Haldex EB+ Soft Docking User manual

Innovative Vehicle Solutions
INSTALLATION GUIDE
Soft Docking

EB+ Soft Docking Installation guide
2Innovative Vehicle Solutions 2020
Notes on the use of this manual
This manual has been designed to assist personnel in
satisfactory installation of Haldex EB+ Soft Docking
onto trailers. The intention has been to illustrate various
aspects of the installation. It is expected that this
manual will be in possession of the appropriate person
throughout their ‘training’ and ‘experience’ and that
the manual will be used as:
a) A teaching aid following supervision of a Haldex
engineer.
b) A reminder of the correct procedure of Haldex
EB+ Soft Docking installation.
›Use appropriate spare-parts documentation when
obtaining spare parts
›Use only genuine Haldex parts in repairs
›Due to continuous development the right is reserved
to alter the specification without notice
›No legal rights can be derived from the contents of
the manual
›Duplication, translation and reprinting are prohibited
without permission from Haldex Brake Products
For any other deviation consult
Haldex Brake Products Ltd.
MIRA Technology Park
Lindley
Warwickshire
CV13 6DE
Tel: [phone]
Fax: [phone]
E-Mail: [e-mail]

EB+ Soft DockingInstallation guide
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2020 Innovative Vehicle Solutions
Contents
Introduction............................................................... 4
Chassis components .................................................. 5
Sensor cables........................................................... 12
Installation of EB+ Soft Docking ECU ....................... 14
Installation of LED outline marker light..................... 15
Installation of audio beeper...................................... 16
Installation of power supply adapter cable ............... 17
Installation of ultrasonic sensor ................................ 18
Configuring EB+ Soft Docking using DIAG+............. 25
Functional test ......................................................... 44
Operating instructions.............................................. 45
Conditions of no detection ...................................... 46
Error repair .............................................................. 48
Liability exclusion ..................................................... 49
Excess cable............................................................. 50
Painting ................................................................... 51
Part reference .......................................................... 52

EB+ Soft Docking Installation guide
4Innovative Vehicle Solutions 2020
Introduction
EB+ Soft Docking is a system for detecting the presence of a dock (‘ramp’ or ‘loading bay’) within 2.5 m, warning
the driver of the distance via flashing side marker lights and audio beeper at a rate dependent on distance and
automatically applying the brakes to halt the vehicle (or reduce the impact speed) at 1 m from the dock.
The system consists of an ECU and from 2 to 5 ultrasonic sensors, additional software for the EB+ ECU, side
marker lights, audio beeper and cables to link the components together. The EB+ Soft Docking ECU is controlled
from the Haldex CAN B+ / B- and communicates with the EBS via Haldex CAN.
Before using the EB+ Soft Docking system please read the description and the operation instructions carefully. The
system cannot replace the driver’s responsibility to ensure a clear passage when manoeuvring. Haldex cannot be
held responsible for any accidents encountered when using the system.

EB+ Soft DockingInstallation guide
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2020 Innovative Vehicle Solutions
Chassis components
2 sensors (1 plane, 1 offset)
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
3 4
51
2
6
7-2 7-1
Yellow sensor
channel
Green sensor
channel
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=
7-1 7-2
Cables colour Function
Grey Reverse light
White Earth / common
Black Left tail light
Brown Right tail light
Cable connections for item no.2

EB+ Soft Docking Installation guide
6Innovative Vehicle Solutions 2020
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
8Sensor splitter cable 364 607 001 0.5 m / 0.5 m / 0.5 m
7-1 7-2 7-3
2
7-1
5 1
6
7-3
8
7-2
43
Yellow sensor
channel
Green sensor
channel
3 sensors (1 plane, 1 offset)
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=

EB+ Soft DockingInstallation guide
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2020 Innovative Vehicle Solutions
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
8Sensor splitter cable 364 607 001 0.5 m / 0.5 m / 0.5 m
7-37-27-1
2
7-1
5 1
6
7-2
8
7-3
43
Yellow sensor
channel
Green sensor
channel
3 sensors (1 plane, 2 offsets)
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=

EB+ Soft Docking Installation guide
8Innovative Vehicle Solutions 2020
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
8Sensor splitter cable 364 607 001 0.5 m / 0.5 m / 0.5 m
3 4
7-37-4
7-1
7-1
6
2
7-2
8
7-3
5 1
7-4
8
7-2
Yellow sensor
channel
Green sensor
channel
4 sensors (2 planes, 2 offsets)
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=

EB+ Soft DockingInstallation guide
9
2020 Innovative Vehicle Solutions
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
8Sensor splitter cable 364 607 001 0.5 m / 0.5 m / 0.5 m
3 4
7-37-4
7-1
7-1
6
2
7-4
8
7-2
5 1
7-3
8
7-2
Yellow sensor
channel
Green sensor
channel
4 sensors (2 planes, 1 offset)
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=

EB+ Soft Docking Installation guide
10 Innovative Vehicle Solutions 2020
Item Description Part number Notes
1 EB+ Soft Docking ECU 364 608 001
2 Outline marker and brake cable (open wires) 364 606 xxx Green connector on ECU
3 LED outline marker lamp (left) 364 617 xxx
4 LED outline marker lamp (right) 364 617 xxx
5 Sensor and audio beeper cable 364 605 0xx Brown connector on ECU
6Audio beeper 364 616 001
7-x Ultrasonic sensor 364 614 001
8Sensor splitter cable 364 607 001 0.5 m / 0.5 m / 0.5 m
7-5
7-1 7-2 7-3
7-4
3
7-27-1
8 7-3
8 8
5
6
2
1
7-4 7-5
4
Yellow sensor
channel
Green sensor
channel
5 sensors (2 planes, 2 offsets)
Where indicated, if necessary use the
appropriate length of sensor extension cable
(364 622 xxx, see page 12) to reach the
sensor location.
=