Hakko Electronics FT-8003 User manual

Thank you for purchasing
the HAKKO FT-802 Thermal Wire Stripper.
Be sure to read this manual before
operating the HAKKO FT-802.
Keep this manual readily accessible
for reference.
Instruction Manual
THERMAL WIRE STRIPPER
FT-802

󱹉󸉈󸎅󽙏󳺝󴂷󸎅󷏰󸎅󱓩󲌢󸎅󸎅󸎅󹬈󲌢󸎅󽙐󱸇󳢞󸎥󳻛󴁕󱗴󱒷
URLHAKKO Document Portal 󸆬
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HAKKO Document Portal 󱒷󸫝󱷪󹝇󾙋
󽙏󴁹󱒪󸻉󱬩󵯔󵥄󱽢󴨐󴁹󸊥󲰬󲙼󸎆󲴕󳝶󾙊󸏤󸆅󸏵󽙐
Instruction manual in the language of Japanese, English, Chinese, French, German, and
Korean can be downloaded from the HAKKO Document Portal.
(Please note that some languages may not be available depending on the product.)
https://www.hakko.com/english/support/doc/
Table of Contents
1. PACKING LIST AND PART NAMES....................................................... 1
2. SPECIFICATIONS ................................................................................... 1
3. WARNINGS, CAUTIONS AND NOTES .................................................. 2
4. INITIAL SETUP........................................................................................ 3
4-1 Blades ..............................................................................................3
4-1-1 Attaching blades ....................................................................3
4-1-2 Removing blades ...................................................................3
4-1-3 Blade holder...........................................................................3
4-2 Station ..............................................................................................4
5. HOW TO USE ..........................................................................................4
5-1 Operation and display (switch and operation buttons) .....................4
5-2 Setting/changing output....................................................................4
5-3 Handle ..............................................................................................5
5-3-1 Attaching the lead adjuster ....................................................5
5-3-2 How to use the lead adjuster .................................................6
5-3-3 Stripping a wire ......................................................................6
6. SETTING PARAMETERS ........................................................................7
6-1 Parameter setting table ....................................................................7
6-2 Parameter setting procedure............................................................8
7. MAINTENANCE .....................................................................................12
8. INSPECTION..........................................................................................12
9. TROUBLESHOOTING ...........................................................................13
10. PART NUMBER .....................................................................................13

1
1. PACKING LIST AND PART NAMES
Please make sure that all items listed below are included in the package.
PACKING LIST
HAKKO FT-802 station...................................1
HAKKO FT-8004 handle.................................1
Power cord .....................................................1
Wire material indicator seal ...........................1
Hexagon wrench (1.27 mm) ...........................1
Instruction manual ..........................................1
Hexagon socket set screw (M2.5 × 2.5) ........2
HAKKO FT-802
HAKKO FT-8004
Blade (not included)
Power cord Hexagon wrench
Power switch
Receptacle
Plug
Hexagon socket set screw
Handle holder
Instruction Manual
Lead adjuster
THERMAL WIRE STRIPPER
FT-802
Inlet
Blade removal plate
Wire material
indicator seal
2. SPECIFICATIONS
Power Consumption 76 W
• HAKKO FT-802
Power Consumption
Length of Cord
Length (w/o cord, blade)
Weight (w/o cord,blade)
72 W (20 V)
1.6 m (5.2 ft.)
153 mm (6.0 in.)
47 g (0.10 lb.)
• Handle (HAKKO FT-8004)
Output
Outside dimensions
Weight
AC 20 V
76(W) × 159 (H) × 161 (D) mm
(3.0 × 6.3 × 6.3 in.)
1.6 kg (3.5 lb.)
• Station
―NOTE ―
• Specications and design are subject to change without notice.
• This product is protected against electrostatic discharge.
CAUTION
■Handling precautions for ESD Safe products
This product contains electrostatic countermeasures, so please use the following precautions:
1. Not all plastic parts are insulators, they may be conductive. Be careful not to expose live
electrical parts or damage insulating materials when performing repairs or replacing parts.
2. Be sure to ground the product before use.

