Hakko Electric Machine Works Co., Ltd. HAP2031 User manual

HAP2031(F)
／
2051(F)
／
2076(F)
HAP2081(F)
／
2101(F)
HAP2151(F)
／
2201(F)
HAP2301(F)
／
2402(F)
HAP2051T
／
2101T
HANDLINGMANUAL
HAP2000Series
HAKKOHOTAIRGENERATOR
Thankyouforyourpurchasing
Pleasefollowinstructionshereinthoroughly
forcorrectuse.
Holdthismanualatconvenientplacefor
reminding.
Pleasecheckthefollowings
whengoodsarrived.
・Thenameplateofthegoods,ifall
goodsorderedareincludedornot.
・Whetherbeingnotdamagedand
deformedbytheaccidentduring
transportation.
・Whetherthereareanyslackin
bolts,nuts&etc.
B3-2021-04

1
○PREFACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥2
○SAFETY
IMPORTANTSAFETYINFORMATION ‥‥‥‥‥‥‥‥‥‥‥2
CAUTIONFORSAFETY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥3
○SUMMARY
MAINSPECIFICATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥5
WIRINGDIAGRAM ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥7
OUTWARDSIZE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥8
○NAME OF THE PARTS
MAIN BODY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
CONTROLLER ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥10
○INSTALLATION
INSTALLATIONPLACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
INSTALLATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
PIPING ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥12
WIRING‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥13
TRIALOPERATION&ADJUSTMENT‥‥‥‥‥‥‥‥‥‥14
○OPERATION
WINDFANOPERATION/FANOPERATION ‥‥‥‥‥‥‥15
STOP ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥15
TIMEROPERATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥16
TIMERSTOP ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥16
○CONTROLLER
OPERATIONMETHOD ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥17
HOWTOSETCONTROLTEMPERATURE ‥‥‥‥‥‥‥17
HOWTOSETAFREQUENCY ‥‥‥‥‥‥‥‥‥‥‥‥‥18
HOWTOSETTIMER ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥18
HOWTOCHECKREMAININGTIMEOFTIMER ‥‥‥‥‥18
TERMINALFOROUTERCONTROL ‥‥‥‥‥‥‥‥‥‥‥19
○PHENOMENAATIRREGULARITY ‥‥‥‥‥‥‥‥‥‥‥‥20
○TROUBLESOLUTION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥21
○MAINTENANCE
DAILYCHECKING・ MAINTENANCE ‥‥‥‥‥‥‥‥‥‥22
STORAGE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥22
○DATA
CONVENIENTFUNCTIONSOFHAPCONTROLLER‥‥‥23
LISTOFCONTROLLERPARAMETER‥‥‥‥‥‥‥‥‥‥30
○AFTERSERVICE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥BackCover
CONTENTS

2
IMPORTANTSAFETYINFORMATION
Thisdescribesoninstallation,operation,checkingandmaintenanceofHAKKO'sHot
AirGeneratorHAP2000series.Pleaseusedevicewellwithfullknowledge !.
Holdthismanualatconvenientplaceforreminding.letusknowwhenithasbeen
lostorunreadablewithdirties.
InhandlingofHAKKO'sHotAirGenerator "HAP2000series".complywellwithinstruc-
tionshereinwiththroughreadingandunderstanding.
ThereareseveraldangerousportionsinvolvedinHAKKO'sHotAirGenerator
"HAP2000series",suchashightemperatureportiontogeneratehotwind,mightbecause
offireburn,workingportion,mightbecauseofwindingupandhighvoltageportion,
mightbecauseofelectricshock.
Thosethingsandportionsmentionedintheabove,iftheyarenothandledproperly,
mightbecomecauseofdeathincidentorfire.
Itisdifficultforthecompanytoimagineallaboutpotentialriskswhichmightoccurinthe
future,buteveryprobabilityofriskshasbeendescribedasmanyaspossible.
Tocomplywithwarningsandinstructionsdescribedhereinistoensuremoresafety.
Warningsondangerarespecifiedin3kinds,whichareexpressedwithwarning label
attachedonproductsandshowninthismanual.
DonotmodifyorrepairHAKKO'sHotAirGenerator"HAP2000series"withoutanyconsul-
tationtoHAKKOshop.Itmightdamageseriouslysafetyfactorofadevicetorepairforthe
thingsnotmentionedinthemanual.
PREFACE
DANGE
R
WARNING
CAUTION
Incaseofnotcomplyingwithinstructions,anopere-
torwillbedeadorinjured.
Incaseofnotcomplyingwithinstructions,anopere-
tormightbedeadorinjured.
Incaseofnotcomplywithinstructions,anoperetor
mightbeslightlyhurtormaterialswouldbedamaged.

