Hako Robotic Focus CLASSIC User manual

Focus CLASSIC
SCRUBBER / POLISHER
Parts Manual and Owners Guide
Hako Australia Pty Limited
ABN 43 002 858 059
6 Pike Street, Rydalmere NSW 2116 Australia
PO Box 360 Rydalmere BC 1701
Telephone: [phone] Fax: [phone]
Freecall within Australia: 1800 257 221
Email: h[email protected]m.au
www.hakoaustralia.com.au
An ideal cleaning
solution from
Hako Rotobic.

1
PACKAGING
The Focus & Focus Hi-Torque Classic models
are despatched in two cartons. The cartons
contain the handle and chassis assembly.
The Focus Suds Classic model is despatched
in 3 cartons, containing the handle, chassis
and tank assembly.
HANDLE ASSEMBLY
Focus & Focus Hi-Torque Classic refer to Pic.1,
Focus Suds Classic refer to Pic. 2.
Remove the 5” bolt from the handle support
lugs.
Fit the handle between the chassis lugs. Insert
bolt with washer under bolt head through lugs
and handle stem. Tighten nut with washer
under nut head until no side movement is
evident and handle is free to rotate.
Remove 3” bolt from handle upright support
lugs and repeat the above procedure.
On Focus Suds Classic models, remove 4” bolt
from bar support lugs, and reposition with
additional heavy duty washers under both bolt
head and fastening nut, and between lugs and
bar support.
ELECTRICAL CONNECTION
For Focus & Focus Hi-Torque Classic models,
connect 3 pin socket from handle to plug from
motor and tuck connection behind motor refer
to Pic.3.
For Focus Suds Classic models, orientate and
then connect 4 pin socket from handle, to plug
from motor. Lock the connection together by
hand using the connector rings and tuck behind
motor refer to Pic. 4.
5” bolt
Upright
Handle
Lugs
Upright
3” bolt
Lugs
Upright
5” bolt
Handle
3” bolt
Lugs
Upright
5” bolt
Handle
5” bolt
3” bolt
Handle
5” bolt
Upright
3” bolt
Handle
5” bolt
Lugs
Upright
3” Bolt
Handle
5” Bolt
Pic 1 Focus & Focus Hi-Torque Handle Assy
Heavy Duty Washers
Bar
Supports
4” Bolt
Handle
5” Bolt
Pic 2 Focus Suds Handle Assy
Pic 3 Focus & Focus Hi-Torque Suds
Classic Electrical Connection
Pic 4 Focus Suds Classic Electrical
Connection

2
TANK CONNECTION (FOCUS SUDS models)
Lay handle to a horizontal position, and attach
U Bolt and Keeper to tank ends as shown in
Pic 5.
Add the screw thread protectors to U Bolt
threads after tightening.
Attach Hose between Solenoid Valve as
shown in Pic 6 and Tank Fitting refer to Pic 7.
HANDLE ADJUSTMENT
To adjust handle height, release the handle
clamp by rotating the handle lever shown in
Pic 8 clockwise, adjust handle to comfortable
waist height, then lock into position, by rotating
the lever counter clockwise.
Do not use excessive force to lock.
Do not adjust the back of the handle clamp
shown in Pic 9 on Focus & Focus Hi-Torque
Classic models, or as shown in Pic 10 on
Focus Suds Classic models, this has been
factory set.
Pic 8 Handle Adjustment
Pic 5 Attaching Tank to Focus Suds Model
Pic 6 Attaching Hose to Solenoid Valve.
Pic 7 Attaching Hose to Tank
Release direction
Clamping direction

3
PAD AND BRUSH SIZE
Use 40cm Quick Release brushes, or 40cm
Quick Release pad holders with 40 cm pads.
FITTING PADS AND BRUSHES
Raise the handle to an upright position and lay
machine back on to the floor refer Pic 11.
From in front of the machine engage the brush
or pad holder onto the Quick Release and lock
into position refer Pic 12
Return the machine to an upright position.
HANDLE INDICATOR AND CONTROLS
Factory made connection.
Adjustment not required.
Pic 9 Factory Set Joint on Focus and
Focus Hi-Torque Classic Models
Pic 11 Attaching a Brush
Lock
Release
Pic 12 Locking and Releasing a Brush
Attachment
Pic 13 Handle Indicators & Controls
Pic 10 Factory Set Joint on Focus Suds
Classic Models
User Adjustment Not
Required On This Joint
User Adjustment Not
Required On This Joint
Safety interlock lever
Power indicator
Operating lever
Solenoid
Switch
Focus-Suds
Model Only
Lock
Release

