Hainbuch mandoteX User manual

Installation manual
mandoteX
Clamping device adapter, suitable for
MANDO G211
MANDO T211
MANDO T212
for assembl to a machine adapter

mandoteX
Table of contents
1 General....................................................................................................................4
1.1 Information about this manual........................................................................4
1.2 Explanation of s mbols..................................................................................4
1.3 Limitations of liabilit .......................................................................................5
1.4 Max. RPM.......................................................................................................6
1.5 Cop right........................................................................................................6
1.6 Scope of deliver ............................................................................................6
1.7 Spare parts.....................................................................................................7
1.8 Warrant terms...............................................................................................7
2 Safet ......................................................................................................................8
2.1 Responsibilit of the customer.......................................................................8
2.2 Personnel requirements.................................................................................9
2.3 Intended use.................................................................................................10
2.4 Personal protective equipment.....................................................................11
2.5 Special dangers............................................................................................12
2.6 Further warnings...........................................................................................15
2.7 Clamping force.............................................................................................16
2.8 Screws..........................................................................................................16
2.9 Functionalit .................................................................................................17
2.10 Environmental protection..............................................................................17
3 Technical data.......................................................................................................18
3.1 General information......................................................................................18
3.2 Operating conditions.....................................................................................19
3.3 Power specifications.....................................................................................20
3.4 T pe designation..........................................................................................20
4 Structure and function...........................................................................................21
4.1 Overview and brief description.....................................................................21
4.2 Optional Accessories....................................................................................22
4.2.1 Mounting screws mandoteX...............................................................22
4.2.2 Grease................................................................................................22
5 Transporting, packaging and storing....................................................................23
5.1 Safet instructions for transporting...............................................................23
5.2 S mbols on the packaging...........................................................................23
5.3 Transport inspection.....................................................................................24
5.4 Unpacking and inner-compan transportation.............................................24
5.5 Packaging.....................................................................................................25
5.6 Storing..........................................................................................................26
6 Assembl ...............................................................................................................27
6.1 Pre-consideration.........................................................................................27
6.2 Installation....................................................................................................28
6.2.1 Preparations.......................................................................................28
6.2.2 Assembl of the drawtube adapter....................................................30
6.2.3 Preparation of the machine adapter...................................................31
6.2.4 Preparation of the clamping device adapter......................................31
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mandoteX
6.2.5 Assembl of the adapter to the mandrel MANDO G211....................32
6.2.6 Assembl of the clampng device adapter to the mandrel..................33
6.2.7 Assembl of the machine adapter......................................................37
6.2.8 Assembl of the mandrel with clamping device adapter....................39
6.2.9 Checking and adjusting the concentricit ..........................................40
6.2.10Controlling the face run and the concentricit of the mandrel...........40
6.2.11Assembl of the changing parts.........................................................42
6.3 Inspections...................................................................................................42
6.4 Control of the stroke position........................................................................43
6.5 Activities after production is concluded........................................................43
7 Disassembl ..........................................................................................................44
7.1 Safet ............................................................................................................44
7.2 Disassembling the clamping device.............................................................45
7.2.1 Assembl of the changing parts.........................................................45
7.2.2 Disassembl of the clamping device with clamping device adapter..46
7.2.3 Disassembl of the clamping device adapter from the mandrel........47
7.2.4 Disassembl of the adapter from the mandrel MANDO G211...........48
7.2.5 Disassembl of the machine adapter.................................................49
7.2.6 Disassembl of the drawtube adapter................................................49
7.3 Subsequent storage of the clamping device................................................50
7.4 Disposal........................................................................................................50
8 Maintenance..........................................................................................................51
8.1 General.........................................................................................................51
8.2 Cleaning........................................................................................................52
8.3 Preservation.................................................................................................53
8.4 Use of lubricant.............................................................................................54
8.5 Maintenance schedule.................................................................................55
8.6 Bolt torque....................................................................................................57
9 Trouble shooting...................................................................................................58
9.1 Safet ............................................................................................................58
9.2 Trouble shooting table..................................................................................59
9.3 Start-up after corrected fault.........................................................................60
10 Appendix...............................................................................................................61
10.1 Service Hotline.............................................................................................61
10.2 Representatives............................................................................................61
10.2.1Europe................................................................................................61
10.2.2North america.....................................................................................64
10.2.3South america....................................................................................64
10.2.4Asia....................................................................................................64
10.2.5Australia.............................................................................................65
10.2.6Africa..................................................................................................65
Index..............................................................................................................................67
»Translation of original installation manual«
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mandoteX – General
1 General
1.1 Information about this manual
This manual enables safe and efficient handling of the
clamping device.