2
3. WARNINGS, CAUTIONS AND NOTES
Warnings and cautions are placed at critical points in this manual to direct the operator’s
attention to signicant items. They are deemed as follows:
WARNING : Failure to comply with a WARNING may result in serious injury or death.
CAUTION : Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved.
NOTE :
A NOTE indicates a procedure or point that is important to the process being described.
WARNING
After the power is turned on, the blade temperature can reach as high as 800°C (1,472°F).
Improper handling may cause burns or re. Be sure to observe the following precautions.
• Do not touch the blade or metal parts near the blade.
• Do not allow the blade to come close to, or touch, ammable materials.
• Inform others in the area that the unit is hot and should not be touched.
• Turn the power off when not in use, or left unattended.
• Turn the power off when changing parts or storing the HAKKO FT-802.
• Place the handle on the handle holder when not using the HAKKO FT-802.
• The unit is for a counter or workbench use only.
• This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been given
supervision or instruction concerning use of the appliance in safe way and understand the hazards
involved.
• Children shall not play with the appliance.
• Cleaning and user maintenance shall not be made by children without supervision.
Observe the following precautions to prevent accidents or damage to the unit.
CAUTION
• Do not use the HAKKO FT-802 for applications other than wire stripping.
• Do not strike the blade against workbench to remove stripped insulation debris. This will damage the
blade.
• Do not modify the HAKKO FT-802.
• Do not allow the HAKKO FT-802 to become wet, or use it when hands are wet.
• Since smoke is produced when using the wire stripper, be sure the work area is well ventilated.
• Use only genuine HAKKO replacement parts.
• Remove power and iron cords by holding the plug. not the wires.
• While using HAKKO FT-802, do not do anything which may cause bodily harm or physical damage.

3
4. INITIAL SETUP
1. Insert the blades fully and match the
V-groove on the blades to the V-groove
on the mounting ange. Push until blades
are ush with mounting ange.
2. Insert the hexagon socket set screws but do
not tighten.
―NOTE ―
Blades will not heat up unless both blades are
fully inserted. Be sure to use the blades as a set.
3. Adjust and align the blades manually then
tighten the hexagon socket set screws with
the hexagon wrench to secure the blades.
Hexagon wrench
Hexagon socket set screw
(M2.5 × 2.5)
V-groove
1. Switch off the power and wait until the blades
have cooled down.
2. Remove the screws with the hexagonal
wrench and remove the blades using the main
body blade removal plate.
CAUTION
• When pulling out or inserting blades, be sure
that the power is switched off.
• Before pulling out the blades, check that the
blades have cooled down sufciently.
4-1-3 Blade holder
The removed blades can be placed in the holder
as shown at right.
Hex wrench can placed in the position of the
arrow.
―NOTE ―
Place the removed blade in the blade holder.
4-1 Blades
4-1-1 Attaching blades
4-1-2 Removing blades
Blade removal plate
Blade removal plate Blade guard

4
4. INITIAL SETUP (continued)
Display
Power switch
PVC
PE
PA
PVDF
ETFE
SI
PTFE
Material Output value (%)
10
10
20
30
40
45
55
1. Switch on the power.
2. will be lit for 2 sec.
3. The displayed output value will
blink. After the temperature has
increased and stabilized,
the displayed value will change from
blinking to lit. The unit is ready for
use when the displayed value is lit.
* For the output value, set it according
to the following wire material
indication table.
ENTER
Increase the
displayed value.
Decrease the
displayed value.
Pressing the button
for a long time
enters the mode for
changing the output
value.
Finalizes setting of
the data input value
and ends the data
input mode.
―NOTE ―
Output values will vary from the values in the
table above depending on the wire composition
and wire diameter. In addition, it may be
necessary to set higher values depending on
blade oxidation and maintenance conditions.
CAUTION
• The factory default value is set to 50%.
• Since the blades will become hot, place the
handle on the handle holder when it is not
being used.
5-1 Operation and display (switch and operation buttons)
5-2 Setting/changing output
4-2 Station
1. Connect the power cord to the inlet on the
rear side of the station.
2. Place the HAKKO FT-8004 on the handle holder
with the blades facing up.
3. Plug the handle plug into the receptacle.
4. Plug the power cord plug into an electrical outlet.
Handle holder
plug Receptacle
5. HOW TO USE
Example: When changing the output from 50% to 65%:
Temperature is stabilized
Press the button 3
times and press
the [ENTER] button.
1. Press the , or [ENTER] button for 2 sec
or longer.
The unit will enter the output change mode and
the displayed value will change to blinking.
2. Press the or button to finalize setting of
value.
After your desired value is displayed, press
the [ENTER] button. When the displayed value
will change from blinking to lit, the unit is ready
for use.

