to Figure 5.
Remarks:
Before installation, the threading is 4mmabove the upper surface of the nut. After
installation, the threading is 2mm above the upper surface of the nut. See to Figure 6.
Nut
About 4mm
before twisting;
about below 2mm
after twisting
Figure 5)Figure 4 Figure 6
Screw
Screwdriver Nameplate Bushing
Figure 2
Figure 1 Figure 3
Slider
Water inlet hose jointer
Water inlet hose
Lock lever
Outlet end surface
1.Press the lower end of the lock lever and push down the slider. Take off the water inlet
hose jointer from the water inlet hose component.See to Figure 1.
2.Loosen the screw till the water faucet can be accessed. Put the jointer of the water inlet
hose on the faucet. See to Figure 2. (If the faucet is too large and the jointer can not be
set on the water faucet, please loosen the four screws and take out the bushing in the
jointer. The front end of the faucet must be smooth, otherwise it may leak water. See to
Figure 3.)

Key Points in Installa tion, Adjustment and Disassembly
Conn ectio n betw een t he water in let hose and the was hin g machin e
Dismantle the water inlet hose
Connection between the jointer of the water inlet hose and the water inlet hose
Check t he connecti on bet w een the j oi nter of t he w at er i nl et hos e and t he w ater faucet
1.Do not take off the water absorption cushion.
Please check if the cushion is dropped or
damaged before each usage. If it happens
please contact our after-sale department
immediately.
2.Put the nut of the water inlet hose on the
valve jointer.
3.Fasten the nut. Swing it gently to confirm if
it's suitable.
1.Close the water faucet.
2.Press the locking lever. Push down the slider .
Then pull off the water inlet hose. If the machine
is used more than once ever y week, the jointer
of the water inlet hose can be kept on the faucet
to prevent damaging the fixing screw.
1.Push down the slider. Insert the water inlet
hose into the jointer.
2.Hang the lock lever to the jointer. Release
the slider till a click sound is heard.
Locking lever
Slider
Water absorption cushion
Nut of the water inlet hose
Jointer of the
water inlet valve
Slider
Jointer of the
water inlet hose
Locking lever
1.Swing the hose gently to confirm if it is fastened
stable.
2.After installation, open the faucet to check if it leaks.
3.Do not bend the hose with overstrain.
4.Each time before use please check if the
connection between the jointer of the water inlet
hose and the water faucet, and the installation
of the water inlet hose are firm, so as to prevent
dropping from improper installation position.

Key Points in Installa tion, Adjustment and Disassembly
2. Key points in Disassembly
Points of attention in maintenance
(1) General attention
Be sure to pull off the power plug in disassembly or maintenance.
The wiring between the conductionwires mostly adopts AMP terminal. Keep the terminal in
good condition during dismantling or maintenance.
In inserting the conducting wires, be sure to plug the pins to the root and make it hard to be
pulled out.
If welding is needed,be careful not to touch the plastic or other insulation parts with the iron.
When connectingthe wires, be sure to keep the wire away from the mobile parts like the belt,
radiating pulley and jib etc., and the sharp protruding parts and the parts with high temperature
(motor). Connect and fix the wires as per their original mode.
If there's metal object at the wire fixing point, be sure to insulate with insulation materials.
Retain the dismantled screws for future usage in installation.
(2) Points of attention in usage of electric components
In case that the power is on, the earthing circuit of the computersequencer can have 220V
voltage to earth. T ake care not to get electric shock.
Store the computersequencer and driver under 4 -30 . Avoid direct sunlight.
In trouble-shooting, it may require hot-line work. Please be extremely careful to avoid electric
shock.
<1>Thepart of control panel seat
(1) Method of opening the control panel
a. Open the back cover. Loosen the two locking belt fixed on the cabinet (used in inner wiring),
to loosen the inner wiring.
b. Loosen the four screws used to install the control panel seat , lift the control panel from
rear to up forwards to dismantle it from the cabinet. Then move it forwards several times to
pull the control panel seat to the rear side.
Attention:
Do not lift the control panel seat by force, otherwise the control rod may get transformed,
and the jointer part of the connecting pipe of the water level switch may be loosened,
or the connectingpipe may be broken and leak gas.
After opening the control panel seat, hold it with one hand or lean it on supporter like the wall.
Do not put it down. Otherwise it may pull the wire unit and connectingpipe.

