Hakko Electric Machine Works Co., Ltd. HAP2031 User manual

HAP2031(F)
／
2051(F)
／
2076(F)
HAP2081(F)
／
2101(F)
HAP2151(F)
／
2201(F)
HAP2301(F)
／
2402(F)
HAP2051T
／
2101T
HANDLINGMANUAL
HAP2000Series
HAKKOHOTAIRGENERATOR
Thankyouforyourpurchasing
Pleasefollowinstructionshereinthoroughly
forcorrectuse.
Holdthismanualatconvenientplacefor
reminding.
Pleasecheckthefollowings
whengoodsarrived.
・Thenameplateofthegoods,ifall
goodsorderedareincludedornot.
・Whetherbeingnotdamagedand
deformedbytheaccidentduring
transportation.
・Whetherthereareanyslackin
bolts,nuts&etc.
B3-2021-04

1
○PREFACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥2
○SAFETY
IMPORTANTSAFETYINFORMATION ‥‥‥‥‥‥‥‥‥‥‥2
CAUTIONFORSAFETY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥3
○SUMMARY
MAINSPECIFICATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥5
WIRINGDIAGRAM ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥7
OUTWARDSIZE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥8
○NAME OF THE PARTS
MAIN BODY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9
CONTROLLER ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥10
○INSTALLATION
INSTALLATIONPLACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
INSTALLATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11
PIPING ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥12
WIRING‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥13
TRIALOPERATION&ADJUSTMENT‥‥‥‥‥‥‥‥‥‥14
○OPERATION
WINDFANOPERATION/FANOPERATION ‥‥‥‥‥‥‥15
STOP ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥15
TIMEROPERATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥16
TIMERSTOP ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥16
○CONTROLLER
OPERATIONMETHOD ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥17
HOWTOSETCONTROLTEMPERATURE ‥‥‥‥‥‥‥17
HOWTOSETAFREQUENCY ‥‥‥‥‥‥‥‥‥‥‥‥‥18
HOWTOSETTIMER ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥18
HOWTOCHECKREMAININGTIMEOFTIMER ‥‥‥‥‥18
TERMINALFOROUTERCONTROL ‥‥‥‥‥‥‥‥‥‥‥19
○PHENOMENAATIRREGULARITY ‥‥‥‥‥‥‥‥‥‥‥‥20
○TROUBLESOLUTION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥21
○MAINTENANCE
DAILYCHECKING・ MAINTENANCE ‥‥‥‥‥‥‥‥‥‥22
STORAGE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥22
○DATA
CONVENIENTFUNCTIONSOFHAPCONTROLLER‥‥‥23
LISTOFCONTROLLERPARAMETER‥‥‥‥‥‥‥‥‥‥30
○AFTERSERVICE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥BackCover
CONTENTS

2
IMPORTANTSAFETYINFORMATION
Thisdescribesoninstallation,operation,checkingandmaintenanceofHAKKO'sHot
AirGeneratorHAP2000series.Pleaseusedevicewellwithfullknowledge !.
Holdthismanualatconvenientplaceforreminding.letusknowwhenithasbeen
lostorunreadablewithdirties.
InhandlingofHAKKO'sHotAirGenerator "HAP2000series".complywellwithinstruc-
tionshereinwiththroughreadingandunderstanding.
ThereareseveraldangerousportionsinvolvedinHAKKO'sHotAirGenerator
"HAP2000series",suchashightemperatureportiontogeneratehotwind,mightbecause
offireburn,workingportion,mightbecauseofwindingupandhighvoltageportion,
mightbecauseofelectricshock.
Thosethingsandportionsmentionedintheabove,iftheyarenothandledproperly,
mightbecomecauseofdeathincidentorfire.
Itisdifficultforthecompanytoimagineallaboutpotentialriskswhichmightoccurinthe
future,buteveryprobabilityofriskshasbeendescribedasmanyaspossible.
Tocomplywithwarningsandinstructionsdescribedhereinistoensuremoresafety.
Warningsondangerarespecifiedin3kinds,whichareexpressedwithwarning label
attachedonproductsandshowninthismanual.
DonotmodifyorrepairHAKKO'sHotAirGenerator"HAP2000series"withoutanyconsul-
tationtoHAKKOshop.Itmightdamageseriouslysafetyfactorofadevicetorepairforthe
thingsnotmentionedinthemanual.
PREFACE
DANGE
R
WARNING
CAUTION
Incaseofnotcomplyingwithinstructions,anopere-
torwillbedeadorinjured.
Incaseofnotcomplyingwithinstructions,anopere-
tormightbedeadorinjured.
Incaseofnotcomplywithinstructions,anoperetor
mightbeslightlyhurtormaterialswouldbedamaged.