5
1. Remove the insulating cover from the handle cover
L-side as shown in gure 1 (side with HAKKO FT-
8004 logo) and remove the screw from the handle
cover L-side.
2. Remove the handle cover L.
3. Align the lead adjuster as shown in gure 3 in the
designated channel in the handle cover L. Tighten
lightly in place using mounting bracket and screw.
4. Firmly t the bottom side of the insulation cover to
the handle cover as shown in gure 4.
5. Attach handle cover L to the handpiece at the bottom
and tighten the screw for handle cover L. Reattach
insulating cover to the top side of the handle cover
L. Adjust the length of the lead adjuster and rmly
tighten the screw.
― NOTE ―
Pay attention to the direction of the blades when
attaching the lead adjuster. (Refer to the following
gure.)
Attach the lead adjuster so that the adjuster plate end
is in parallel with the blade surface.
The lead adjuster can be removed with the handle
cover attached to the handle.
5-3 Handle
5-3-1 Attaching the lead adjuster
―NOTE ―
The output value range is 5% to 100%. The output values can be set in increments of 5%.
If the output is 80% or less, will be displayed when the handpiece is placed on the station indicating
the timer start for the auto sleep setting set by parameter 02. If , or [ENTER] are pressed while
is displayed, the current output value will then be displayed. If the output is more than 80%,
will be displayed when the handpiece is placed on the station, for more information refer to page 10.
Relation of display and blade temperature when handle is placed on the station
Output Sleep function Display Blade temperature
80% or less ON → : same as the output value →
: 50% of the output value
OFF Same as the output value
85% or more ON 50% of the output value
OFF 50% of the output value
For setting parameters of the auto sleep function, refer to page 10.
Lead adjuster
Handle cover L
Insulating cover
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5

6
The lead adjuster is a tool for setting the wire
stripping length.
Adjust the distance between the blade end and
the adjuster plate to the desired wire stripping
length and slide it.
(Settable stripping length is 1 to 35 mm.)
1 to 35 mm
Adjuster plate
5. HOW TO USE (continued)
1. Align the wire end with the lead adjuster.
2. Pinch the wire with the blades according to
the diameter of the wire to be stripped. The
pinched area will be melted by heat.
3. Spread the heat evenly over the pinched area
by rotating the wire and the blades.
4. Pull the blades toward the wire end to be
stripped.
5-3-2 How to use the lead adjuster
5-3-3 Stripping a wire

7
6. SETTING PARAMETERS
To make this product more convenient to use, the HAKKO FT-802 has the following parameters
which can be set. The parameter settings can be changed to suit your use environment.
•Password setting
Setting a password allows you to lock the settings
for the output values and parameter values.
•High output setting*
The high output function for the blade output can
be enabled or disabled.
•Output upper limit setting*
An upper limit for the blade output can be set to
prevent the output from being set above the limit
value.
* When stripping is difficult by wire diameter and
composition, use a high output mode.
• Auto sleep enable/disable setting
The auto sleep function can be enabled or disabled.
• Auto sleep time setting
Auto sleep saves the set output by approx. 50%
and reduces the blade temperature to conserve
power consumption.
• Auto shutoff enable/disable setting
The auto shut-off function can be enabled or
disabled.
• Auto shutoff time setting
After the set time has elapsed, the output will be
switched off and the unit will enter standby mode.
or
or
to
to
to
to
or
or
or
: Disabled
: Disabled
: Enabled
（min.）
: Enabled
（min.）
: Partially
enabled
: Disabled
: Enabled
or : Disabled
: Enabled
: Time until
effective
: Time until
effective
: Disabled
: Enabled
: Enabled
(3 digit)
*1. “High output setting” and “Output upper limit setting” are displayed when “1” or “2” is selected in “Password setting”.
*2. “Auto sleep time setting” is displayed when “1” is selected in “Auto sleep enable/disable setting”.
*3. “Auto shutoff time setting” is displayed when “1” is selected in “Auto shutoff enable/disable setting”.
Parameter
number LED display Set details Initial value
Settable in 5% intervals
Password
setting
Output upper
limit setting*1
Auto sleep
enable/disable
setting
Auto shutoff
enable/disable
setting
Auto shutoff time
setting*3
Auto sleep time
setting*2
High output
setting*1
6-1 Parameter setting table