3
DANGE
R
WARNING
● Donotdissolveand/ormodify
CAUTIONFORSAFETY
Donotdissolveand/ormodify
device.Itwillcauseoffiring,
electricityshockandfailure.
● Do not splash water onto main
body and controller
Itmightcauseofelectricity
shockoroutoforder.
● Donottakeoffacoverduring
operation
Donotoperatewithoutside
cover.Itwillcauseoffiring,
electricleakageandburn.
●Do not touch high temperature
portion by hand
It is high temperature around
exhaust outlet. Do not touch high
temperature portion by hand. It
will cause of firing, electricleakage and burn.
● Donotcloseinletandoutlet
duringoperation
Donotcloseinletandoutlet
duringoperation.Itwillcause
offiringandoutoforder.
● Donotoperatebywethand
Donotoperatebywethand.
Itwillcauseofelectricshock.
●Donotuseincircumstance
underdustyandyarnworn.
Itwillcauseoffireduetoheated
yarnflameexhaustedfromoutlet
ofHotAirGenerator.
● In case of powder transportation
line by hot wind, a check valve
shall be installed at outlet
Itwillcauseoffireorexplosion
whenpowderflowreversefrom
outlet.
●Donotheatexplosiveorflammablegasandusea
deviceinthosegascircumstance
Thedeviceisnotclassifiedinexplosiveproofspecification.
Donotheatexplosiveorflammablegasanduseadeviceinthosegas
circumstance,itmightcauseofexplosionandfiring.
(keepstrictly)

CAUTION
●
Donottouchterminalsof
heater
Donottouchterminalsof
heaterandpowersourcedur-
ingoperation.
Itwillcauseofelectricshockorburn.
●Donotinsertthingsandhand
atinandoutlet
Itwillcauseoffireordamage.
●Donotputflammablethings
ataroundoutlet
Itwillcauseoffireordamage.
●Keepdesignatedtemperature
range
Keep designated temperature
range of outlet of device. If higher
temperature than the designated
set used. It will cause of fire or out of order.
● Complystrictlywithregular
powerandvoltage
Donotuseothersthanindicated
powerandvoltage.Itwillcause
offire,electricshock,outof
order.
●Donotputflammablethings
aroundinlet
Itwillcauseoffireoroutof
order,ifitshouldbesuctioned.
●
Keep designated temperature
range of inlet air
Incirculationsystemuse,Keep
designatedtemperaturerangeof
everyinletofeachdevice.If
higherorlowertemperaturethan
thedesignatedsetused,Itwillcauseof
fireoroutoforder.
●Donotheatcorrosivegasor
humidityair
Itwillcauseofelectricshock
oroutoforder.
● Donotuseoutdoors
Thisisonlyforindooruse.
Donotuseoutdoorswhereitis
sunnyandrainy.
Itwillcauseoffire.
●
Setearthcertainly
Itwillcauseofelectricleakage
orshock.
WARNING
4

5
SUMMARY
《MAINSPECIFICATION》HAP2000SERIES
HAP2000SERIES
ModelNo. HAP2031 HAP2051 HAP2076 HAP2081 HAP2101
ProductCode 00700210 00700220 00700230 00700240 00700250
PowerSource 3-phase200V（50/60Hz）
TotalWattage 3.2kW 5.2kW 7.7kW 8.3kW 10.3kW
HeaterWattage 3kW 5kW 7.5kW 8kW 10kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz）
4.0／ 4.8裙/min（damperfullopen）
3.2／ 3.8裙/min（damper2/3open）
2.0／ 2.4裙/min（damper1/3open）
6.7／ 7.8裙/min（damperfullopen）
5.7／ 6.6裙/min（damper2/3open）
3.6／ 4.3裙/min（damper1/3open）
AirFlowAdjustmentType Adjustswithair-intakeadjustmentplate
SuctionDiameter φ75㎜（withair-intakeadjustmentplate） φ100㎜（ withair-intakeadjustmentplate ）
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow 5.4／ 6.2裙/min （50/60Hz） 8.8／ 10.4裙/min （50/60Hz）
Max.StaticPressuer 0.63／ 0.91kPa（50/60Hz） 0.95 ／1.35kPa（50/60Hz）
Wattage 3phase200V 0.15kW 3phase200V 0.3kW
NoiseatMax.AirFlow 55／ 59dB（50/60Hz） 64 ／66dB（50/60Hz）
PowerSourceElectricWire 4core×3.5袿×3m 4core
×
5.5袿
×
3m 4core
×
5.5袿
×
3m 4core
×
8袿
×
3m
Weight 28kg 34kg 35kg
ModelNo. HAP2151 HAP2201 HAP2301
ProductCode 00700260 00700270 00700280
PowerSource 3-phase200V（50/60Hz）
TotalWattage 16.5kW 21.5kW 31.5kW
HeaterWattage 15kW 20kW 30kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz）
13.4／ 15.5裙/min（damperfullopen）
11.8／ 14.0裙/min（damper2/3open）
7.9／ 9.2裙/min（damper1/3open）
21／ 25裙/min（damperfullopen）
19／ 22裙/min（damper2/3open）
13／ 15裙/min（damper1/3open）
AirFlowAdjustmentType Adjustswithair-intakeadjustmentplate
SuctionDiameter φ125㎜（withair-intakeadjustmentplate） φ148 ㎜（damperwithflange）
OutletDiameter φ123㎜ stainlesspipe
SuctionWindTemperature −10℃〜230℃
Blower
Specific
-ation
Max.WindFlow
20／ 22.6裙/min （50/60Hz） 30／ 36裙/min （50/60Hz）
Max.StaticPressuer
1.61／ 2.32kPa
（50/60Hz）
1.96／ 2.85kPa
（50/60Hz）
Wattage 3-phase200V 1.5kW
NoiseatMax.AirFlow
68／ 72dB
（50/60Hz）
72／ 75dB
（50/60Hz）
PowerSourceElectricWire
4core
×
14袿
×
3m 4core
×22袿×3m
4core
×38袿×3m
Weight 73kg 76kg 108kg
HAP2402
00700292
41.5kW
40kW
200kg
φ148㎜ stainlesspipe
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
《 MAINSPECIFICATION 》

