Hamilton Beach OG02 Supplement

STOP! TO PREVENT DAMAGING YOUR GRILL, READ THiS
MANUAL FIRST FOR iMPORTANT UNPACKING AND
ASSEMBLY iNSTRUCTiONS!
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Type OG02 Gas Gri
Assembly and Operation Manual
Consumer Affairs: 1-800-851-8900
FOR OUTDOOR USE ONLY
Hamilton Beach Brands, Inc.
Glen Allen, Virginia 23060
840208200

BEFORE YOU BEGIN
Message to Our Users .............................................................................................................. 3
Safety Symbols ......................................................................................................................... 3
Installation/Safety Precautions ................................................................................................. 4
Propane and Gas Warning ....................................................................................................... 4
Grill Parts List ............................................................................................................................ 5
Grill Parts Diagram .................................................................................................................... 7
ASSEMBLY
Before the Assembly ................................................................................................................ 8
Assembly Steps ...................................................................................................................... 12
POST-ASSEMBLY
Gas Connection ...................................................................................................................... 28
Leak Testing ............................................................................................................................ 31
Final Installation Checklist ...................................................................................................... 32
Grill Lighting Instruction .......................................................................................................... 32
Operating Instruction .............................................................................................................. 34
Safety Tips .............................................................................................................................. 36
Care and Maintenance ........................................................................................................... 37
Troubleshooting ...................................................................................................................... 38
Food Safety ............................................................................................................................ 39
Grill Storage ............................................................................................................................ 39
•If you smell gas:
1. Shut off gas to the grill.
2. Extinguish any open flames immediately.
3. Open the grill lid.
4. If the odor persists, keep away from the grill and call your gas supplier or your
fire department immediately.
•Do not store or use gasoline or other flammable items in the vicinity of this grill or
any other appliance.
• Any LP cylinder that is not connected for use should not be stored in the vicinity of
this grill or any other appliance.

MESSAGE TO OUR USERS
Thank you for your purchase of our Gas Grill. We sincerely wish you wilt enjoy using our fine
products.
,, Please read this user's manual in its entirety before using the grill.
,, Please contact Consumer Affairs if you have any questions.
,, Please read this user's manual carefully. Failure to follow the provided instruction can
result in serious bodily injury and/or property damage.
,, Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in
or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this user's manual with the customer after delivery and/or
installation.
NOTE TO CONSUMER: Leave this user's manual in a convenient place for future reference.
SAFETY SYMBOLS
The symbols listed here are being used throughout this manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
This symbol indicates an imminently hazardous
situation which wilt result in death or serious bodily
injury if not followed properly.
This symbol indicates serious bodily injury may result
if the instructions are not followed.
This symbol indicates a hazardous situation which
. may result in minor or moderate bodily injury if the
instructions are not properly followed.
3

CALiFORNiA PROPOSiTiON 65
1. Combustion by=products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Wash your hands after handlinq this product.
INSTALLATION/SAFETY PRECAUTIONS
READ THiS SECTION FIRST BEFORE iNSTALLiNG THE GRILL
,, This grill is designed to use LP gas only. The regulator supplied by Hamilton Beach must
be used.
,, The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CSA
B149.1, Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane
Storage and Handling Code.
• The LP gas supply tank is to be constructed and marked in accordance with the
specifications for LP gas tanks of the U.S. Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA=B339, Tanks, Spheres, and Tubes for the
Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when installed,
must be electrically grounded in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1. Keep the power cord of the motor away from the hot surfaces of the
grill while in use. Remove and store the motor in a dry place when not in use.
This grill is safety-certified for use in the United States and Canada only. Never modify
to use in other places. Modification may cause serious bodily injury or property damage.
Hamilton Beach is not responsible for any modifications, and all warranties wilt be void.
TOTAL GAS CONSUMPTION:
Total gas consumption (per hour) of OG02 grill with all burners on HI:
Main burners 40,000 Btu/hr
Smoke burner 6,500 Btu/hr
Side burner 13,000 Btu/hr
Total 59,500 Btu/h

GRILL PARTS LiST
KEY DESCRIPTION QUANTITY PART NUMBER
1 Lid 1 990129200
2 Silicone Rubber Bumper 4 990137200
3 Insulation Spacer, Lid Handle 2 990137300
4 Lid Handle 1 990127500
5 Logo Plate 1 990135300
6 Bezel, Temperature Gauge 1 990135400
7 Temperature Gauge 1 990127300
8 Culinary Basket 2 990134800
9 Culinary Tray 1 990134900
10 Cotter Pin 9 990137400
11 Main Burner 4 990128200
12 SmokeStation Burner 1 990131600
13 Cooking Grate 2 990134700
14 Heat Diffuser (Flame Tamer) 4 990128100
15 Rotate Rod, Side-Burner Lid 1 990132400
16 Side-Burner Lid 1 990132600
17 Side-Burner Grid 1 990132700
18 Side Burner 1 990132900
19 Located Pin, Side Burner 4 990133000
20 Ignitor Wire, Side Burner 1 990132800
21 Side-Burner Base 1 990133100
22 Right-Side Shelf 1 990133200
23 Right-Side Shelf Support 1 990133400
24 Right-Side Shelf Walt 1 990133300
25 Gas Valve, Side-Burner 1 990131800
26 Manifold, Side-Burner 1 990132000
27 Control Knob 5 990128500
28 Right-Front Leg 1 990134600
29 Right Panel 1 990131400
30 Right-Back Leg 1 990131300 5