8
1. Hold the and buttons pressed while switching on the power to enter parameter input mode.
（ ➡ ）➡ ➡（ ）➡ ➡（ ）
Parameter input mode flowchart
Follow the steps below to input parameter values.
After setting the required parameter values, press and hold the [ENTER] button.
4. The display will change to and the unit will ask you whether to exit the parameter input
mode. Selecting and pressing the [ENTER] button will exit the parameter input mode.
You can switch the display between and by pressing the or
button. When selecting , the current screen will be jumped to the
parameter number selection screen again.
―NOTE ―
2. Select the parameter number.
Initially, the parameter number will be blinking. Change the parameter number to
the parameter to be set by pressing the or button.
Pressing the button causes the number to be displayed in the following order:
Pressing the button displays the number in reverse order.
Selecting the parameter number and pressing the [ENTER] button changes the display to
the parameter value.
3. Select the parameter value.
The currently-set value is displayed initially. Change to the desired parameter value by
pressing the or button. Pressing the [ENTER] button returns to the parameter number
selection mode.
6. SETTING PARAMETERS (continued)
6-2 Parameter setting procedure

9
Returns to
normal
operation
or
Press and hold the
[ENTER] button.
Password setting
Setting a password enables the set output value or parameter values to be locked.
The password is set by selecting a combination of 3 characters from among the 6 characters of .
The password setting has 3 levels.
: Disabled. (No lock)
:
Partially enabled. (The parameter settings are locked by the password. Although the output value is not
locked and can be changed, the output value cannot be set higher than the output upper limit setting.)
: Enabled. (Output value and parameter setting details are completely locked by the password.)
1. Setting method (when the password is enabled)
Example: To set the password to , follow the steps below.
Press the [ENTER] button. Press the button twice.
Press the button three times (to change to the password input screen.)
Press the [ENTER] button.
Press the [ENTER] button. Press the button
three times Press the [ENTER] button.
Press the [ENTER] button. Press the [ENTER] button.
If the password is enabled, it is necessary to input the password to enter the output value setting
mode or parameter setting mode.
While holding the or button
pressed, switch on the power.
Parameter setting
2. Inputting method (When the password is enabled, input the previously set password; in
the example.)
Pressing the or button
or [ENTER] button for 2 sec.
Output value setting
Press the button
three times Press the [ENTER] button.
Press the [ENTER] button.
Press the button twice. Press the [ENTER] button.
Press the button
three times
The display will change to the parameter
setting or output value setting display
respectively. For the setting method,
refer to “5-2 Setting/changing output” or
“6-1 Parameter setting table”.
Press the button twice.
NOTE

