Hainbuch MANDO Adapt T611 User manual

Installation manual
Adaption clamping device
MANDO Adapt T611

MANDO Adapt T611.
Table of contents
1 General...................................................................................................................4
1.1 Information about thi manual........................................................................4
1.2 Explanation of ymbol ..................................................................................4
1.3 Limitation of liability.....................................................................................5
1.4 Max. RPM....................................................................................................6
1.5 Copyright.....................................................................................................6
1.6 Scope of delivery..........................................................................................6
1.7 Spare part ..................................................................................................7
1.8 Warranty term ............................................................................................7
2 Safety......................................................................................................................8
2.1 Re pon ibility of the cu tomer.........................................................................8
2.2 Per onnel requirement ..................................................................................9
2.3 Intended u e ..............................................................................................10
2.4 Per onal protective equipment......................................................................11
2.5 Special danger ..........................................................................................12
2.6 Further warning .........................................................................................13
2.7 Clamping force...........................................................................................14
2.8 Screw .......................................................................................................15
2.9 Functionality...............................................................................................15
2.10 Environmental protection...........................................................................16
3 Technical data.......................................................................................................17
3.1 General information....................................................................................17
3.2 Operating condition ..................................................................................17
3.3 Power pecification ....................................................................................18
3.4 Dimen ional heet.......................................................................................18
3.5 Type de ignation........................................................................................18
4 Structure and function.............................................................................................19
4.1 Overview and brief de cription....................................................................19
4.2 Optional Acce orie ...................................................................................21
4.2.1 Segmented clamping bu hing...........................................................21
4.2.2 Grea e...........................................................................................21
4.2.3 Grea e gun.....................................................................................21
5 Tran porting, packaging, toring.............................................................................22
5.1 Safety in truction for tran porting................................................................22
5.2 Symbol on the packaging...........................................................................22
5.3 Tran port in pection....................................................................................22
5.4 Packaging..................................................................................................23
5.5 Storing.......................................................................................................24
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MANDO Adapt T611. engli h
6 A embly...............................................................................................................25
6.1 Preparation ...............................................................................................25
6.1.1 Preparing the machine for the a embly of the MANDO Adapt............25
6.1.2 Preparing the adaption clamping device MANDO Adapt T611...........27
6.2 A embling of the clamping device...............................................................27
6.2.1 A embling the MANDO Adapt........................................................29
6.2.2 Mount the work piece pecific egmented clamping bu hing................30
6.3 Work piece................................................................................................31
6.4 Te t ..........................................................................................................32
6.5 Control of the troke po ition........................................................................33
6.6 Activitie after production i concluded.........................................................33
7 Di a embly, ub equent torage, di po al...............................................................34
7.1 Safety........................................................................................................34
7.2 Di a embling MANDO Adapt T611............................................................35
7.3 Sub equent torage of the clamping device...................................................36
7.4 Di po al.....................................................................................................36
8 Maintenance..........................................................................................................37
8.1 General.....................................................................................................37
8.2 Cleaning....................................................................................................38
8.3 Pre ervation...............................................................................................39
8.4 U e of lubricant..........................................................................................39
8.5 Maintenance chedule.................................................................................40
8.6 Bolt torque.................................................................................................41
9 Trouble hooting....................................................................................................42
9.1 Safety........................................................................................................42
9.2 Trouble hooting table.................................................................................43
9.3 Manually unlocking MANDO Adapt.............................................................44
9.4 Start-up after corrected fault........................................................................45
10 Appendix............................................................................................................46
10.1 Service Hotline..........................................................................................46
10.2 Repre entative .........................................................................................46
10.2.1 Germany......................................................................................47
10.2.2 Europe..........................................................................................48
10.2.3 America........................................................................................51
10.2.4 A ia.............................................................................................52
10.2.5 Au tralia.......................................................................................53
10.2.6 Africa...........................................................................................53
11 Index...................................................................................................................54
»Translation of original installation manual«
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MANDO Adapt T611. General
1 General
1.1 Information about this manual
Thi manual enable afe and efficient handling of the
clamping device.