6
ModelNo. HAP2031F HAP2051F HAP2076F HAP2081F HAP2101F
ProductCode 00700211 00700221 00700231 00700241 00700251
PowerSource 3-phase200V（50/60Hz）
TotalWattage 3.2kW 5.2kW 7.7kW 8.3kW 10.3kW
HeaterWattage 3kW 5kW 7.5kW 8kW 10kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz） 2.3裙/min〜 4.8裙/min 3.7裙/min〜7.8裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ75㎜ φ100 ㎜
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow
6.2裙/min 10.4裙/min
Max.StaticPressuer
0.91kPa 1.35kPa
Wattage 3-phase200V 0.15kW 3-phase200V 0.3kW
NoiseatMax.AirFlow
59dB 66dB
PowerSourceElectricWire 4core×3.5袿×3m 4core
×
5.5袿
×
3m 4core
×
5.5袿
×
3m 4core
×
8袿
×
3m
Weight 28kg 34kg 35kg
ModelNo. HAP2151F HAP2201F HAP2301F HAP2402F
ProductCode 00700261 00700271 00700281 00700293
PowerSource 3-phase200V（50/60Hz）
TotalWattage 16.5kW 21.5kW 31.5kW 41.5kW
HeaterWattage 15kW 20kW 30kW 40kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz） 7.7裙/min〜 15.5裙/min 12裙/min〜 25裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ125㎜ φ148㎜ pipe
OutletDiameter φ123㎜ (stainlesspipe) φ148㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow
22.6裙/min 36裙/min
Max.StaticPressuer
2.32kPa 2.85kPa
Wattage
NoiseatMax.AirFlow
72dB 75dB
PowerSourceElectricWire
4core
×
14袿
×
3m 4core
×
22袿
×
3m 4core×38袿×3m
Weight 73kg 76kg 108kg 200kg
3-phase200V 1.5kW
HAP2000FSERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
HAP2000SERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.

7
SUMMARY
ModelNo. HAP2051T HAP2101T
ProductCode 00700810 00700820
PowerSource 3-phase200V（50/60Hz）
TotalWattage 5.4kW 11.5kW
HeaterWattage 5kW 10kW
AirTemp.RangeofOutlet roomtemp.〜300 ℃＊
Max.AirFlow（50/60Hz） 3.2裙/min〜 6.5裙/min 7.2裙/min〜 14.7裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ120㎜ φ150㎜
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜150℃
Blower
Specific
-ation
Max.AirFlow
9.2裙/min 16.3裙/min
Max.StaticPressuer
3.0kPa 5.5kPa
Wattage 3-phase200V 0.4kW 3-phase200V 1.5kW
NoiseatMax.AirFlow
80dB 89dB
Powersourceelectricwire 4core×3.5袿×3m 4core×8袿×3m
Weight 42kg 72kg
HAP2000TSERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
《MAINSPECIFICATION》HAP2000SERIES
hotwindgenerator
MC
MC
（INV）
heater
temperaturesensor
（Ｋthermocouples）
liquidexpansiontype
thermostat
RY
3phase2linecut
SSC
thermalrelay
2000F,Tseriesare
invertertype（INV）
E
FAN
RY
liquidexpansion
typethermostat
Err0
(windfanirregularity) Err4
Err5
(overheatirregularityatoutlet)
overheatirregularity
atinlet
outercontrolterminal
HAPcontroller
wiringdiagram
temperature
control
Err1
(temperaturecontrolirregularity1)

Err3
(thermocouplesfault)
Err2(atthermocouples-2input)
(temperaturecontrolirregularity2)
RSTE
E
NFB


(  )
《WIRINGDIAGRAM 》
CONTINUE

8
120 43 574 70
283
120
240
275
600
168
393
φ
73
480
2 − 7×14round-longhole
Asfaras
inlet
fixinghole
33
120 67443
283
120
240
310
168 393
700
φ98
70
560
41
2 − 7×14round-longhole
fixinghole
Asfaras
inlet
65
330
200
450
900
165
400
φ
123
58
866
735
250
535
70
49
fixinghole
4
− 10×20round-longhole
Asfaras
inlet
140
703
558
45
313
170 55
280
395
190
423
732
4
− 7×14round-longhole
fixinghole
φ
73
70
200
480
75 250
400
523
1016
818
280 650
1050
60 70
φ148
123
135
Hosejointpipe
(F-siriesonly)
fixinghole
4
− 12×24round-longhole
Asfaras
inlet
HAP2031／HAP2051／HAP2076
HAP2031F／HAP2051F／HAP2076F
HAP2081／ HAP2101
HAP2081F／ HAP2101F
HAP2151／ HAP2201
HAP2151F／ HAP2201F
HAP2301／ HAP2402
HAP2301F／ HAP2402F
HAP2051T
70
340
200
472
900
4
− 10×20round-longhole
fixinghole
170
412
φ
98
50
866
675
257
535
70
HAP2101T
《OUTWARDSIZE》
《 OUTWARDSIZE 》 (Size:mm)