10
High output setting
Enable or disable the high output function.
This function operates when the password setting mode is set to (partially enabled) or
(enabled).
When the high output function is enabled, it is possible to set higher values than usual in “ Output
upper limit setting”.
When the high output function is enabled, the maximum settable upper limit value and the maximum
parameter “ Output upper limit setting” will be 120. (When the function is disabled, the maximum
value for both is 100.)
Output upper limit setting
An upper limit for the blade output value can be set, making it impossible to set the value to higher than
the upper limit.
This function operates when the password setting mode is set to (partially enabled) or
(enabled).
If the set parameter value is , the maximum settable output value will be 80. It is possible to set
the values in increments of 5%.
(The initially set value is 100%.)
Auto sleep enable/disable setting
Enable or disable the auto sleep function.
The auto
sleep function saves the set output by approx. 50%, reducing the blade temperature and power
consumption.
This function extends the service life of blades.
When the auto sleep function is enabled, the auto sleep function will operate when the specified time has
elapsed after placing the handle on the handle holder.
The time until the auto sleep function operates can be set in“ Auto sleep time setting”.
: High output function is disabled.
: High output function is enabled.
: Auto-sleep is disabled.
: Auto-sleep is enabled.
In order to achieve high values 105 or more for the settable value, parameter “ High output
setting” should be changed to , then parameter “ Output upper limit setting” must
also be changed before changing the settable value.
When setting the output setting to 85 or more, regardless of the ON/OFF setting of the auto sleep
function, placing the handle on the handle holder will activate the auto sleep function.
NOTE
NOTE
6. SETTING PARAMETERS (continued)
WARNING
The high temperature at 105% to 120% could shorten blade life or that the blade will glow red.
Place the handle on the handle holder when not using the HAKKO FT-802.

11
10 min. 20 min.
0
Auto shutoff enable/disable setting
Enable or disable the auto shutoff function.
When the auto shutoff function is enabled, the auto shutoff function will operate when the specified time
has elapsed after the unit entered auto sleep after placing the handle on the handle holder.
The time until the auto shutoff function operates can be set in “ Auto shutoff time setting”.
: Auto shutoff is disabled.
: Auto shutoff is enabled.
Auto shutoff time setting
This function operates when the Auto shutoff enable/disable setting is set to (enabled).
When the set time has elapsed without action after placing the handle on the handle holder, the auto
shutoff function will operate. The output will become zero and the unit will enter standby mode.
Display: is lit.
to : Auto shutoff is enabled. (The set time shows the time when the auto shutoff function will
operate after sleeping.)
The auto shutoff time can be set in increments of 1 min. (The initial default set time is
15 min. and the maximum time is 30 min.)
Example: Auto sleep is set to 10 min. and auto shutoff is 20 min.
When the handle is
placed on the handle holder
Time until auto
sleep starts In sleep mode
Auto shutoff
Display: is lit.
to : The auto sleep time can be set in increments of 1 min.
(The initial default set time is 15 min. and the maximum time is 30 min.)
Auto sleep time setting
This function operates when the Auto sleep enable/disable setting is set to (enabled). Set the time
until the auto sleep function operates after placing the handle on the handle holder. When the time is set
to , the auto sleep function starts immediately after placing the handle on the handle holder.
The auto sleep function does not work when the handle is not placed on the handle holder. When
the auto sleep function is operating, the unit will become active again when the handle is lifted off
of the handle holder.
NOTE
CAUTION
Do not leave the unit in the auto shutoff mode for a long time. If the unit will not be used for a long
time, be sure to switch off the power.
―NOTE ―
The auto shutoff function does not work when the handle is not placed on the handle holder.
If the auto shutoff function operates, switch the power off once and then switch it back on to start
using the unit again.

12
7. MAINTENANCE
Although blades are designed to resist oxidation, if oxidation of
the blades occurs and prevents you to do wire-stripping work
smoothly, use a wire brush lightly on the blade to remove the oxide.
Applying a wire brush strongly may damage the blades, resulting in
reduced service life. Therefore, do not brush blades excessively.
Leaving the unit in a no-load condition for a long time with the blade
heated highly may cause the surface to be oxidized, resulting in
reduced service life of blades due to overload applied to the heating
element.
Be sure to enable auto sleep and place the handle on the handle holder
when not using it.
Be sure to switch off the power switch if the unit will not be used for a
long time.
About blades
1. Maintenance
2. Suspension during use
1. Blown heating element
2. How to check whether the
connection cord is
connected or disconnected
3. How to replace the fuse
Check that no electrical abnormality occurs in the heating element.
Measure the resistance at normal temperature (15 to 25℃/59 to 77℉).
The normal value is 3.5 Ω ±10％If the measured resistance value is
abnormal, replace the blade with a new one.
Measure the resistance of this section of the heating element.
Attach normal blades (whose resistance value of heating elements is
normal) to both handles and measure the resistance value between
the connector pins.
Resistance between Pin 1 and Pin 5: 6.2 Ω to 8.0 Ω
If the resistance value is outside the above value range, replace
the HAKKO FT-8004 with a new one.
1. Unplug the power cord from the inlet.
2. Pull out the fuse holder.
3. Replace the current fuse with a new one.
4. Reassemble the fuse holder to its original condition.
1
5
WARNING
Unless otherwise specied, be sure to switch off the power and unplug the power plug when
performing the following procedures.
The unit should be maintained periodically to be able to use it in proper condition for a long
time. Since the degree of consumption of the unit varies depending on the use temperature,
etc., perform maintenance of the unit according to use conditions.
WARNING
Since the unit can reach a very high temperature, please work carefully. Except for special
cases, always turn the power switch OFF and disconnect the power plug before performing any
maintenance procedure.
8. INSPECTION