4
MOTOR CONTROLS SAFE USE
Ensure that this Manual has been read and
understood by the operator.
This appliance is not intended for use by
young children or infirm persons without
supervision. Young children should be
supervised to ensure that they do not play
with the appliance.
Only trained operators should use this
appliance and be familiar with its
adjustment and use.
When the motor has switched off from overheating,
allow sufficient time for it to cool, then press switch
to reset.
START UP
Unwind the electrical cord and plug into power
point.
Adjust handle to comfortable waist height refer to
Pic 18.
Rotate wheels OFF the floor refer to Pic 18.
Check that the power indicator lamp is ON.
Push the Safety Interlock Lever forward to dis-
engage safety lock refer to Pic 15.
Squeeze the start/run lever one side only, which
will START the machine refer to Pic 16.
DISPENSING (FOCUS SUDS models)
Press Switch as shown in Pic 17. Dispensing only
occurs while switch is being pressed.
Manual Reset Thermal
Over Load Switch.
Pic 14 Motor Thermal Overload Switch
Pic 15 Dis-engaging the Safety Interlock.
Pic 16 Squeeze Start/Run Lever for Operating.
Squeeze
lever
Squeeze
Lever
Squeeze Lever
Pic 17 Activation of Solution Dispensing
Push Forward
FForward
Press and
Hold to
Dispense

5
CONTROL
The machine is controlled by balance rather than
strength. Tilt handle slightly upwards and the
machine moves to the RIGHT, tilt the handle
slightly down the machine moves to the left. When
the handle is in the intermediate position the
machine remains stationary refer to Pic 18
and Pic 19.
PLANNING THE JOB
Plan the work path based on the location of the
power point, room/furniture layout, entrance and
exit points.
Work away from the power cord to avoid
entanglement with the rotating brush/pad
mechanism.
Ensure that the power cord is clear of the
operator’s feet to avoid tripping, refer to Pic 20.
Pic 18 Handle Height and Wheel position
Pic 19 Swing Directions
Trailing Cord Away
From Operator’s Feet.
Pic 20 Planning the Job.
Tilt Down
for LEFT
Movement
Tilt Up
for RIGHT
Movement
Rotate Wheels Up
Before Commencing
Cleaning.
Tilt Down
for LEFT
Movement
Tilt Up for
RIGHT
Movement
Intermediate
Position

6
TRANSPORTATION
For transporting the machine on level surfaces
adjust the handle in an upright position, and
transport the machine on the back wheels refer to
Pic 21.
When transporting the machine and stairs are
encountered mechanical lifting aids should be
used. Do not transport the machine up stairs by
pulling on the handle, this practice increases
forces on the operator that can cause injury.
Where lifting of the machine is inevitable operators
should be trained in team lifting and manual
handling techniques.
PAD AND BRUSH MAINTENANCE
Replace brushes and pads that are excessively
worn, to reduce the risk of floor damage.
Wash pads on a regular basis and then store to
dry.
Excessive amounts of polish congealed on brush
bristles or embedded in the pad will cause
excessive drag, that can over load the machine.
For best results use clean or new brushes and
pads.
Abrasive materials embedded in pads can scratch
the floor surface. Ensure clean pads are used.
Remove brushes and pad holders from the
machine when stored. In storage the weight of the
machine can deform these parts causing the
machine to vibrate on the next use.
POWER CORD MAINTENANCE
Unplug the electrical cord from the power outlet
when the machine is not in use, or when cleaning
or maintaining the machine.
Wind the power cord between the handle and cord
storage arm from the machine end to reduce
knuckling, check for damage, and remove soilage
as shown in Pic 22.
Replace cords that are badly kinked, knuckled, cut
or damaged.
If the cord is damaged it must be replaced with the
original manufacturers part and by an Authorized
dealer or similarly qualified person.
FOCUS SUDS MAINTENANCE
Do not use water in the solution tank above 80°C
Use only water or neutral chemicals in the solution
tank. Do not use alkaline chemicals in the solution
tank.
At the end of each shift empty the cleaning solution
from the tank. Flush clean water through the tank
and solenoid valve to remove residual chemicals.
Pic 21 Transporting the Machine.
Pic 22 Cleaning and Checking the
Cord