9
Outlet
FixingBracket
OutletPanel
LiftingBolt
NamePlate
Handle
FanMotor
InletforCoolWind
Notavailableforunder10ｋＷ
Onefixingholeforunder10ｋＷ
Controller
PowerSourceWire
FixingBracket
FanMotor InlettforCoolWind

Outlet
BracketforFixing
OutletPanel

LiftingBolt
NamePlate
Handle
NotavailableforHAP2051T
Inlet
PowerBreaker
《mainbody》
■ HAP2051T ／ HAP2101T
《MAINBODY 》
■ HAP2000SERIES ／ HAP2000FSERIES
NAMEOFTHEPARTS
Controller
PowerSourceWire
Inlet
PowerBreaker
Damper

FixingBracket
Onefixingholefor
under10ｋＷ.
Notavailablefor
invertertype.

①PowerLamp
Itlightsonbypowerbreaker"ON".
②StopKey
Tostophotwindgenerator.
Pushing"stopkey"duringaHotAirGenerator
beingworkingon,countofdelaytimerstarts
andaHotAirGeneratorstopsafterfinishing
timercountup.
③WindFanKey
To operate wind fan.
Pushing "wind fan key" during a Hot Air Generator
being working on, count of delay timer starts and a
Hot Air Generator continues operation after finish-
ing timer count up.
④HotWindFanKey
Tooperatehotwindfan.
⑤TimerOperationKey
Tooperatehotwindfanafterpassingsetting
time.
⑥TimerStopKey
To stop operation of hot wind fan after passing
setting time, hot wind fan will stop. after finish-
ingtwominutesoperationofwindfanbydelay
timer.
⑦WindFanLamp
Tolightonduringwindfanoperation.
Windfanlampwillgoonandoffonlywhen
10
《CONTROLLER》
電 源
タイマー
遅延タイマー
送 風
外部制御
熱 風
異 常
タイマーリセット
停止
送風
熱風
設定
運転モード
モード切換えタイマー運転
タイマー停止
℃
時.分
Hz
℃
熱風温度（PV）

温度設定（SV）/周波数/時間
送風機異常
出力 出力
オーバーヒート
出力１
温度調節異常 温度調節異常
出力２
外部過昇異常
入力 入力
熱電対２
入力
外部温調入力
−
＋ −
外部送風
入力
外部熱風
入力 
外部制御端子 使用上のご注意
①配線は、熱風発生機本体の電源ブレーカーを遮断して行ってください。
②運転中は、端子台カバーを外さないでください。
③配線材は、シールド線を使用してください。
④外部送風入力および外部熱風入力端子には、無電圧接点を接続してください。
⑤外部温調入力端子には、お客様の温度調節器の制御出力（電圧パルス出力DC12V）を入力してくださ い 。
⑥取扱説明書の記載内容に従い、仕様を御理解いただいた上で、ご使用ください。
＋

①
⑬
⑭
⑯
⑮
②
⑰
⑨
⑫
⑩
⑦
⑧
⑪
⑤
③
⑥
④
windfanoperationstopsafterfinishingcount
updelaytimer,duringdelaytimerworking.
⑧HotWindLamp
Tolightonduringhotwindfanworking.
⑨TimerLamp
Itlightsonandoffduringtimerbeingworking
onortimerbeingcountingduringtimerbeing
stopping.
⑩DelayTimerLamp
Itlightsonandoffduringdelaytimerbeing
counting.
⑪OuterControlLamp
Itlightsonwheninputofoutercontrol(outer
windfan,outerhotwindfanandoutertemper-
aturecontrol)isset.
⑫LampForIrregularity
Itlightsonatirregularityoccurrence.
⑬DisplayforPresentValue
Itshowstemperaturemeasuredatoperation
mode.
Itshowscodesofmode,suchasfrequencyset-
tingmode,timersettingmodeorremainingtime
oftimermode.
Itlightsonwithpowerbreaker"ON".
⑭SettingValueDisplay
Itshowssettingtemperatureatoperationmode.
Itshowssettingvalueoffrequencyatfrequen-
cysettingmode.(onlyforHAP2000F、
HAP2000Tseries)
Itshowstimersettingvalueattimersetting
mode.
Itshowserrorcodeatirregularityoccurrence.
Itlightsonwithpowerbreaker"ON".
⑮DataAlterationKey
Italterseachsettingvalue.
⑯ModeChangingKey
Itchangesmodesinordersuchasoperation
mode,frequencysettingmode(onlyforinverter
equippedtype),timersettingmode,remaining
timeoftimermodeandmodeofthermocouple
monitorforwarning.
⑰OuterControlTerminalCover
This is outer control terminal cover. Removing a
cover, you will see outer control terminal.Please
refer to P19 for more details about outer control
terminal.
《 CONTROLLER 》