The manual i a component of the clamping device and
mu t be kept in the immediate vicinity of the clamping
device where it i acce ible for per onnel at all time .
Per onnel mu t have carefully read and under tood thi
manual prior to tarting all ta k . The ba ic prerequi ite
for afe work i compliance with all the afety in truction
and handling in truction in thi manual.
Illu tration in thi manual are provided for a ba ic under-
tanding and may deviate from the actual model of the
clamping device.
It i a umed that the reader i familiar with tandard pro-
cedure , uch a cleaning the mounting urface .
1.2 Explanation of symbols
Safety instructions Safety in truction are indicated by ymbol in thi oper-
ating manual. The afety in truction are introduced by
ignal word that expre the cope of the hazard.
The afety in truction mu t be trictly adhered to, you
mu t act prudently to prevent accident , per onal injury,
and material damage.
DANGE
… indicate an imminent dangerou ituation
than can re ult in death or eriou injury if it i
not avoided.
WA NING
… indicate a po ible dangerou ituation that
can re ult in death or eriou injury if it i not
avoided.
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MANDO Adapt T611. General engli h
CAUTION
… indicate a po ible dangerou ituation that
can re ult in minor or light injury if it e not
avoided.
NOTE
… indicate a po ible dangerou ituation that
can re ult in material damage if it i not avoided.
Tips and recom-
mendations
… indicate u eful tip and recommendation , a
well a information for efficient and trouble-free
operation.
1.3 Limitations of liability
All information and in truction in thi operating manual
have been provided under due con ideration of applic-
able tandard and regulation , the current tate of tech-
nology, a well a our many year of experience.
The manufacturer a ume no liability for damage due to:
➢Failure to follow the in truction in the manual
➢Non-intended u e
➢Deployment of untrained per onnel
➢Unauthorized conver ion
➢Technical change
➢U e of non-approved pare part
The actual cope of delivery can vary from the explana-
tion and graphic repre entation provided in thi manual
in the ca e of pecial ver ion , if upplemental order op-
tion are de ired, or on the ba i of the late t technical
change .
The agreed obligation in the delivery contract, the gener-
al term and condition , a well a delivery condition of
the manufacturer, and the tatutory regulation valid at
the time the contract wa concluded, apply.
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MANDO Adapt T611. General
1.4 Max. PM
CAUTION!
The maximum permi ible RPM of the clamping
device mu t be redetermined in every application
ca e, on the ba i of the clamping force required
for machining.
Of all RPM of the group pecified, the lowe t
given RPM mu t alway be u ed.
1.5 Copyright
Thi manual i protected by copyright and i provided ex-
clu ively for internal purpo e .
Delivery of the operating manual to third partie , duplica-
tion in any form – including excerpt – a well a exploit-
ation and/or communication of the content, are not per-
mitted [except for internal u e] without written approval
from the manufacturer.
Action to the contrary make damage compen ation man-
datory. We re erve the right to enforce additional claim .
1.6 Scope of delivery
All tool and acce orie that are not included in
the cope of delivery are marked a optional.
In cope of delivery of the MANDO Adapt T611:
MANDO Adapt T611
Draw bolt
Screw
Optionally the cope of delivery of the MANDO Adapt
T611 include :
Grea e / Grea e gun
Segmented clamping bu hing
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MANDO Adapt T611. General engli h
1.7 Spare parts
WA NING!
Safety risk if the wrong spare parts are
used!
Incorrect or defective pare part can cau e dam-
age, malfunction, or total failure; they can al o
impair afety.
Only u e manufacturer' original pare part .
Only purcha e pare part from authorized dealer or dir-
ect from the manufacturer. Addre e are in the ap-
pendix.
1.8 Warranty terms
The warranty term are included in the manufacturer'
term and condition .