7
HAZARD PRECAUTIONS
Unplug electrical plug from the power point before conducting repair, service, maintenance
or equipment cleaning.
Electrical
Do not handle electrical plug or machine with wet hands and power connected.
Do not store machine outdoors or expose to rain.
Do not wash or hose down the machine.
Do not clean the machine by spraying it with water, detergent or cleaning solutions.
Do not use machine if water has been picked up by the vacuum system, without electrical
inspection by a qualified person.
Do not pull on the Power Cord.
Work away from the Power Cord to avoid entanglement with the rotating brush/pad mechanism.
Plan work path based on layout and work area using a systematic approach.
Machine Control and Property Damage
Ensure correct handle height adjustment for control.
Violent handle movement by operator will cause rapid sideways movement and may cause
operator to lose control.
Fit quality brushes and pads, correctly sized, to suit application.
Ensure floor is uniformly wetted when wet scrubbing, and that floor surface is uniform, to
minimize rapid sideways movement of the machine.
Ensure the rear wheels are UP when in use.
Ensure the machine is in constant motion over the floor area. Keeping the machine in a
localized spot may result in friction burns to the floor.
Trips, Slips and Falls
Do not wear open top footwear when using this equipment.
Wear slip resistant footwear at all times. Wear chemical resistant footwear when wet
scrubbing or stripping.floors.
Ensure electrical cord is clear of machine and operators feet.
Use appropriate signage and barriers e.g. ‘Cleaning in Progress’ to alert public to cleaning activity.
Burns, Fire, or Explosion
Do not use machine in areas where flammable or combustible liquids, vapors or gases are
present.
Do not operate near explosive materials such as solvents, thinners, fuels or grain dust.
Muscloskeletal Injury
Change brushes and pads using correct posture.
Adjust handle to correct height and operate machine using correct posture.
Hold handle firmly at start, relax grip and maintain a straight wrist when machine is running.
Do not twist at the waist when slewing the machine or turning, turn using your feet.
Using mechanical aids or team lifting, when lifting the machine
Do not pull machine upstairs.
Do not heel the machine to the point where the machine is on its edge, this can cause injury,
damage to the handle, or damage to the floor.

8
SPECIFICATIONS
Main Motor
Type: Induction 4 Pole CSCR
Voltage and Frequency: 220 –240 Volts a.c. / 50 –60 Hz
Power Output: 1500 watts @ 8.3 amps
Transmission
Type: HTD®double reduction timing belt.
Output speed: Standard 430 rpm / Hi-Torque 215 rpm
Noise
Noise: 68dBAwith Bassine brush on vinyl flooring.
Electrical Cord
Type / Length: 15 amp 3 core normal duty 15m long
Handle
Safety: Mechanical interlock
Activation: Lever activated double pole micro-switch
Stopping: Unattended automatic stop incorporated
Adjustment: Lever operated clamp, with infinitely variable
height adjustment through 90°
Wheels
Type / diameter: Retractable and non-marking / 160mm dia.
Tank (Focus Suds Model)
Capacity: 10 litre
Weight
39 kg
Brush / Pads
Size: 40cm (across bristles) brush, or 40cm pad
holder suitable for 40cm pad.
Compliance
Standards: Australian and New Zealand Standards
AS/NZS 60335.1 & 60335.2.10
Electromagnetic
Conformity
Declaration: Australian and New Zealand Standard
AS/NZS CISPR 14.1
Marking: C-Tick Mark N3771
ELECTRICAL CIRCUIT DIAGRAM FOCUS & FOCUS HI-TORQUE MODELS