3
DANGE
R
WARNING
● Donotdissolveand/ormodify
CAUTIONFORSAFETY
Donotdissolveand/ormodify
device.Itwillcauseoffiring,
electricityshockandfailure.
● Do not splash water onto main
body and controller
Itmightcauseofelectricity
shockoroutoforder.
● Donottakeoffacoverduring
operation
Donotoperatewithoutside
cover.Itwillcauseoffiring,
electricleakageandburn.
●Do not touch high temperature
portion by hand
It is high temperature around
exhaust outlet. Do not touch high
temperature portion by hand. It
will cause of firing, electricleakage and burn.
● Donotcloseinletandoutlet
duringoperation
Donotcloseinletandoutlet
duringoperation.Itwillcause
offiringandoutoforder.
● Donotoperatebywethand
Donotoperatebywethand.
Itwillcauseofelectricshock.
●Donotuseincircumstance
underdustyandyarnworn.
Itwillcauseoffireduetoheated
yarnflameexhaustedfromoutlet
ofHotAirGenerator.
● In case of powder transportation
line by hot wind, a check valve
shall be installed at outlet
Itwillcauseoffireorexplosion
whenpowderflowreversefrom
outlet.
●Donotheatexplosiveorflammablegasandusea
deviceinthosegascircumstance
Thedeviceisnotclassifiedinexplosiveproofspecification.
Donotheatexplosiveorflammablegasanduseadeviceinthosegas
circumstance,itmightcauseofexplosionandfiring.
(keepstrictly)

CAUTION
●
Donottouchterminalsof
heater
Donottouchterminalsof
heaterandpowersourcedur-
ingoperation.
Itwillcauseofelectricshockorburn.
●Donotinsertthingsandhand
atinandoutlet
Itwillcauseoffireordamage.
●Donotputflammablethings
ataroundoutlet
Itwillcauseoffireordamage.
●Keepdesignatedtemperature
range
Keep designated temperature
range of outlet of device. If higher
temperature than the designated
set used. It will cause of fire or out of order.
● Complystrictlywithregular
powerandvoltage
Donotuseothersthanindicated
powerandvoltage.Itwillcause
offire,electricshock,outof
order.
●Donotputflammablethings
aroundinlet
Itwillcauseoffireoroutof
order,ifitshouldbesuctioned.
●
Keep designated temperature
range of inlet air
Incirculationsystemuse,Keep
designatedtemperaturerangeof
everyinletofeachdevice.If
higherorlowertemperaturethan
thedesignatedsetused,Itwillcauseof
fireoroutoforder.
●Donotheatcorrosivegasor
humidityair
Itwillcauseofelectricshock
oroutoforder.
● Donotuseoutdoors
Thisisonlyforindooruse.
Donotuseoutdoorswhereitis
sunnyandrainy.
Itwillcauseoffire.
●
Setearthcertainly
Itwillcauseofelectricleakage
orshock.
WARNING
4