Key Points in Installa tion, Adjustment and Disassembly
(2) Points of attention in assembly:
Fix the wiring in the control panel seat to its original position. Do not make it touch sharp
corner and mobile position. The space surrounding the computersequencer is rather narrow.
Please dispose it carefully and do not make the wire squeezed into the gapbetween the front
control board and the control panel seat.
When installing control panel seat to cabinet, please check if it is correct .
<2>The cabinet and outer tub component
(1) Method of disassembling
a. Loosen the two motor bolt unit to dismantle the motor. To adjust the tension of the belt, loosen
the bolts and move the motor left and right.
b. Loosen the four fastening screws to dismantle the Transisting guard shield.
c. Loosen the two fastening bolts and dismantle the axis to dismantle the Electro-magnet iron.
d. In dismantling the drain valve, first loosen the screws, then rotate combinationpart with the
drain hose, overflow hose and outer tub slowly to make it loose. Then dismantle the drain valve.
e. In dismantling the inner tub, first take off the outer tub cover, then dismantle the pulsator, finally
dismantle the inner tub. Handle with care when taking the inner tub off from the outer tub.
(2) Points of attention in assembly
In installation of the drain valve, please smear a piece of 801 glue at the connectionpart
between the drain valve and outer tub and between the overflow hose and drain hose to
guarantee that the drain valve will not leak.
T ake care not to scratch the cabinetand influence the appearanceof the machine.
In fastening the screws, make it tight without sliding.

1. Trouble alarm and solve method
2. T est program (test without water)
Push and hold the " PROGRAM SELECT " and "PROCEDURE SELECT " buttons, then push
down the power switch to enter buzzer T est program. Push the " PROCEDURE SELECT to
select wash T est program and spin T est programs.
Trouble-shooting T able
In spinning after washing and
rinsing, the machine stops
running.
The top lid is not closed.
Are the laundries put
slantingly?
Close the top lid.
Clean the foreign materi al
and push S T A R T /P A U S E button
Re-order the laundries.
Close the top lid.
L evel the machine in right pos ition.
After about 10 seconds,it will
start .
Is the machine slanting?
The safety switch acts. The
spinning can not work
(The WASH,RINSE and SPIN
indicator flash and alarming
10 seconds)
If trouble can not be solved
after alarming, it will alarm
again every a few minutes.
Test
name Test content
Buzzer
Test
pro gra m
The buz zer ring s once. All of the indicators flash . After 3 se conds, all of the indicators
flash and the buzzer rin gs inter mittebtly 3 times(0.3s c onnected,0.3s s hutoff). The
power is switch ed off automatically after finis hing.
The WASH indicator flashes the standard indicator is on. Run washing
the program select button
The draining does not work,
(The WASH,RINSE and SPIN
indicator flash and alarming
10 seconds)
Is the drain hose blocked
by foreign material?
Wash
Test
pro gra m
Spin
Test
pro gra m
The standard indicator is on wash and rinse indicators flash. Run
spinning without water for 5 minutes. The alarm during that procedure is the same
as the alarm in normal spinning program.

3. Trouble-shooting charts
1. No action(The indicator is off)
Confirm that there's n o power failur e,
and the power plug is ins erted reliably.
Th e power sw itch is at "On" mode.
Measure the voltage
of the two ends of the power in put
of the sequencer.
Measu re the resis tance
between the inner terminal in the
yellow palst ic part of the wire unit and
the terminal of the power
receptacle.
Replace the sequencer.
Replace the
power cord.
Replace the wire unit.
Replace the fuse.
Check if the fuse is burnt?
The resistance
is 0.
The resistance
is 0.
The resistance
is 0.
Infinite
Infinite
Yes
Infinite
No
Pull off
the power
plug Not exist
Exist
At this time please check if the other
electric components work normally.
Trouble-shooting T able
Measu re the resis tance
between the inner terminal in the
yellow palst ic part of the wire unit and
the black wire of wire unit
Measu re the resis tance
between the inner terminal in the
blue pals tic part of the wire unit and
the orange wire of wire unit
Measu re the resis tance
of the two terminal of power
sw itch connected with orange wire.
Replace the wire unit.
Replace power switch.
The resistance
is 0.
Infinite