9
ELECTRICAL CIRCUIT DIAGRAM FOCUS SUDS MODELS

10
FOCUS Classic Chassis Assembly Parts List
No
Part Name
Part No.
Qty
No.
Part Name
Part No.
Qty
Chassis Focus Classic Assy
13227020
1
25
Belt 600-8m-21HP
13210003
2
Chassis Focus Hi-Torque Classic Assy
13227030
1
26
Screw M5 x 90 Socket Head Cap
13380046
1
Chassis Focus Suds Classic Assy
13227040
1
27
Washer 3/16 x 1/2 x 20# Flat ZP
13420015
3/5
1
Bush Strain Relief 766-1147B
13210002
1
28
Pulley 30-55t Counter Assy
13350027
1
1*
Grommet 9.6x12.7x1.5 Panel Rubber
13260000
1
28*#
Pulley 24-59t Counter Assy
13350026
1
2
Screw No.10 x 3/8 Pan Taptite
13380040
2
29
Pulley Set Focus
13350020
1
3
Clamp 'P' Dia. 6.4 Mtg Hole 5.2 Zn Pl
13220009
2
29
Pulley Set Focus Hi-Torque & Suds
13350021
1
3*
Clamp 'P' Dia. 11.1 Mtg Hole 5.2 Zn Pl
13220008
2
30
Handle D-Pull 13mm X 1/4W thread
13270007
1
4
Motor Polisher CMG 1500 W
13320000
1
31
Chassis Focus Classic
13220020
1
Key Motor 3/16 x 3/16 x 1
13300001
1
32
Washer 1/4 x 1/16 x 1/16 SQ Sect Sprg ZP
13420022
2
Cap Start 108-130µF 86 x 46
13220035
1
33
Screw 1/4W x 1 M/T Pan ZP
13380061
2
Cap Run 30 µF 45 x 92 DQC
13220036
1
34
Tape 18 W Acrylic Foam
13390015
1.01
Cover Cap. Start (800-5531B)
13220040
1
35
Bumper Focus
13210007
1
Cover Cap. Run (800-5531BR1B1)
13220041
1
36
Washer 5/16 x 5/64 x 5/64 SQ Sprg ZP
13420027
4
Switch Thermal Overload Manual
13380006
1
37
Bolt 5/16W x 1 Hex ZP
13210010
4
Fan Plastic 22mm
13250015
1
38
Pulley 55t Brush Assy Focus
13350028
1
Washer Fan Pressed Steel
13420060
1
38*#
Pulley 59t Brush Assy
13350029
1
Cowl Plastic Motor Housing
13220042
1
39
Washer 12 x 4 x 2.5 RECT Sect Sprg ZP
13420035
2
Cord Motor Focus
13220000
1
40
Nut M12 Hex ZP
13330015
2
*
Cord Motor Focus Suds Classic Assy
13227705
1
41
Screw M6 x 25 Socket Head Cap ZP
13380051
2
Switch Centrifugal (728-853P1100)
13380007
1
42
Guard Pulley Focus Classic
13260005
1
Plate Switch (726-5488A)
13350016
1
43
Washer M4 x1.5 x 1.5 SQ. Sect Sprg ZP
13420011
6
5
Cap 1/2 BSP Red Plastic
13220019
1
44
Screw No. 8 x 3/8 Mush Nib ZP
13380030
6
6
Nut 1/2BSPP Hex ZP
13330016
1
45
Washer 16 x 28 Sprg Push On Fix ZP
13420046
1
7
Washer 7/8 x 1-5/8 x 14# Flat ZP
13420050
1
46
Quick Release Adaptor Complete
13360000
1
8
Washer 22 x 70 x 1 Eccentric SS
13420051
1
47
Screw M8 x 35 CSK PH ZP
13380071
3
9
Screw M12 x 32 Set Hex ZP
13380081
2
Additional Parts for Focus Suds Models
10
Nut 3/8 Hex UNC Nyloc
13330013
1
*
Kit Focus Suds Classic Assy
13307000
11
Nut 5/16 Hex UNC Nyloc
13330012
1
48*
Tank Suds 4GR (10 Litre)
13390010
1
12
Pin 1/4 x 1 Spring ZP
13350012
2
49*
Bolt U, Keeper, & Nut 5/16W ZP
13210014
2
13
Hose Pressure 6 I.D. X 14mm O.D.
13270006
0.03
50*
Fitting Tank Flange 15 Nyglas
13250007
1
14
Washer 5/16 x 3/4 x 18# Flat ZP
13420025
4/6
51*
Hose 13mm ID x 2mm Wall PVC
13270009
0.25
14*
Washer M8 x 21 x 2 ZP
13420028
4
52*
Hose tail 15mm Nyglass
13270008
1
15
Bolt 5/16UNC x 3 Hex ZP
13210012
1
53*
Valve Solenoid 1/2 BSP PVC
13410000
1
15*
Bolt 5/16W x 4 Hex ZP
13210013
1
54*
Elbow 15mm M & F Nyglass
13240000
1
16
Washer 3/8 x 3/4 x 18# Flat ZP
13420030
2
Accessories (Optional)
17
Bolt 3/8 UNC x 5 Hex ZP
13210020
1
55
Brush 40cm Bassine QR
13210050
18
Axle Focus 12.7 O.D. CrP
13200000
1
Brush 40cm Soft Nylon QR
13210051
19
Washer 1/2 x 1-1/8 x 16# Flat ZP
13420037
6
Brush 40cm Medium Nylon QR
13210052
20
Wheels 150mm G-Force & Focus
13420100
2
Brush 40cm Hard Nylon QR
13210053
21
Washer 1/2 UC D6143 Starlock ZP
13420039
2
Brush 40cm Tynex QR
13210054
22
Cap Hub Focus
13220018
2
Pad Holder 40cm QR
13350100
23
Screw M5 x 8 Grub Oil Blackened
13380044
2
Pad Holder 40cm Short Trim QR
13350101
24
Pulley 30t Motor Assy
13350025
1
Bonnet 42.5cm Carpet
13210070
24*#
Pulley 22t Motor Assy
13350024
1
Note: Items identified * refer to Focus Suds Models and # refer to Focus
Hi-Torque Models