11
●Thisisforindoorusespecificationandconditionsforinstalla-
tionplaceshallbecompliedwithfollowings.
①Ambienttemperature ： 0 〜 40 ℃
②HumidityunderR.H.80 ％
③Noexplosiveorcorrosivegasused.
④Norainorwinddirectlyaffected.
⑤Littledust.
⑥NosealingMorethan50mmawayfromwalltocoolingwind
inletoffanmotor.
⑦Floorofinstallationplaceshallbeflat,hardandeven.
Bracketforfixinghasoneholeunder
10kW（exceptforHAP2051T）
TYPE BOLTSIZE QUANTITY
HAP2031／ HAP2051／HAP2076／ HAP2081／HAP2101
HAP2031F／ HAP2051F／HAP2076F／ HAP2081F／HAP2101F M6 2p'ce
HAP2051T M6 4p'ce
HAP2151／ HAP2201／HAP2151F／ HAP2201F／HAP2101T M8 4p'ce
HAP2301／ HAP2402／HAP2301F／ HAP2402F M10 4p'ce
（1）Itisrequiredtoinstallinhorizontallevel.
（2）Keepspaceformaintenanceandrepairworks.
（3）Fixfixingbracketsforinandoutletwithbolts,washersandspringwasherssetforth
below.(bolts,washersandspringwashersarenotincluded)
CAUTION
Tomovedevice,two
menshouldco-operate.
《INSTALLATIONPLACE》《INSTALLATION》
＊Horizontallevelinstalla-
tionisbasicstandardifit
isrequiredtoinstallindif-
ferentway
Pleaseconsultwithour
shop.
《 INSTALLATIONPLACE 》
《
INSTALLATION 》
INSTALLATION

12
（1）Inconnectionofflexiblehosewithoutlet,fastenflexiblehosewith"freeband"
（2）Incircularsystemuse,insertflexiblehoseintoinletandfastenflexiblehosewith"free
band"afterfixingoptionalparts"hosefixingmetal"or"damperwithflange"withinlet.
（ forHAP2301andHAP2402,"damperwithflange"isattached.ForHAP2301F、HAP2402F,"hosefixing
metal"isattached.）
＊
Innerdiameterofconnecting
hoseistobereferredtodiam-
eterofinletandoutletshown
inspecification.
＊ Fixhosefixingmetalor
damperwithflangeby4fixing
bolts.(freebandandflexible
hoseareoptionalparts)
FreeBand
Outlet
FlexibleHose
Packing
DamperwithFlange
Freeband
FixingBolts
FlexibleHose
CAUTION
Select and use suitable mate-
rials of flexible hose in accor-
dance with temperature of
hot wind used. It will be cause
of fire.
TYPE φPD
HAP2031 ／ HAP2051 ／ HAP2076 ／
HAP2031F ／ HAP2051F ／ HAP2076F φ96 ㎜
HAP2301 ／ HAP2402 ／ HAP2301F ／ HAP2402F ／
HAP2101T φ180㎜
HAP2081 ／ HAP2101 ／ HAP2081F ／ HAP2101F φ120㎜
HAP2051T φ140㎜
FixingBoltsSize/Piece
M5× 12 ／4p'ce
M8× 15 ／4p'ce
M5× 12 ／4p'ce
M5× 12 ／4p'ce
《PIPINGCONNECTION》
HAP2151 ／ HAP2201 ／ HAP2151F ／ HAP2201F M5× 12 ／4p'ce
φD
φ75 ㎜
φ150㎜
φ100㎜
φ120㎜
φ125㎜
φP D（P.C.D）
φD
InretSize
4PlacesFixing
ScrewHoles
《 PIPINGCONNECTION 》

13
INSTALLATION
（1）Controllerisnormallylocatedatoppositesideofoutlet,besidestheaforementioned
Followingmightbepossible.
②Fixingtoonremote-controlboard
Removingfromdevice,usingextensional
optioncode（3m、5m、10m） forcontroller
andinstallawayfromdevice.
（2）Connectpowercodetobreakerofinstallation.
ThoseareR（red）、Ｓ（white）、Ｔ（black）andearth（green）
Fastentightlywithsoldersringterminals.
type lengthproductcode
ZAA1103 3m
00950515
ZAA1105 5m00950525
ZAA1110 10m00950535
controllerextensioncode(option)
《ELECTRICWIRING》
《ELECTRICWIRING 》
Shutdownpowersourcesurelywhen
wiringworksaretaken.
CAUTION
Setearthwiretoground.
CAUTION
①Fixingtoonuppersurface
Removingfromonsidecover,fix
controllerontouppercoveratM4
twotappingholeswithscrews.
CONTINUE