The manual is a component of the clamping device and
must be kept in the immediate vicinit of the clamping
device where it is accessible for personnel at all times.
Personnel must have carefull read and understood
this manual prior to starting all tasks. The basic prere-
quisite for safe work is compliance with all the safet
instructions and handling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and ma deviate from the actual model of
the clamping device.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Explanation of s mbols
Safet instructions Safet instructions are indicated b s mbols in this
operating manual. The safet instructions are introdu-
ced b signal words that express the scope of the ha-
zard.
The safet instructions must be strictl adhered to.
You must act prudentl to prevent accidents, personal
injur , and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injur if it is
not avoided.
WARNING
… indicates a possible dangerous situation
that can result in death or serious injur if it is
not avoided.
CAUTION
… indicates a possible dangerous situation
that can result in minor or light injur if it es not
avoided.
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mandoteX – General
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
Tips and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trouble-
free operation.
1.3 Limitations of liabilit
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technolog , as well as our man ears of experience.
The manufacturer assumes no liabilit for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deplo ment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
Use of non-approved accessories
The actual scope of deliver can var from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the deliver contract, the
general terms and conditions, as well as deliver condi-
tions of the manufacturer, and the statutor regulations
valid at the time the contract was concluded, appl .
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mandoteX – General
1.4 Max. RPM
CAUTION!
The maximum permissible speed is marked on
the product.
B the combination of a clamping device and
an add on clamping device a reduction of the
maximum permissible speed ma be necessa-
r .
Of all RPMs of the groups specified, the lo-
west given RPM must alwa s be used.
Note that the clamping force is influenced b
the centrifugal force of the clamping elements.
If necessar , adjust the machining force!
1.5 Cop right
This manual is protected b cop right and is provided
exclusivel for internal purposes.
Deliver of the operating manual to third parties, dupli-
cation in an form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrar make damage compensation
mandator . We reserve the right to enforce additional
claims.
1.6 Scope of deliver
All tools and accessories that are not included
in the scope of deliver are marked as optio-
nal.
In scope of deliver of the clamping device adapter:
1 Clamping device adapter, consisting of
Flange
Threaded adapter
Mounting screws
In scope of deliver of the machine adapter:
1 Machine adapter, consisting of
Flange
Threaded adapter
Mounting screws
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mandoteX – General
1.7 Spare parts
WARNING!
Safet risk if the wrong spare parts are
used!
Incorrect or defective spare parts can cause
damage, malfunction, or total failure; the can
also impair safet .
Onl use manufacturer's original spare parts.
Onl purchase spare parts from authorized dealers or
direct from the manufacturer. Addresses are in the ap-
pendix.
1.8 Warrant terms
The warrant terms are included in the manufacturer's
terms and conditions.
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mandoteX – Safet
2 Safet
This section provides an overview o fall the important
safet aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Responsibilit of the customer
The product is used in industrial applications. Conse-
quentl the owner of the product is subject to legal in-
dustrial safet obligations.
In addition to the safet instruction in this manual, ge-
nerall valid safet and accident protection guidelines,
and environmental protection guidelines as well as
the machines' manual must be adhered to and com-
plied with for the area of implementation of the devi-
ce.
Note in particular that the status scans of the machine
must be adjusted to the respective product.
DANGER!
Risk of injur due to thrown out parts!
Incorrect machine settings ma lead to the
throwing out of parts.
The status scans the machine must be set to
the respective clamping device.
Regularl check the status scans of the ma-
chine, see chapter »Maintenance Schedule«.
If the end position can not be reached the
product ma no longer be used.
Observe the operating instructions of the ma-
chine.
WARNING!
Risk of injur !
Declining operating force, for example b decli-
ning energ suppl , ma cause serious perso-
nal injur .
The product ma be used onl on machines
where it is ensured, that during use, the ope-
rating force does not drop.
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mandoteX – Safet
WARNING!
Risk of injur !
An incorrect media suppl [h draulic, pneumat-
ic], e.g. b damaged or missing seals or pipes,
can cause serious personal injur .