Start the test without water.
Enter no-water washing.
Check the action of the
motor.
Measure the voltage of the
two ends of the motor.
Measure the voltage
of the two ends of the output of
the computer se quencer.
If th e motor overheat
protector acts?
If the capacitor has broken
circuit or s hort circuit?
Please check the transmission
system carefully.
If it is normal of the bearing part
locking the clutch.
Please check
the reason.
Replace the
capacitor.
Replace the
wire unit.
Replace the motor.
Rep lace the computer se quencer.
It acts.
Exist
Exist No
No
Not exist
Yes
Yes
Not exist
Not exist
Measure the voltage
of the two ends of the
computer seq uencer?
Replace the wire unit.
Replace the computer sequencer.
At this time please check if the
water inlet valve works normally.
At this time please check if the
capacitor and motor works normally.
Not exist
Exist
2. No water filling
Switch on the power. Push
the START/P AUSE button.
Confirm the action sound
of the water inlet valve?
Measure the voltage
of the two ends of the
water inlet valve?
Remove the foreign materials of the water
inlet valve filter screen or raise the water
pressure to 0.03Mpa-0.78MPa before use.
Replace the water inlet valve.
Exist
Exist
Not exist
Not exist
Trouble-shooting T able

4. No draining Set rinse or spin.
Start the machine.
Check if the E lectr o-magnet ir on acts ?
Measu re the
voltage of the two ends of
the E lectro-magnet ir on
Measure the voltage
of the two ends of the output
of the computer sequencer.
Check the drain system like
the drain valve etc.
Re place the E lectro-magnet ir on
Replace the wire unit.
Replace the computer
sequencer.
At this time check if the Electro-magnet iron
works normally.
Exist
No
No Exist
No Exist
Exist
5. Keep filling water
If the water can fill into
the water inlet valve
If the water can fill into
the water inlet valve
Check if the wire connecting
the computer board to the
water level s witch is bad?
Select "low " water level
and start the machine to
check if the gas cell
has water?
Check if the gas guide sys tem
is blocked?
No
No
No
No
Replace the water level switch.
Replace the water inlet valve.
Replace the computersequencer.
Replace the wire unit.
It leaks gas. Please check and
repair the gas guide system.
Please smear 801 glue in installation
of the connectingpipe.
Please smear 801 glue in installation
of the gas cell cover.
At this time please check if the
water inlet valve is well.
Blow from the connecting pipe to the
water level sensor and gas cell to see
if there's blocking.
Clear various factors like
the foreign Materials.
No
Yes
Yes
Yes
Yes
Yes
Switch on the power. Do not
push the "Start/Pause" button.
Open the water faucet with out
swit ching on the power.
Trouble-shooting T able
Roll up normally

7. T oo much spinning noise
If t he noise of the motor
is too much?
If the motor is fastened
tightly?
If the bearing of the retarder
is wel l?
If the departing of
the ratchet and pawl
is w ell?
I f the machine body
vibrate resonantly with the
cabin et?
If the balance ring is ru bbing
the outer tub cover?
If the connecting pipe
or the wire unit bumps
the outer tub?
Fasten the motor.
Replace the bearing.
Adjust the angle or the distance of
the ratchet and pawl. The distance
between the ratchet and the pawl is
above 2mm.
Adjust the cabinet to acquire
balance.
Adjust the gap between the
balance ring and the outer tub.
Fix the connecting pipe and
the wire unit.
Replace the motor.
The hanger seat is lack of oil.
Inject oil at the hanger seat.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
6. No spinning
The washing and
draining are normal.
Check the On/Off point of the
s afety s witch.
Check if the clutch pawl
is pulled enough.
Replace the safety switch.
Replace the Electro-magnet iron
Replace the retarder .
No On/Off point
No
Yes
Normally
Trouble-shooting T able

8. T oo much noise in washing
If the noise of the motor
is too much?
If the motor fast ened tightly ?
If the inner gear of the retarder
is engaged well?
If the belt is too tight
or loose?
If the radiating pulley is
loose?
Replace the retarder.
Fasten the motor.
Replace the motor.
Adjust the belt.
Fasten the radiating pulley.
Add pulsator gasket.
The pulsator is rubbing the
bottom of the inner tub.
No
No
Trouble-shooting T able
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No

Sincere Forever
Haier Group
Haier Industrial Park, No. 1, Haier Road
266101,Qingdao,China
http://www.haier.com