13
9. TROUBLESHOOTING
WARNING
Be sure to unplug the power cord before repairing. Failure to do so may cause an electric shock.
Phenomenon
The unit does not work
even when the power is
switched on.
blinks.
Check
Is the power cord or the connection
plug disconnected?
Is the fuse blown?
Are the blades inserted fully?
Is the connection cord disconnected?
Is the heating element blown?
Actions
Check for factors causing the fuse to be
blown and replace the fuse with a new
one.
If the replaced fuse blows again, please
request repair.
Insert the blade fully to the end.
Refer to the items in disconnection of
connection cord and blowing of heating
element. (Refer to page 12.)
Switch the power off and on again.
If the same phenomenon occurs even
after switching the power off and on
again, please request repair.
Connect the power cord and connection
cord.
is displayed.
Part No.
FT8004-81
B5242
B5243
Item No.
1
2
3
Part name
HAKKO FT-8004
Lead adjuster w/o-ring,screw,stopper
Sleeve assembly
Specifications
with Lead adjuster, Hexagon socket set screws and Hexagon wrench
󱾀Handle
2 3
1
10. PART NUMBER

1 2 3 4
AWG 26
AWG 30
AWG 36
AWG 38
AWG 32
AWG 28
AWG 28
AWG 24
AWG 20 AWG 18
AWG 22
AWG 26
Part name
Wire stripper blade/Straight
Wire stripper blade/18-28AWG
Wire stripper blade/26-38AWG
Hexagon socket set screw/M2.5 × 2.5
Specifications
qty 2
󱾀Blade
Item No.
1
2
3
4
Part No.
G4-1601
G4-1602
G4-1603
B5260
1
2
3
4
SEMS screw M3×6 P2
SEMS screw
M3×18 P2 (2)
󱾀Station
Part No.
B5244
B5245
B2419
B2421
B2422
B2424
B2425
B2426
B2436
B3508
B3550
B3616
B3011
B2987
Item No.
1
2
3
4
Part name
Blade removal plate w/screw
Handpiece holder w/screw qty 2
Power cord/3 core & American plug
Power cord/3 cored wire with no plug
Power cord/3 core & BS plug
Power cord/3 core & European plug
Power cord/3 core & BS plug
Power cord/3 core & Australian plug
Power cord/3 core & Chinese plug
Power cord/3 core & American plug
Power cord/3 core & SI plug
Power cord/3 core & BR plug
Fuse/250 V-2 A
Fuse/250 V-1 A
Specifications
for HAKKO FT-802
120 V USA
India
220 V KC, 230 V CE
230 V CE U.K.
China
Taiwan, Philippines, Thailand, Vietnam
100 - 127 V
220 - 240 V
10. PART NUMBER (continued)
2022.6
MA02992XZ220623
© 2018-2022 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800) 88-HAKKO
4 2 5 5 6
https://www.HakkoUSA.com E-mail: [email protected]
SINGAPORE: HAKKO PRODUCTS PTE., LTD.
TEL: [phone] FAX: [phone]
https://www.hakko.com.sg E-mail: [email protected]
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
https://www.hakko.com.cn E-mail: [email protected]
Please access the web address below for other distributors.
https://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL: [phone] FAX: [phone]
https:// www.hakko.com E-mail: [email protected]