11
FOCUS Classic Chassis Assembly Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
17
119
20
21
22
23
24
25
26
1
9
30
31
32
33
1
2
3
4
5
6
7
8
9
10
11
12
13
10
11
49
48
51
50
52
53
54
35
34
14
36
37
38
19
39
40
41
25
42
43
44
45
46
47
55
16
17
18
19
20
19
21
22
23
24
25
26
27
28
29
1
2
3
4
5
6
7
8
9
12
13
14
15
Additional Components for
FOCUS SUDS Model

12
FOCUS Industrial & Commercial Handle
No.
Part Name
Part No.
Qty
No.
Part Name
Part No.
Qty
Focus IC Handle
13277020
18*
Bar Adjustment Focus Suds Classic
13210008
2
Focus Suds IC Handle
13277040
19
Bush Strain Relief Utilux H2097B
13210001
1
1
Handle Grip
13270005
2
20
Cord Handle Focus IC Assy
13227700
1
2
Pin M6 x 20 Dowell CP
13350010
2
20*
Cord Handle Focus Suds IC Assy
13227704
1
3
Housing Handle Lower Focus IC
13270000
1
21
Bolt 5/16W x 1-1/2 Hex ZP
13210011
1
3*
Housing Handle Lower Focus Suds IC
13270001
1
21*
Bolt 5/16 x 4 Hex ZP
13210013
1
4
Wire Green Earth 50mm
13805981
1
22
Grommet Loom Cord
13260001
1
5
Wire N Handle Focus IC
13420002
1
23
Cord Polisher 3 Core 15m x 15A
13220007
1
6
Wire A Handle Focus IC
13420001
1
24
Lever Handle Clamp IC
13310003
1
6*
Wire A Handle Focus Suds
13420000
1
24*
Lever Handle Clamp Focus Suds IC
13310004
1
7
Insulator Post Fit Utilux H2818
13280000
2
26
Knob Handle 41Dia x 3/8 BSW
13300000
1
9
Screw No.10 x 3/8 Pan Taptite
13380040
1
27
Screw WN1412 K B 50 X 20 Z
13380048
6
10
Clamp Cord Handle IC
13220014
2
28
Housing Handle Lid IC
13270004
1
11
Screw WN1412 K B 40 X 16 Z
13380026
4
29
Lever Safety Interlock Handle IC
13310002
1
12
Terminal Block ANE
13390005
1
30
Lever Start/Run Handle IC
13310001
1
13
Screw No. 6 x 5/8 S/T Pan ZP
13380020
2
31
Screw No. 7 x 25 HiLo Pan ZP
13380025
2
14
Tube Handle IC
13390001
1
32
Switch Micro 2HP Terminals 2 x Com, 2 x NO
13380002
1
14*
Tube Handle Focus Suds IC
13390002
1
33
Spring Compression Stainless Steel
13380010
1
15
Washer 15.8 x 8.05 x 0.90 Belleville ZP
13420045
1
34
Nut M6 Hex Steel ZP
13330010
2
15*
Washer M8 x 22 x 12.7
13420029
2
35
Housing Handle Upper Focus Red
13805885
1
16
Nut 5/16 Hex UNC Nyloc
13330012
1
35*
Housing Handle Cover IC
13270003
1
16a*
Washer M8 x 21 x 2 ZP
13420028
2
36
Screw M6 x 45 M/T Pan ZP
13380052
2
17
Clamp Handle IC Set
13220015
1
37
Label Handle IC
13310010
1
17*
Clamp Handle Focus Suds IC
13220016
1
38*
Switch Rocker Black 10A MOM
13380001
1
18
Tube Upright IC
13390000
1
39
Indicator Red 240V 0.3W T1200.04 & 152mm Leads
13280002
1
Note: Items identified * refer to Focus Suds Model Only
16a
24
39
38
18
Adjustment Bar
Focus Suds
Model Only