H draulic and / or pneumatic tubes must be
secured b the machine b check valves and
a permanent pressure monitoring!
2.2 Personnel requirements
WARNING!
Danger of injur due to insufficient qualifi-
cation!
Improper handling of the clamping device can
cause serious injur or material damage.
Onl have activities performed b personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating
manual for the various activit areas.
Specialized personnel
are personnel who due to their specialized training,
skills, and experience, as well as knowledge of the
applicable regulations, are capable of executing the
tasks assigned to them and of recognizing and avoi-
ding possible hazards on their own.
H draulic specialist
The h draulic specialist has been trained for the
particular task area in which he is active and is fami-
liar with the relevant standards and regulations. Due
to his specialized training and experience the h -
draulic specialist can perform tasks on h draulic
equipment and recognize and avoid possible dan-
gers on his own.
Electric specialist
The electric specialist has been trained for the parti-
cular task area in which he is active and is familiar
with the relevant standards and regulations.
Due to his specialized training and experience the
electric specialist can perform tasks on electric
equipment and recognize and avoid possible dan-
gers on his own.
Onl persons from whom it can be expected that the
reliabl execute their work are considered as person-
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mandoteX – Safet
nel. Persons whose capabilit to react is impaired, for
instance through drugs, alcohol, or medication, are
not approved.
Compl with age-specific and job-specific regulati-
ons that are applicable at the installation site when
selecting personnel.
2.3 Intended use
The clamping device adapter is designed for assemb-
l to a MANDO T211 / MANDO T212. Within the ma-
chine tool the mandoteX is designed exclusivel as
an interface between the machine spindle and a seg-
mented mandrel.
The mandoteX should onl be mounted, operated,
maintained, and cleaned b instructed, specialized
personnel.
Intended use also includes compliance with all the in-
structions in this manual.
The mandoteX is to be used for the case of applicati-
on contractuall agreed between the producer/deliver-
er and the user, as well as such cases of application
described in the product description which are also in
accordance with the technical values.
The safe function of the mandoteX is, as far as it can
be foreseen, guaranteed when it is used for the inten-
ded purpose in accordance with the appropriate safe-
t regulations.
An use that extends be ond the intended use, or an
other use of the mandoteX is considered to be misuse
and can cause dangerous situations.
WARNING!
Danger due to misuse!
Misuse of the mandoteX can cause dangerous
situations.
Particularl refrain from the following uses of
the mandoteX:
Use in machines other than machine tools.
Use in machine tools with technical data
other than that specified on the mandoteX.
Claims of an t pe due to damage arising from non-
intended use are excluded.
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mandoteX – Safet
Unintended and improper use of the adapter is for ex-
ample:
if the clamping device is not assembled properl to
the adapter.
If safet regulations are disregarded and persons
are working at the adapter without additional protec-
tive devices e.g. for machining.
If a mandoteX is used for machines or clamping de-
vices for which it is not intended.
2.4 Personal protective equipment
Wearing of personal protective equipment is required
to minimize health hazards when working with the de-
vice.
Alwa s wear the protective equipment necessar for
the respective task when working with the device.
Follow the instructions that have been posted in the
work area.
Alwa s wear For all tasks alwa s wear:
Protective work clothing
is tight-fitting work clothing with low resistance to tea-
ring, with tight sleeves, and without projecting parts. It
is primaril used to protect against entanglement b
moving machine parts.
Do not wear rings, chains, or other jewelr .
Safet footwear
for protection against heav falling parts and slipping
on slipper substrates.
For special tasks
wear
Special protective equipment is required when execu-
ting special tasks. Separate reference is made to this
equipment in the specific sections of this manual. This
special protective equipment is explained below:
Hard hat
to protect against falling and fl ing parts and materi-
als.
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Protective goggles
to protect e es from fl ing parts and liquid splashes.
Protective gloves
to protect hands from friction, abrasion, puncture
wounds, or deeper injuries, as well as from contact
with hot surfaces.
2.5 Special dangers
In the following section residual risks are cited that
occur due to installation of the clamping device in a
machine tool. In each case the residual risks that
have been determined based on a risk anal sis of the
machine must be specified b the customer.
Follow the safet instructions listed here and the
warnings in the other sections of this manual to re-
duce health hazards and to avoid dangerous situati-
ons.
Horizontal / l ing
parts
WARNING!