14
・Itlightson"powerlamp"of
controller.
（1）Putoninstallationbreakeratcus-
tomer.
（2）Putondevicepowerbreaker.
（1）Push"windfan"keyof
controller.
1. STARTUP
2. OPERATION
3. STOP
Afterfinishingdeviceinstallationandelectricwiring,checkifcorrectactionistakenintrialoperation.
電 源
・Itlightson"windfanlamp"of
controllerandwindfanstarts
rotation.
送 風
送風
（2）Push"hotwind"keyof
controller.
熱風
checkpoint: afterpushing"windfan"key,
pushing"stop"keyatoncethencheckifrota-
tiondirectionofwindfanisasarrowdirection
asindicatedatinletbeforewindfanstopping.
Incaseofreverserotationofwindfan,
changetwo wires eachother(2phase) (not
requiredforinverterequipped)
・Itlightson"hotwindlamp"of
controllerandelectrifies
heater.
熱 風
Check point: checkif itelectrifies heater
temperatureindicationoftemperaturecon-
trollergoesup.
（1）Push"stop"keyofcon-
troller.
停止
・Itputsoff"hotwindlamp"of
controllerandstopselectrify-
ingheater.
・"delaytimerlamp"and"wind
fanlamp"startgoingonand
off.
熱 風
遅延タイマー
送 風
遅延タイマー
送 風
・afterfinishingdelaytimer
counting,"delaytimerlamp"
and"windfanlamp"putout
lightsandwindfanstops.
《TRIALOPERATION・ADJUSTMENT》
Incaseof reverse rotation of
wind fan, maximum wind vol-
umeandstatic pressure will go down. Inother
conditions,over heated irregularity might often
occur,usedeviceinrightrotationdirection.
CAUTION
During"delaytimerlamp"isgoingonand
off,windfanoperatesforthetime（2min-
utes）indelaytimercounting.
Inordertocooldownheater,
delaytimerstartscounting
whenitputsofftoheater
andwindfanoperatesduringcounting.
When"windfanlamp"goesonandoffassameas
"delaytimerlamp"goesonandoff(incaseof
pushing"stopkey"duringhotwindfanworking),
afterfinishing"delaytimer"countingup,windfan
stopsworking.
When"windfanlamp"goesonandoffassameas
"delaytimerlamp"goesonandoff(incaseof
pushing"windfankey"duringhotwindfanwork-
ing),afterfinishing"delaytimer"countingup,wind
fancontinuesworking.
Duringdelaytimeriscountingon,windfancontin-
uesworkinguntiltimercountingup,evenifstop
keyhasbeenpushed.
CAUTION
《 TRIALOPERATION ・ ADJUSTMENT 》
蛯
蛯
蛯
蛯
powersource
windfan
windfan
hotwind
stop
hotwind
hotwind
delaytimer
delaytimer
windfan
windfan

《WINDFANOPERATION・HOTWINDFANOPERATION》
《STOP》
15
OPERATION
Checkifelectricwiringiscorrect,beforestartingoperation.
Alsocheckifpipingconnectionwithdevicearefirmandcorrect.
CAUTION
《 WINDFANOPERATION ・ HOTWINDFANOPERATION
》
（1）
Putonabreakerofdevice. Itlightson"powerlamp".
電 源
送 風
送風
蛯
（2）
Incaseofwindfanoperation.
Push"windfan"keyofcon-
troller.
Itlightson"windfanlamp"and
windfanstartsrotation.
蛯
熱 風
熱風
（3）
Incaseofhotwindfanopera-
tion.Push"hotwind"keyof
controller.
（4）Toaltersettingtemperatureofhotwind,referto17pagesfortempera-
turesetting.
Itlightson"hotwindlamp"and
switchonfanandheaters.
蛯
《 STOP 》
（1）Push"stop"keyofcontroller. Tostopfromwindfanoperation,it
putoff"windfanlamp"andfan
stops.
蛯
蛯
送 風
Tostopfromhotwindfanoperation,
itputoff"hotwindfanlamp"and
"delaytimerlamp"and"windfan
lamp"goonandoff,itputoffheater.
Afterfinishing"delaytime"counting
up,itputsoff"delaytimerlamp"
and"windfanlamp",windfanstops.
Itputsoff"powerlamp"ofcontroller.
During"delaytimerlamp"isgoingonandoff,
windfanoperatesforthetime(2minutes)in
delaytimercounting.
遅延タイマー
送 風
熱 風
停止
（2）Checkingoperationstopofwindfan
andputoffpowerbreakerofdevice.
遅延タイマー
送 風
電 源
Inordertocooldownheater,delay
timerstartscountingwhenitputsoffto
heater,windfanoperatesforcounting.
When"windfanlamp"goesonandoffassame
as"delaytimerlamp"goesonandoff(incase
ofpushing"stopkey"duringhotwindfan
working),afterfinishing"delaytimer"counting
up,windfanstopsworking.
When"windfanlamp"goesonandoffassame
as"delaytimerlamp"goesonandoff(incases
ofpushing"windfankey"duringhotwindfan
working),afterfinishing"delaytimer"counting
up,windfancontinuesworking.
Duringdelaytimeriscountingon,windfancon-
tinuesworkinguntiltimercountingup,evenif
stopkeyhasbeenpushed.
windfan
hotwind
stop
powersource
windfan
windfan
delaytimer
delaytimer
windfan
hotwind
windfan
hotwind
powersource
Incaseofhotwindfanopera-
tion.Push"hotwind"keyof
controller.