13
Hako Australia Pty Ltd Warranty Policy Effective July 1, 2008
Hako Australia Made Simple Limited Warrantly Policy
Hako Australia Pty Ltd warrants to the original purchaser/user that the product is free from defects in
workmanship and materials under normal use. Hako Australia Pty Ltd will, oblige under this warranty to
repair or replace at our factory or authorised dealer service outlet, parts that fail under normal use and
service when operated and maintained in accordance with the Parts Manual and Owners Guide, after
examination discloses it to have been defective. All warranty claims must be submitted through a Hako
Australia Pty Ltd Dealer or Authorised agent and approved by Hako Australia Pty Ltd.
This warranty does not apply to components replaced due to recommended service schedules, normal wear
and tear or to items whose life is dependent on their use and care.
Special warning to purchaser - Use of replacement parts not manufactured or supplied by Hako Australia
Pty Ltd will void all warranties expressed or implied. A potential health hazard exists without original
equipment replacement.
All warranted items become the sole property of Hako Australia Pty Ltd or its original manufacturer,
whichever the case may be.
Hako Australia Pty Ltd disclaims any implied warranty, including the warranty of merchantability and the
warranty of fitness for a particular purpose. Hako Australia Pty Ltd assumes no responsibility for any special,
incidental or consequential damages.
The limited warranty is applicable only to the original user/purchase or this product. Hako Australia Pty Ltd is
not responsible for costs or repairs performed by persons other than those specifically authorised by Hako
Australia Pty Ltd. This warranty does not apply to damage from transportation, alterations by unauthorised
persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss
of income due to malfunction of the product. If a difficulty develops with this machine, you should contact the
dealer from whom it was originally purchased.
Hako Australia Pty Ltd warranty period for Rotobic Focus Scrubber / Polisher for Parts and Labour is one (1)
year.
Hako Australia Pty Ltd or Authorized agents are required to submit all invoices when using or claiming for a
third party or subcontractor as part of their Warranty claim.
Hako Australia Pty Ltd is to approve or disapprove and clear for payment or credit within 30 days of receiving
a complete Warranty claim form from its Dealer or Authorised agent.
Hako Australia Pty Ltd is to advise by writing if a claim is disapproved or the total of the claim is varied from
that received.
Hako Australia Pty Ltd if claim is approved, will credit labour and parts to a Dealer or Authorised agent
account unless a Tax Invoice for payment accompanies the claim.
Dealer/Authorised agent is required to hold the replaced parts under warranty until approval or disapproval
has been received by Hako Australia Pty Ltd for a period of 90 days.
Dealer/Authorised agent is responsible for the freight or equipment and parts returned for warranty. These
are to be returned when and only if Hako Australia Pty Ltd specifically requests their return for inspection.
Ensure the name of Hako Australia Pty Ltd manager granting approval or requesting these returns is
included on the return goods.