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MANDO Adapt T611. Safety
2 Safety
Thi ection provide an overview o fall the important
afety a pect for optimal protection of per onnel, a
well a for afe and trouble-free operation.
2.1 esponsibility of the customer
The device i u ed in indu trial application . Con-
equently the owner of the device i ubject to legal in-
du trial afety obligation .
In addition to the afety in truction in thi manual, gener-
ally valid afety and accident protection guideline , and
environmental protection guideline mu t be adhered to
and complied with for the area of implementation of the
device.
WA NING!
isk of injury!
Defective eal or incorrect hydraulic upply can
cau e eriou per onal injury.
Hydraulic line mu t be ecured by the machine
by check valve and a permanent pre ure
monitoring!
WA NING!
isk of injury!
In addition to the afety in truction in thi manu-
al, generally valid afety and accident protection
guideline , and environmental protection
guideline mu t be adhered to and complied with
for the area of implementation of the adaptation
clamping device.
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MANDO Adapt T611. Safety engli h
2.2 Personnel requirements
WA NING!
Danger of injury due to insufficient
qualification!
Improper handling of the clamping device can
cau e eriou injury or material damage.
Only have activitie performed by per onnel
who are qualified to perform the e activitie .
The following qualification are cited in the operating
manual for the variou activity area .
Specialized per onnel
are per onnel who due to their pecialized training,
kill , and experience, a well a knowledge of the ap-
plicable regulation , are capable of executing the ta k
a igned to them and of recognizing and avoiding
po ible hazard on their own.
Hydraulic peciali t
The hydraulic peciali t ha been trained for the partic-
ular ta k area in which he i active and i familiar with
the relevant tandard and regulation . Due to hi pe-
cialized training and experience the hydraulic pecial-
i t can perform ta k on hydraulic equipment and re-
cognize and avoid po ible danger on hi own.
Electric peciali t
The electric peciali t ha been trained for the particu-
lar ta k area in which he i active and i familiar with
the relevant tandard and regulation .
Due to hi pecialized training and experience the
electric peciali t can perform ta k on electric equip-
ment and recognize and avoid po ible danger on hi
own.
Only per on from whom it can be expected that they re-
liably execute their work are con idered a per onnel.
Per on who e capability to react i impaired, for in-
tance through drug , alcohol, or medication, are not
approved.
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MANDO Adapt T611. Safety
Comply with age- pecific and job- pecific regulation
that are applicable at the in tallation ite when elect-
ing per onnel.
2.3 Intended use
The adaption clamping device i de igned for in tallation
in a machine tool according to CE compliant. Within the
machine tool the adaption clamping device i de igned
exclu ively a et-up to a clamping device for quick con-
ver ion from external to internal clamping.
The adaption clamping device hould only be mounted,
operated, maintained, and cleaned by in tructed, pe-
cialized per onnel.
Intended u e al o include compliance with all the in-
truction in thi manual.
The adaption clamping device i to be u ed for the ca e
of application contractually agreed between the produ-
cer/deliverer and the u er, a well a uch ca e of ap-
plication de cribed in the product de cription which are
al o in accordance with the technical value .
The afe function of the adaption clamping device i , a
far a it can be fore een, guaranteed when it i u ed for
the intended purpo e in accordance with the appropri-
ate afety regulation .
Any u e that extend beyond the intended u e, or any
other u e of the adaption clamping device i con idered
to be mi u e and can cau e dangerou ituation .
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MANDO Adapt T611. Safety engli h
WA NING!
Danger due to misuse!
Mi u e of the adaption clamping device can
cau e dangerou ituation .
Particularly refrain from the following u e of the
adaption clamping device:
Adaptation of the MANDO Adapt on clamping
device other than SPANNTOP nova, TOPlu ,
TOROK, MANOK plu , and HYDROK.
U e in machine other than machine tool .
U e in machine tool with technical data other
than that pecified on the clamping device.
Claim of any type due to damage ari ing from non-in-
tended u e are excluded.