5
SUMMARY
《MAINSPECIFICATION》HAP2000SERIES
HAP2000SERIES
ModelNo. HAP2031 HAP2051 HAP2076 HAP2081 HAP2101
ProductCode 00700210 00700220 00700230 00700240 00700250
PowerSource 3-phase200V（50/60Hz）
TotalWattage 3.2kW 5.2kW 7.7kW 8.3kW 10.3kW
HeaterWattage 3kW 5kW 7.5kW 8kW 10kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz）
4.0／ 4.8裙/min（damperfullopen）
3.2／ 3.8裙/min（damper2/3open）
2.0／ 2.4裙/min（damper1/3open）
6.7／ 7.8裙/min（damperfullopen）
5.7／ 6.6裙/min（damper2/3open）
3.6／ 4.3裙/min（damper1/3open）
AirFlowAdjustmentType Adjustswithair-intakeadjustmentplate
SuctionDiameter φ75㎜（withair-intakeadjustmentplate） φ100㎜（ withair-intakeadjustmentplate ）
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow 5.4／ 6.2裙/min （50/60Hz） 8.8／ 10.4裙/min （50/60Hz）
Max.StaticPressuer 0.63／ 0.91kPa（50/60Hz） 0.95 ／1.35kPa（50/60Hz）
Wattage 3phase200V 0.15kW 3phase200V 0.3kW
NoiseatMax.AirFlow 55／ 59dB（50/60Hz） 64 ／66dB（50/60Hz）
PowerSourceElectricWire 4core×3.5袿×3m 4core
×
5.5袿
×
3m 4core
×
5.5袿
×
3m 4core
×
8袿
×
3m
Weight 28kg 34kg 35kg
ModelNo. HAP2151 HAP2201 HAP2301
ProductCode 00700260 00700270 00700280
PowerSource 3-phase200V（50/60Hz）
TotalWattage 16.5kW 21.5kW 31.5kW
HeaterWattage 15kW 20kW 30kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz）
13.4／ 15.5裙/min（damperfullopen）
11.8／ 14.0裙/min（damper2/3open）
7.9／ 9.2裙/min（damper1/3open）
21／ 25裙/min（damperfullopen）
19／ 22裙/min（damper2/3open）
13／ 15裙/min（damper1/3open）
AirFlowAdjustmentType Adjustswithair-intakeadjustmentplate
SuctionDiameter φ125㎜（withair-intakeadjustmentplate） φ148 ㎜（damperwithflange）
OutletDiameter φ123㎜ stainlesspipe
SuctionWindTemperature −10℃〜230℃
Blower
Specific
-ation
Max.WindFlow
20／ 22.6裙/min （50/60Hz） 30／ 36裙/min （50/60Hz）
Max.StaticPressuer
1.61／ 2.32kPa
（50/60Hz）
1.96／ 2.85kPa
（50/60Hz）
Wattage 3-phase200V 1.5kW
NoiseatMax.AirFlow
68／ 72dB
（50/60Hz）
72／ 75dB
（50/60Hz）
PowerSourceElectricWire
4core
×
14袿
×
3m 4core
×22袿×3m
4core
×38袿×3m
Weight 73kg 76kg 108kg
HAP2402
00700292
41.5kW
40kW
200kg
φ148㎜ stainlesspipe
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
《 MAINSPECIFICATION 》

6
ModelNo. HAP2031F HAP2051F HAP2076F HAP2081F HAP2101F
ProductCode 00700211 00700221 00700231 00700241 00700251
PowerSource 3-phase200V（50/60Hz）
TotalWattage 3.2kW 5.2kW 7.7kW 8.3kW 10.3kW
HeaterWattage 3kW 5kW 7.5kW 8kW 10kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz） 2.3裙/min〜 4.8裙/min 3.7裙/min〜7.8裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ75㎜ φ100 ㎜
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow
6.2裙/min 10.4裙/min
Max.StaticPressuer
0.91kPa 1.35kPa
Wattage 3-phase200V 0.15kW 3-phase200V 0.3kW
NoiseatMax.AirFlow
59dB 66dB
PowerSourceElectricWire 4core×3.5袿×3m 4core
×
5.5袿
×
3m 4core
×
5.5袿
×
3m 4core
×
8袿
×
3m
Weight 28kg 34kg 35kg
ModelNo. HAP2151F HAP2201F HAP2301F HAP2402F
ProductCode 00700261 00700271 00700281 00700293
PowerSource 3-phase200V（50/60Hz）
TotalWattage 16.5kW 21.5kW 31.5kW 41.5kW
HeaterWattage 15kW 20kW 30kW 40kW
AirTemp.RangeofOutlet roomtemp.〜350 ℃＊
Max.AirFlow（50/60Hz） 7.7裙/min〜 15.5裙/min 12裙/min〜 25裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ125㎜ φ148㎜ pipe
OutletDiameter φ123㎜ (stainlesspipe) φ148㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜230℃
Blower
Specific
-ation
Max.AirFlow
22.6裙/min 36裙/min
Max.StaticPressuer
2.32kPa 2.85kPa
Wattage
NoiseatMax.AirFlow
72dB 75dB
PowerSourceElectricWire
4core
×
14袿
×
3m 4core
×
22袿
×
3m 4core×38袿×3m
Weight 73kg 76kg 108kg 200kg
3-phase200V 1.5kW
HAP2000FSERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
HAP2000SERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.