Danger of injur due to horizontal parts!
Before transporting the clamping device in ho-
rizontal condition:
Put the clamping device on a non-slip pad
Screw in the e e bolts
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mandoteX – Safet
Suspended loads WARNING!
Life-threatening danger due to suspended
loads!
Clamping device with weight more than 15 kg
must be lifted with a crane. When lifting the
clamping device there is a life-threatening ha-
zard due to falling parts or parts swinging out
of control.
Never step under suspended loads.
Never lift suspended loads over persons.
Compl with the instructions concerning the
intended attachment points. Ensure that the
sling gear is securel seated!
Do not attach lifting gear in projecting com-
ponents.
Onl use approved hoists and sling gear with
sufficient bearing capacit .
Do not use rope and belts that are torn or
fra ed.
Moving parts WARNING!
Danger of injur due to moving parts!
Rotating parts of the clamping device can cau-
se serious injuries.
Do not reach into moving parts or handle mo-
ving parts during operation.
Note the gap dimensions of moving parts.
Do not open covers when the device is in
operation.
Be aware of afterrun time:
Prior to opening the covers ensure that all
parts have come to a standstill.
Wear tight-fitting protective work clothing in
the danger zone.
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Wrong clamping of
the workpiece
WARNING!
Danger of injur due to incorrect clamping
of the work piece!
Incorrect workpiece clamping ma lead to the
ejection of the workpiece and result in serious
injuries.
Under dimensioned parts can lead to incorrect
clamping!
Check the unmachined workpieces at ran-
dom on dimensional accurac .
Too low axial clamping force can lead to the
reduction of radial clamping force!
Too high axial clamping force can lead to da-
mage of the components of the clamping devi-
ce!
Check and adjust, if necessar , the axial
clamping force regularl .
Do random checks of the unmachined work-
pieces on dimensional accurac .
Missing changing
parts
WARNING!
Danger of injur due to missing changing
parts!
When operating the clamping device without
changing parts [segmented clamping bushing,
clamping heads, work piece end-stops] there is
a higher danger of crushing injuries due to the
stroke of movable components of the clamping
device.
The clamping process ma not be initiated
without assembled segmented clamping bus-
hing and/or work piece end-stop.
Parts with sharp
edges
WARNING!
Risk of injur !
When screwing in individual components such
as for example work piece end-stops, threaded
adapters and similar devices that are equipped
with an external thread or wear caused b
burrs, there is risk of cutting.
The operation must be done onl b qualified
personnel.
Wearing of gloves / [PSA / personal protecti-
ve equipment] is required!
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mandoteX – Safet
CAUTION!
Risk of injur !
A special use-dependent or job-based design
can result in variations in the clamping strokes
and thus the clamping force.
The notes on the associated clamping situati-
ons or product drawing must alwa s be ob-
served
2.6 Further warnings
WARNING!
Risk of injur !
Never start rotating the clamping device wi-
thout a clamped workpiece.
For operation an available clamping position
must be clamped with a suitable workpiece.
WARNING!
Risk of injur !
Never reach for the clamping device while the
spindle is rotating. Before starting to work on
the mandrel, make sure the machine spindle
cannot be put in motion.
WARNING!
Risk of injur !
Falling down of the clamping device or its parts
can cause severe bruises and fractures.
The dead weight of the clamping device or its
parts can lead to high ph sical stress.
WARNING!
Risk of injur !
B repeated reworking or wear and tear of the
clamping surfaces sharp edges and burrs ma
appear and lead to severe cutting damages.
WARNING!
Damage of clamping device!
The clamping device ma be released exclusi-
vel in the non-rotating condition!
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2.7 Clamping force
The achieved clamping force can var due to the main-
tenance condition of the clamping device [state of lubri-
cation and degree of contamination] [see chapter
»Maintenance«].
The clamping force must be checked at regular inter-
vals. This requires the use of static clamping force
measuring devices.
CAUTION!
Damages due to excessive draw and com-
pressive force!
An excessive draw force and/or compressive
force ma damage the clamping device and/or
the drawtube adapter.
The max. draw force and compressive force
ma not be exceeded.
2.8 Screws
Moving parts WARNING!
Danger of injur due to screws and stud
screws being accelerated out of the device!!
Screws and stud screws radiall attached to
the product can be accelerated out of the devi-
ce and cause severe injuries.