2.4 Personal protective equipment
Wearing of per onal protective equipment i required to
minimize health hazard when working with the device.
Alway wear the protective equipment nece ary for
the re pective ta k when working with the device.
Follow the in truction that have been po ted in the
work area.
Always wear For all ta k alway wear:
Protective work clothing
i tight-fitting work clothing with low re i tance to tear-
ing, with tight leeve , and without projecting part . It i
primarily u ed to protect again t entanglement by mov-
ing machine part .
Do not wear ring , chain , or other jewelry.
Safety footwear
for protection again t heavy falling part and lipping on
lippery ub trate .
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MANDO Adapt T611. Safety
For special tasks
wear
Special protective equipment i required when executing
pecial ta k . Separate reference i made to thi equip-
ment in the pecific ection of thi manual. Thi pecial
protective equipment i explained below:
Hard hat
to protect again t falling and flying part and material .
Protective goggles
to protect eye from flying part and liquid pla he .
Protective gloves
to protect hand from friction, abra ion, puncture
wound , or deeper injurie , a well a from contact with
hot urface .
2.5 Special dangers
In the following ection re idual ri k are cited that occur
due to in tallation of the clamping device in a machine
tool. In each ca e the re idual ri k that have been de-
termined ba ed on a ri k analy i of the machine mu t
be pecified by the cu tomer.
Follow the afety in truction li ted here and the warn-
ing in the other ection of thi manual to reduce
health hazard and to avoid dangerou ituation .
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MANDO Adapt T611. Safety engli h
Moving parts WA NING!
Danger of injury due to moving parts!
Rotating part of the adaption clamping device
can cau e eriou injurie .
Do not reach into moving part or handle mov-
ing part during operation.
Pay attention to the clearance of moving part .
Do not open cover when the device i in oper-
ation.
Be aware of afterrun time:
Prior to opening the cover en ure that all part
have come to a tand till.
Wear tight-fitting protective work clothing in
the danger zone.
2.6 Further warnings
WA NING!
isk of injury!
Never tart rotating the clamping device without
a clamped work piece.
For operation any available clamping po ition
mu t be clamped with a uitable work piece.
WA NING!
isk of injury!
Never reach for the clamping device while the
pindle i rotating. Before tarting to work on the
mandrel, make ure the machine pindle cannot
be put in motion.
WA NING!
isk of injury!
Falling down of the clamping device or it part
can cau e evere brui e and fracture .
The dead weight of the clamping device or it
part can lead to high phy ical tre .
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MANDO Adapt T611. Safety
WA NING!
isk of injury!
By repeated reworking or wear and tear of the
clamping urface harp edge and burr may
appear and lead to evere cutting damage .
WA NING!
Damage of clamping device!
The clamping device may be relea ed exclu ively
in the tanding condition!
isk of injury!
Leaking [ prayed out] hydraulic oil can cau e er-
iou injury.
Make ure that all O-ring / eal for the hy-
draulic and/or pneumatic connection are
available and undamaged
2.7 Clamping force
The achieved clamping force can vary due to the mainten-
ance condition of the clamping device [ tate of lubrication
and degree of contamination] [ ee chapter »Mainten-
ance«].
The clamping force mu t be checked at regular interval .
Thi require the u e of tatic clamping force mea uring
device .
CAUTION!
Damages due to excessive draw and
compressive force!
An exce ive draw force and/or compre ive
force may damage the clamping device.
The max. draw force and compre ive force
may not be exceeded.
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MANDO Adapt T611. Safety engli h
2.8 Screws
Moving parts WA NING!
Danger of injury due to screws and
stud screws being accelerated out of
the device!!
Screw and tud crew radially attached to the
product can be accelerated out of the device and
cau e evere injurie .
At the product radially mounted crew and
tud crew which were loo ened for a embly
and maintenance mu t be re-tightened with the
correct tightening torque!
The tightening torque i hown in the a embly
drawing of the product or it i engraved on the
device it elf in the direct vicinity of the crew or
tud crew.
