Hainbuch MANDO Adapt T611 User manual

Installation manual
Adaption clamping device
MANDO Adapt T611

MANDO Adapt T611.
Table of contents
1 General...................................................................................................................4
1.1 Information about thi manual........................................................................4
1.2 Explanation of ymbol ..................................................................................4
1.3 Limitation of liability.....................................................................................5
1.4 Max. RPM....................................................................................................6
1.5 Copyright.....................................................................................................6
1.6 Scope of delivery..........................................................................................6
1.7 Spare part ..................................................................................................7
1.8 Warranty term ............................................................................................7
2 Safety......................................................................................................................8
2.1 Re pon ibility of the cu tomer.........................................................................8
2.2 Per onnel requirement ..................................................................................9
2.3 Intended u e ..............................................................................................10
2.4 Per onal protective equipment......................................................................11
2.5 Special danger ..........................................................................................12
2.6 Further warning .........................................................................................13
2.7 Clamping force...........................................................................................14
2.8 Screw .......................................................................................................15
2.9 Functionality...............................................................................................15
2.10 Environmental protection...........................................................................16
3 Technical data.......................................................................................................17
3.1 General information....................................................................................17
3.2 Operating condition ..................................................................................17
3.3 Power pecification ....................................................................................18
3.4 Dimen ional heet.......................................................................................18
3.5 Type de ignation........................................................................................18
4 Structure and function.............................................................................................19
4.1 Overview and brief de cription....................................................................19
4.2 Optional Acce orie ...................................................................................21
4.2.1 Segmented clamping bu hing...........................................................21
4.2.2 Grea e...........................................................................................21
4.2.3 Grea e gun.....................................................................................21
5 Tran porting, packaging, toring.............................................................................22
5.1 Safety in truction for tran porting................................................................22
5.2 Symbol on the packaging...........................................................................22
5.3 Tran port in pection....................................................................................22
5.4 Packaging..................................................................................................23
5.5 Storing.......................................................................................................24
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MANDO Adapt T611. engli h
6 A embly...............................................................................................................25
6.1 Preparation ...............................................................................................25
6.1.1 Preparing the machine for the a embly of the MANDO Adapt............25
6.1.2 Preparing the adaption clamping device MANDO Adapt T611...........27
6.2 A embling of the clamping device...............................................................27
6.2.1 A embling the MANDO Adapt........................................................29
6.2.2 Mount the work piece pecific egmented clamping bu hing................30
6.3 Work piece................................................................................................31
6.4 Te t ..........................................................................................................32
6.5 Control of the troke po ition........................................................................33
6.6 Activitie after production i concluded.........................................................33
7 Di a embly, ub equent torage, di po al...............................................................34
7.1 Safety........................................................................................................34
7.2 Di a embling MANDO Adapt T611............................................................35
7.3 Sub equent torage of the clamping device...................................................36
7.4 Di po al.....................................................................................................36
8 Maintenance..........................................................................................................37
8.1 General.....................................................................................................37
8.2 Cleaning....................................................................................................38
8.3 Pre ervation...............................................................................................39
8.4 U e of lubricant..........................................................................................39
8.5 Maintenance chedule.................................................................................40
8.6 Bolt torque.................................................................................................41
9 Trouble hooting....................................................................................................42
9.1 Safety........................................................................................................42
9.2 Trouble hooting table.................................................................................43
9.3 Manually unlocking MANDO Adapt.............................................................44
9.4 Start-up after corrected fault........................................................................45
10 Appendix............................................................................................................46
10.1 Service Hotline..........................................................................................46
10.2 Repre entative .........................................................................................46
10.2.1 Germany......................................................................................47
10.2.2 Europe..........................................................................................48
10.2.3 America........................................................................................51
10.2.4 A ia.............................................................................................52
10.2.5 Au tralia.......................................................................................53
10.2.6 Africa...........................................................................................53
11 Index...................................................................................................................54
»Translation of original installation manual«
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MANDO Adapt T611. General
1 General
1.1 Information about this manual
Thi manual enable afe and efficient handling of the
clamping device.
The manual i a component of the clamping device and
mu t be kept in the immediate vicinity of the clamping
device where it i acce ible for per onnel at all time .
Per onnel mu t have carefully read and under tood thi
manual prior to tarting all ta k . The ba ic prerequi ite
for afe work i compliance with all the afety in truction
and handling in truction in thi manual.
Illu tration in thi manual are provided for a ba ic under-
tanding and may deviate from the actual model of the
clamping device.
It i a umed that the reader i familiar with tandard pro-
cedure , uch a cleaning the mounting urface .
1.2 Explanation of symbols
Safety instructions Safety in truction are indicated by ymbol in thi oper-
ating manual. The afety in truction are introduced by
ignal word that expre the cope of the hazard.
The afety in truction mu t be trictly adhered to, you
mu t act prudently to prevent accident , per onal injury,
and material damage.
DANGE
… indicate an imminent dangerou ituation
than can re ult in death or eriou injury if it i
not avoided.
WA NING
… indicate a po ible dangerou ituation that
can re ult in death or eriou injury if it i not
avoided.
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MANDO Adapt T611. General engli h
CAUTION
… indicate a po ible dangerou ituation that
can re ult in minor or light injury if it e not
avoided.
NOTE
… indicate a po ible dangerou ituation that
can re ult in material damage if it i not avoided.
Tips and recom-
mendations
… indicate u eful tip and recommendation , a
well a information for efficient and trouble-free
operation.
1.3 Limitations of liability
All information and in truction in thi operating manual
have been provided under due con ideration of applic-
able tandard and regulation , the current tate of tech-
nology, a well a our many year of experience.