At the product radiall mounted screws and
stud screws which were loosened for assem-
bl and maintenance must be re-tightened
with the correct tightening torque!
The tightening torque is given at the product
itself, near the screw or threaded pin, and/or
given in chapter »Bolt torque«.
All screws or stud screws that are not mar-
ked with a tightening torque specification are
tightened with the prescribed tightening tor-
que and locked [medium-strength bonding] in
the factor and should onl be unscrewed af-
ter consultation with the manufacturer. If in
doubt ou must contact the manufacturer im-
mediatel do determine the subsequent pro-
cedure.
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mandoteX – Safet
2.9 Functionalit
NOTICE!
With high contamination of the clamping device
the functionalit is no longer guaranteed.
The cleaning and maintenance intervals must
be observed.
2.10 Environmental protection
NOTE!
Environmental hazard due to incorrect
handling!
Incorrect handling of environmentall hazar-
dous substances, particularl improper dispo-
sal, can cause significant environmental dama-
ge.
Alwa s compl with the instructions cited be-
low
If environmentall harmful substances should
inadvertentl get into the environment, initiate
suitable measures immediatel . If in doubt
notif the responsible municipal authorit
about the damage.
The following environmentall harmful substances are
used:
Lubricants Lubricants like greases and oils can contain toxic sub-
stances. Ensure that the do not get into the environ-
ment.
The device must be disposed of b a specialized dis-
posal compan .
To achieve trouble-free operational performance of
the clamping device onl use HAINBUCH lubricants.
See the appendix for reference addresses.
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mandoteX – Technical data
3 Technical data
3.1 General information
The clamping device adapter is available in different
sizes and variants.
Information about e.g.
dimensions
weight
max. RPM
max. clamping force
ou will find on the corresponding drawing that ou
can order at HAINBUCH.
Clamping device adapter
Size Order no. Outer-Ø/
reception-Ø
Flange
length
Bolt hole circle
Ø/amount
XXS-4 10645/0001 Ø139 / 131h4 10 mm Ø116 / 3xM8
G211
11088/0002
consisting of:
11088/0001
10645/0003
Ø139 / 131h4 25 mm Ø116 / 6xM8
Mounting screws mandoteX
Screws suitable for Scope of deliver Order no.
MANDO T211 – size 0-3 3 x M8x30-1; 3 x M8x45-1 11084/0001
MANDO T211 – size 4
MANDO T212 – size XXS-2 3 x M8x35-1; 3 x M8x50-1 11084/0002
MANDO T212 – size 3 3 x M8x45-1; 3 x M8x60-1 11084/0003
MANDO T212 – size 4 3 x M8x50-1; 3 x M8x65-1 11084/0004
Machine adapter
Size Order no. Flange length Bolt hole circle Ø/
Amount for clamping device
DIN55028-A KK5 10646/0001 40 mm LKØ116 / 6xM8
DIN55028-A KK6 10646/0002 40 mm LKØ116 / 6xM8
DIN55028-A KK8 10646/0004 45 mm
LKØ116 / 6xM8
LKØ192 / 6xM8
IP140 10646/0003 35 mm LKØ116 / 6xM8
IP170 10646/0005 35 mm LK133,4/ 6xM12
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mandoteX – Technical data
WARNING!
Risk of injur !
Using false technical data can lead to serious
personal injur and propert damage.
The technical data [label on the product, as-
sembl drawing] must be observed and ma
not be modified b the operator!
3.2 Operating conditions
Environment Specification Value Unit
Temperature range 15 - 65 °C
Mechanical actuating In each possible operating condition the maximum
draw force and compressive force ma not be excee-
ded!
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mandoteX – Technical data
3.3 Power specifications
NOTE!
Material damage if the power specifications
do not agree!
If the power specifications of clamping device,
machine adapter and machine do not agree,
severe damage extending to total damage can
occur.
Onl assemble clamping devices and adap-
ters in machines with the same power speci-
fications.
Information on maximum clamping force and drawtu-
be force is provided on the clamping device and the
adapter.
If the power values become unreadable through the
abrasive effect, please refer from the manual and/or
get in contact to the manufacturer.
3.4 T pe designation
Fig. 1
The t pe designation is on the product and includes
the following information:
1 ID no. [marked with the # s mbol]
2 Maximum speed [rpm]
3 Maximum clamping force [kN]
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