All crew or tud crew that are not marked
with a tightening torque pecification are
tightened with the pre cribed tightening torque
and locked [medium- trength bonding] in the
factory and hould only be un crewed after
con ultation with the manufacturer. If in doubt
you mu t contact the manufacturer immediately
do determine the ub equent procedure.
2.9 Functionality
NOTICE!
With high contamination of the clamping device
the functionality i no longer guaranteed.
The cleaning and maintenance interval mu t be
ob erved.
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MANDO Adapt T611. Safety
2.10 Environmental protection
NOTE!
Environmental hazard due to incorrect
handling!
Incorrect handling of environmentally hazardou
ub tance , particularly improper di po al, can
cau e ignificant environmental damage.
Alway comply with the in truction cited below
If environmentally harmful ub tance hould in-
advertently get into the environment, initiate
uitable mea ure immediately. If in doubt noti-
fy the re pon ible municipal authority about the
damage.
The following environmentally harmful ub tance are
u ed:
Lubricants Lubricant like grea e and oil can contain toxic ub-
tance . En ure that they do not get into the environment.
The device mu t be di po ed of by a pecialized di po -
al company.
To achieve trouble-free operational performance of the
clamping device only u e HAINBUCH lubricant . See the
appendix for reference addre e .
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MANDO Adapt T611. Technical data engli h
3 Technical data
3.1 General information
The product i available in different ize and variant .
Information about e.g.
dimen ion
weight
you will find on the corre ponding drawing that you can
order at HAINBUCH.
WA NING!
isk of injury!
U ing fal e technical data can lead to eriou
per onal injury and property damage.
The technical data [label on the product, a -
embly drawing] mu t be ob erved and may
not be modified by the operator!
3.2 Operating conditions
Environment Specification Value Unit
Temperature range 15 - 65 °C
Mechanical actuat-
ing
In each po ible operating condition the maximum draw
force and compre ive force may not be exceeded!
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MANDO Adapt T611. Technical data
3.3 Power specifications
NOTE!
Material damage if the power specifica-
tions do not agree!
If the power pecification of clamping device,
machine adapter and machine do not agree,
evere damage extending to total damage can
occur.
Only operate clamping device and adapter in
machine with the ame power pecification .
Information on maximum clamping force and draw tube
force i provided on the clamping device and the ad-
apter.
3.4 Dimensional sheet
Dimen ion heet for the re pective product can be re-
que ted from HAINBUCH.
3.5 Type designation
Fig. 1
The type de ignation i on the adaption clamping device
and include the following information:
1 ID no. [marked with the # ymbol]
2 Type de ignation and ize
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MANDO Adapt T611. Structure and function engli h
4 Structure and function
4.1 Overview and brief description
* Illu tration only exemplary
Fig. 2
1. Mounting crew [3 piece ]
2. Draw bolt
3. Coupling
4. Locking pin
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1
2
3
4

MANDO Adapt T611. Structure and function
Brief description The MANDO Adapt i intended a an optional adapta-
tion mandrel for implementation of I.D. clamping for our
clamping device .
Through u e of the MANDO Adapt it i not required to
di a emble the re pective ba ic clamping device. Al o
the MANDO Adapt doe not require additional concent-
ricity alignment.
Our CENTREX interface guarantee repeatability of le
than 0.003 mm.
The egmented clamping bu hing u ed are character-
ized by »parallel work piece clamping«, high accuracy
with uniformly minimal deformation of the work piece,
a well a fa t et-up.
When clamping, due to the effect of the axial draw
component , the work piece i pulled tight onto the fixed
end top. Thu extremely table clamping of the work
piece i achieved even with the horte t clamping
length .
An additional benefit i the tremendou rigidity of the
entire clamping device, which greatly increa e the tool
life.
MANDO Adapt T611 can be adapted in the following
clamping device :
SPANNTOP nova
TOPlu
TOROK
MANOK plu
HYDROK
20 Order Hotline +49 [0]7144. 907-333