The manufacturer a ume no liability for damage due to:
➢Failure to follow the in truction in the manual
➢Non-intended u e
➢Deployment of untrained per onnel
➢Unauthorized conver ion
➢Technical change
➢U e of non-approved pare part
The actual cope of delivery can vary from the explana-
tion and graphic repre entation provided in thi manual
in the ca e of pecial ver ion , if upplemental order op-
tion are de ired, or on the ba i of the late t technical
change .
The agreed obligation in the delivery contract, the gener-
al term and condition , a well a delivery condition of
the manufacturer, and the tatutory regulation valid at
the time the contract wa concluded, apply.
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MANDO Adapt T611. General
1.4 Max. PM
CAUTION!
The maximum permi ible RPM of the clamping
device mu t be redetermined in every application
ca e, on the ba i of the clamping force required
for machining.
Of all RPM of the group pecified, the lowe t
given RPM mu t alway be u ed.
1.5 Copyright
Thi manual i protected by copyright and i provided ex-
clu ively for internal purpo e .
Delivery of the operating manual to third partie , duplica-
tion in any form – including excerpt – a well a exploit-
ation and/or communication of the content, are not per-
mitted [except for internal u e] without written approval
from the manufacturer.
Action to the contrary make damage compen ation man-
datory. We re erve the right to enforce additional claim .
1.6 Scope of delivery
All tool and acce orie that are not included in
the cope of delivery are marked a optional.
In cope of delivery of the MANDO Adapt T611:
MANDO Adapt T611
Draw bolt
Screw
Optionally the cope of delivery of the MANDO Adapt
T611 include :
Grea e / Grea e gun
Segmented clamping bu hing
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MANDO Adapt T611. General engli h
1.7 Spare parts
WA NING!
Safety risk if the wrong spare parts are
used!
Incorrect or defective pare part can cau e dam-
age, malfunction, or total failure; they can al o
impair afety.
Only u e manufacturer' original pare part .
Only purcha e pare part from authorized dealer or dir-
ect from the manufacturer. Addre e are in the ap-
pendix.
1.8 Warranty terms
The warranty term are included in the manufacturer'
term and condition .
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MANDO Adapt T611. Safety
2 Safety
Thi ection provide an overview o fall the important
afety a pect for optimal protection of per onnel, a
well a for afe and trouble-free operation.
2.1 esponsibility of the customer
The device i u ed in indu trial application . Con-
equently the owner of the device i ubject to legal in-
du trial afety obligation .
In addition to the afety in truction in thi manual, gener-
ally valid afety and accident protection guideline , and
environmental protection guideline mu t be adhered to
and complied with for the area of implementation of the
device.
WA NING!
isk of injury!
Defective eal or incorrect hydraulic upply can
cau e eriou per onal injury.
Hydraulic line mu t be ecured by the machine
by check valve and a permanent pre ure
monitoring!
WA NING!
isk of injury!
In addition to the afety in truction in thi manu-
al, generally valid afety and accident protection
guideline , and environmental protection
guideline mu t be adhered to and complied with
for the area of implementation of the adaptation
clamping device.
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MANDO Adapt T611. Safety engli h
2.2 Personnel requirements
WA NING!
Danger of injury due to insufficient
qualification!
Improper handling of the clamping device can
cau e eriou injury or material damage.
Only have activitie performed by per onnel
who are qualified to perform the e activitie .
The following qualification are cited in the operating
manual for the variou activity area .
Specialized per onnel
are per onnel who due to their pecialized training,
kill , and experience, a well a knowledge of the ap-
plicable regulation , are capable of executing the ta k
a igned to them and of recognizing and avoiding
po ible hazard on their own.
Hydraulic peciali t
The hydraulic peciali t ha been trained for the partic-
ular ta k area in which he i active and i familiar with
the relevant tandard and regulation . Due to hi pe-
cialized training and experience the hydraulic pecial-
i t can perform ta k on hydraulic equipment and re-
cognize and avoid po ible danger on hi own.
Electric peciali t
The electric peciali t ha been trained for the particu-
lar ta k area in which he i active and i familiar with
the relevant tandard and regulation .
Due to hi pecialized training and experience the
electric peciali t can perform ta k on electric equip-
ment and recognize and avoid po ible danger on hi
own.
Only per on from whom it can be expected that they re-
liably execute their work are con idered a per onnel.
Per on who e capability to react i impaired, for in-
tance through drug , alcohol, or medication, are not
approved.
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MANDO Adapt T611. Safety
Comply with age- pecific and job- pecific regulation
that are applicable at the in tallation ite when elect-
ing per onnel.
2.3 Intended use
The adaption clamping device i de igned for in tallation
in a machine tool according to CE compliant. Within the
machine tool the adaption clamping device i de igned
exclu ively a et-up to a clamping device for quick con-
ver ion from external to internal clamping.
The adaption clamping device hould only be mounted,
operated, maintained, and cleaned by in tructed, pe-
cialized per onnel.
Intended u e al o include compliance with all the in-
truction in thi manual.
The adaption clamping device i to be u ed for the ca e
of application contractually agreed between the produ-
cer/deliverer and the u er, a well a uch ca e of ap-
plication de cribed in the product de cription which are
al o in accordance with the technical value .
The afe function of the adaption clamping device i , a
far a it can be fore een, guaranteed when it i u ed for
the intended purpo e in accordance with the appropri-
ate afety regulation .
Any u e that extend beyond the intended u e, or any
other u e of the adaption clamping device i con idered
to be mi u e and can cau e dangerou ituation .
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