iIItlightson"hotwindlamp"and
switchonfanandheater.
"timerlamp"goesonandoffafter
timerhasstarted.
16
《 TIMERSTOP 》
《 TIMEROPERATION 》
タイマー運転
（1）Putonabreakerofdevice. Itlightson"powerlamp"ofcontroller.
電 源
蛯
"timerlamp"goesonandoffafter
timerhasstarted.
Aftersettingtimehaspassed,it
lightson"hotwindlamp"andswitch
onfanandheater.
Itputsoff"timerlamp"simultaneous-
ly.
タイマー
熱 風
タイマー
蛯
（2）Settemperatureofhotwind.
(Refertopage17onhowtoset)
（3）Settimeoftimer.
(Refertopage18onhowtoset)
（4）
Push"timeroperation"key
ofcontroller.
Duringtimeriscountingon,if
settingvalueoftimerhasbeen
changed,settingvaluesetbecomeseffective.
（1）Putonabreakerofdevice. Itlightson"powerlamp".
蛯
（2）Settemperatureofhotwind.
(refertopage17onhowtoset)
（3）Settimeoftimer.
(refertopage18onhowtoset)
CAUTION
電 源
To check remaining time of timer
Duringtimeroperationorstopping,itispossible
tocheckremainingtimeoftimer.Refertopage
18onthedetailofhowtocheck.
《TIMEROPERATION》《TIMERSTOP》
タイマー停止
Aftersettingtimehaspassed,it
putsoffheaterandwindfanoper-
atesforthetime(2minutes).itputs
off"hotwindlamp"and"timerlamp"
itgoesonandoff"delaytimerlamp"
and"windfanlamp".
After2minuteshaspassed,itputs
offwindfanandstopoperationit
putsoff"delaytimerlamp"and"wind
fanlamp".
蛯
（4）Push"timerstop"keyof
controller.
熱 風
タイマー
タイマー
遅延タイマー
送 風
熱 風
タイマー
遅延タイマー
送 風
熱 風
Itisthemodeinwhichhotwindfanoperation
startsaftersettingtimehaspassed.
Itisthemodeinwhichoperationstopsautomatically
aftersettingtimehaspassed.
Duringtimeriscountingon,if
settingvalueoftimerhasbeen
changed,settingvaluesetbecomeseffective.
CAUTION
timeroperation
timerstop
powersource
powersource
hotwind
timer
timer
timer
hotwind
hotwind
delay
timer
wind
fan
delay
timer
wind
fan
timer
hotwind
timer

17
《
OPERATIONMETHODSSUMMARY 》
powersourceputtingon
operationmode
frequencysettingmode
timersettingmode
timer remaining time monitor mode
monitor on thermocouples for warning
warmingupforabout2seconds
modechangingkey
modechangingkey
modechangingkey
modechangingkey
モード切換え
Temperaturesetting,hotwindtemperatureindication.
Frequencysetting.
Timersetting.
Indicationoftimerremainingtimeattimeroperationand
timerstopmodes.
Oneoftwo,whicharethermocouplessetindeviceorfor
outercontrolterminalandthermocouples-2connectedwith
input,issetforcontrolandtheotherissetforwarning,then
indicationshowstemperatureforthermocouplesforwarning
Normallyitshows" ".
Referaboutfunctionofthermocouples-2to"HAPcontroller
handlingmanualsdetailsdivision".
Itisavailablefromh.p.http://www.hakko.co.jp/for"HAP
controllerhandlingmanualsdetailsdivision".
《 HOWTOSETCONTROLTEMPERATURE 》
1.Putonabreakerofdevice.
蛯
Itlightson"powerlamp"ofcontroller.Itshows
"...."for2secondsinpresentvaluedisplayand
settingvaluedisplay.
蛯
Thenitshowsoperationmode.
2. Changeatargetvalueofsettingvaluedisplay,pushing
"datachangingkey ".
蛯
Itwillceasegoingonandoffafter5secondsand
fixvalue.Alsoitispossibletofixvaluewith
pushingmodechangingkeyduringvaluegoing
onandoff.(inthiscase,itwillgointofrequency
settingmode).
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
presenttemperature.
presentsettingtem-
perature.
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
goingonandoffdur-
ingchanging.
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
settingvalueisfixed
withfinishinggoingon
andoff.
Itisimpossibletocontrollower
temperaturethanofsuctionair.
CAUTION
《OPERATIONMETHODSSUMMARY》
《HOWTOSETCONTROLTEMPERATURE》
CONTROLLER