7
SUMMARY
ModelNo. HAP2051T HAP2101T
ProductCode 00700810 00700820
PowerSource 3-phase200V（50/60Hz）
TotalWattage 5.4kW 11.5kW
HeaterWattage 5kW 10kW
AirTemp.RangeofOutlet roomtemp.〜300 ℃＊
Max.AirFlow（50/60Hz） 3.2裙/min〜 6.5裙/min 7.2裙/min〜 14.7裙/min
AirFlowAdjustmentType invertervariesblower'srevolutionspeedtoadjustairintake.
InverterFrequency 30Hz〜 60Hz
SuctionDiameter φ120㎜ φ150㎜
OutletDiameter φ73㎜ (stainlesspipe) φ98㎜ (stainlesspipe)
SuctionAirTemperature −10℃〜150℃
Blower
Specific
-ation
Max.AirFlow
9.2裙/min 16.3裙/min
Max.StaticPressuer
3.0kPa 5.5kPa
Wattage 3-phase200V 0.4kW 3-phase200V 1.5kW
NoiseatMax.AirFlow
80dB 89dB
Powersourceelectricwire 4core×3.5袿×3m 4core×8袿×3m
Weight 42kg 72kg
HAP2000TSERIES
＊Airtemperaturevariesdependonusageconditions.Usewithconditionsofundermaximumtemperature.
《MAINSPECIFICATION》HAP2000SERIES
hotwindgenerator
MC
MC
（INV）
heater
temperaturesensor
（Ｋthermocouples）
liquidexpansiontype
thermostat
RY
3phase2linecut
SSC
thermalrelay
2000F,Tseriesare
invertertype（INV）
E
FAN
RY
liquidexpansion
typethermostat
Err0
(windfanirregularity) Err4
Err5
(overheatirregularityatoutlet)
overheatirregularity
atinlet
outercontrolterminal
HAPcontroller
wiringdiagram
temperature
control
Err1
(temperaturecontrolirregularity1)

Err3
(thermocouplesfault)
Err2(atthermocouples-2input)
(temperaturecontrolirregularity2)
RSTE
E
NFB


(  )
《WIRINGDIAGRAM 》
CONTINUE

8
120 43 574 70
283
120
240
275
600
168
393
φ
73
480
2 − 7×14round-longhole
Asfaras
inlet
fixinghole
33
120 67443
283
120
240
310
168 393
700
φ98
70
560
41
2 − 7×14round-longhole
fixinghole
Asfaras
inlet
65
330
200
450
900
165
400
φ
123
58
866
735
250
535
70
49
fixinghole
4
− 10×20round-longhole
Asfaras
inlet
140
703
558
45
313
170 55
280
395
190
423
732
4
− 7×14round-longhole
fixinghole
φ
73
70
200
480
75 250
400
523
1016
818
280 650
1050
60 70
φ148
123
135
Hosejointpipe
(F-siriesonly)
fixinghole
4
− 12×24round-longhole
Asfaras
inlet
HAP2031／HAP2051／HAP2076
HAP2031F／HAP2051F／HAP2076F
HAP2081／ HAP2101
HAP2081F／ HAP2101F
HAP2151／ HAP2201
HAP2151F／ HAP2201F
HAP2301／ HAP2402
HAP2301F／ HAP2402F
HAP2051T
70
340
200
472
900
4
− 10×20round-longhole
fixinghole
170
412
φ
98
50
866
675
257
535
70
HAP2101T
《OUTWARDSIZE》
《 OUTWARDSIZE 》 (Size:mm)

9
Outlet
FixingBracket
OutletPanel
LiftingBolt
NamePlate
Handle
FanMotor
InletforCoolWind
Notavailableforunder10ｋＷ
Onefixingholeforunder10ｋＷ
Controller
PowerSourceWire
FixingBracket
FanMotor InlettforCoolWind

Outlet
BracketforFixing
OutletPanel

LiftingBolt
NamePlate
Handle
NotavailableforHAP2051T
Inlet
PowerBreaker
《mainbody》
■ HAP2051T ／ HAP2101T
《MAINBODY 》
■ HAP2000SERIES ／ HAP2000FSERIES
NAMEOFTHEPARTS
Controller
PowerSourceWire
Inlet
PowerBreaker
Damper

FixingBracket
Onefixingholefor
under10ｋＷ.
Notavailablefor
invertertype.