18
《
HOWTOSETFREQUENCY 》
IndicationisshownforHAP2000FseriesandHAP2000Tseries、for
HAP2000seriesbutitisnoteffectiveduetowithoutinverter.
CAUTION
1.Push"modechangingkey"onetimeinoperationmode.
蛯
Presentvaluedisplaygoesinto" "andintofre-
quencysettingmode.
2. Pushing"datachangingkey"andchangetargetvalue
ofsettingvaluedisplay.Rangeforsettingis30-60[Hz].
蛯
After5seconds,goingonandoffwillceaseand
fix.itisalsopossibletofixvaluewithpushing
"modechangingkey".(inthiscase,itgoesinto
timersettingmode)
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
codeforfrequency
settingmode.
frequencysetting
value.
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
settingrangeof30-60
goingonandoffdur-
ingchanging.
《
HOWTOSETTIMER 》
Thisissettingmethodsoftimerwhichcountswith
"timeroperationmode"and"timerstopmode".
1.Pushtwicemodechangingkeyatoperationmode.
蛯
Presentvaluedisplaychangesinto" "andinto
timersettingmode.
2. Pushing"datachangingkey" andchangetargetvalue
ofsettingvaluedisplay.Rangeforsettingis
00 hr 00 min〜
99hrs59min.
蛯
After5seconds,goingonandoffwillceaseand
fix.itisalsopossibletofixvaluewithpushing
"modechangingkey".(hence,intoremainingtime
oftimermonitormode)
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
codefortimersetting
mode.
timersettingvalue.
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
lowesttwodigits:minutes
uppertwodigits:hours
rangeofsetting0000〜
9959.goingonandoff
duringchanging.
Ifsettingismadein00hrs00min,timerbecomesnoteffective.
Operationkeyfortimerandstopkeyfortimeralsobecomenoteffective.
CAUTION
Duringtimeroperationorstopping,iftimeforsettingischanged,value
setlaterwillbeeffective.
CAUTION
《 HOWTOCHECKREMAININGTIMEOFTIMER 》
1.Push"modechangingkey"threetimesatoperationmode.
蛯
Present value display changes into " " and
thereafter into checking mode of remaining time
of timer. Remaining time of timer is indicated in
settingdisplay.
℃
時.分
Hz
℃
熱風温度（PV）
温度設定（SV）/周波数/時間
lowesttwodigits:minutes
uppertwodigits:hours
codeforremaining
timeoftimermonitor
mode.
remainingtimeof
taimer.
Push"modechangingkey"twotimes
inmonitorofremainingtimeoftimer
anditwillgointooperationmode,but5minafterwithout
anyoperationitgoesoperationmodeautomatically.
CAUTION
《HOWTOSETFREQUENCY》《HOWTOSETTIMER》
《HOWTOCHECKREMAININGTIMEOFTIMER》
Duringtimeroperationorstopping,itispossibletocheckremainingtimeoftimer.

19
《 OUTERCONTROLTERMINAL 》
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
terminalscrewsize:M3
①
Windfaninputofoutercontrol
＊1 :Tooperatewindfanwithinputofnonvoltagecon-
tactsignalfromoutside.(devicespecification ： DC24V/abt.5mA）
②
Hotwindfaninputofoutercontrol
＊1 :Tooperatehotwindfanwithinputofnonvolt-
agecontactsignalfromoutside.（devicespecification ： DC24V/abt.5mA）
③
Windfanofoutercontrol ・ hotwindCOM
④⑤
Outertemperaturecontrolinput（＋ −）
＊1 :Tocontroltemperaturefromoutsideinput
ofoutertemperaturecontrollersignalofSSR.(DC12Vresistantampere:10mA)
⑥⑦
Thermocouple2input（＋ −）
＊1 ＊2 :Toadjusttemperaturefromoutsideinputoutertem-
peraturesensor.（Ktypethermocouplesnoncontacttype）
⑧⑨
Outeroverheatingirregularityinput :Byadoptingoverheatingpreventionswitch(clo-
surecontactsignalinirregularity),tooverseeouteroverheatingandcontrolto
stopoutputofHotAirGeneratorinoverheatingirregularity.(devicespecifica-
tionDC24V/abt.5mA)
⑩⑪
Irregular out put of  wind fan : In irregularity of wind fun motor occurring, wind fan
becomesirregularandcontactoutputwillbeON.(closurecontactinirregularity
AC100/200V1Aresistantroad)
⑫⑬
0verheatoutput :Contact out put becomes ON in case that liquid expansion type thermo-
stat equipped in a main device detects over heat irregularity or irregularity of outer
over heating. (closure contact in irregularity AC100/200V 1A resistant road)
⑭⑮
0utputoftemperaturecontrolirregularity1 :When temperature is controlled by thermocou-
ples equipped with device, or temperature control irregularity occurs, contact out put
becomes ON.(closure contact in irregularity AC100/200V 1A resistant road)
⑯⑰
0utputoftemperaturecontrolirregularity2
＊1 :When it is controlled by outer tempera-
ture sensor(thermocouples-2) or temperature control irregularity occurs then con-
tact out put becomes ON.(closure contact in irregularity AC100/200V 1A resis-
tant road)
＊1：Inorder to good effect of in put of outer control wind fan（①、
③）、in put of outer control hot wind fan
（②、
③）、in put of outer temperature control （④、 ⑤）and in put of thermocouples-2 （⑥、 ⑦）,it
is required to set parameter of controller. Refer for more details to manual23pages "materials" or
"HAPcontroller handling manuals details division."
＊2：Inordertoeffectinputofthermocouples-2,earthtypethermocoupleisnotavailable,hence
nonearthKtypethermocouplesisrecommendable.
《OUTERCONTROLTERMINAL》
CONTROLLER
CONTINUE