GRILL PARTS LIST
KEY DESCRIPTION QUANTITY PART NUMBER
31 Match Holder Bracket 1 990137000
(Nylon Knot)
32 Match Holder 1 990137100
33 Rotate Pin, Lid 2 990137500
34 Firebox 1 990129300
35 Warming Basket Bracket 1 990137600
36 Control Panel Bracket 2 990137700
37 Door Bracket 1 990132200
38 Right-Door Pin Bracket 1 990135700
39 Left-Door Pin Bracket 1 990131000
40 Magnet Box 2 990132300
41 Magnet 4 990132500
42 Grease Accumulate Panel 1 990130900
43 Grease Cup Clip 1 990135000
44 Grease Cup 1 990135100
45 Regulator 1 990129700
46 Manifold, Main Burner 1 990131900
47 Gas Valve, Main Burner 4 990131700
48 Gas Valve, Smoker Burner 1 990131800
49 Side Burner, Gas Pipe 1 990137900
50 Control Panel 1 990131500
51 Control Knob, SmokeStation TM 1 990138000
Burner
52 Bezel, SmokeStation TM 1 990138100
53 SmokeStation TMTray 1 990135200
54 Bezel, SmokeStation TMTray 1 990138200
55 SmokeStation TMTray Handle 1 990138300
56 Right Door 1 990132100
57 Toolbox Bracket 1 990134400

GRILL PARTS LiST
KEY DESCRIPTION QUANTITY PART NUMBER
58 Toolbox 1 990134300
59 Left Door 1 990131100
60 Tank Baffle Bar 1 990134000
61 Bottom Shelf 1 990133900
62 Swivel Caster, Right-Front 1 990133800
63 Swivel Caster With Brake, 2 990138400
Left- and Right-Back
64 Standard Caster, Left-Front 1 990138500
65 Tank Holder 1 990133500
66 Back Panel 1 990131200
67 Left-Front Leg 1 990134100
68 Left Panel 1 990134500
69 Left-Back Leg 1 990134200
70 Left-Side Shelf 1 990135800
7

GRILL PARTS DIAGRAM
- _\ \ \\ \
\

BEFORE THE ASSEMBLY
READ AND FOLLOW THE iNSTRUCTiONS BELOW TO CORRECTLY UNPACK
GRILL PARTS FROM SHiPPiNG BOX.
STEP1"
1. Open shipping box by slicing down its edges with a box cutter. Take out the four legs and
bottom shelf. Next, remove the door bracket, grease cup, and grease cup clip. Take two
doors and two side panels out of protective Styrofoam, as shown in Fig. A, but leave grill
head in Styrofoam until Step 2. Remove all parts from plastic bags.
Manual
-Legs
Bottom Shelf
Back Panel
Door Bracket Left and Right Doors
Left and
Right PaneJs
Grease Cup and
Grease Cup Clip
Grill Head
Fig. A9

BEFORE THE ASSEMBLY
STEP 2:
1. With the aid of an assistant, turn grill head over on its side as shown in Fig. B below and
remove the top Styrofoam piece, Lay the Styrofoam piece flat on the floor. With the aid
of an assistant, lift the grill head out of the bottom Styrofoam piece, Place the grill upright
on the other styrofoam piece as shown in Fig. C.
NOTICE: DO NOT place the grill head directly on the floor or the grease tray could become
bent,
Grill Head
Styrofoam
Fig. C
10

BEFORE THE ASSEMBLY
STEP 3:
1. Open grill lid, as shown in Fig. D, and take out the small boxes packed within the grill head.
Remove all packing materials and remove all parts from boxes as shown in Fig. B.
NOTICE: If there is any resistance during the process of opening the lid, it is mostly likely due
to the styrofoam shown in Fig. D. While using one hand to open the lid, use the other hand to
hold the styrofoam in place (i.e., to keep it from wanting to move with the lid). This should
make the lid easier to open.
Styrofoam
Fig. DGrill Head
Side-Burner
Assembly Side-Burner
Grid
Heat Diffuser
Cardboard
Toolbox
Bracket
Warming
Basket Bracket
Right-Side Shelf
Support
Left-Side
Tank
Baffle Bar
Box
Styrofoam
Warming Box
Hardware
Pack
i
Warming
Baskets
Toolbox
Grates
Right-Side
Shelf Wall
11

BEFORE THE ASSEMBLY
PLEASE READ AND FOLLOW THESE iNSTRUCTiONS CAREFULLY
STEP BY STEP
Tools Required:
,, #2 Phillips screwdriver and needlenose pliers (not provided)
,, The following hardware is provided in the blister pack:
M4 x 10 Screws (10) M4 x 12 Screws (3)
1.3 x 26 Cotter Pin (2) M5 x 10 Screws (37)
M4 Compression Washer (4)
M5 x 15 Screws (4)
M6 x 13 Screws (S.S.) (2) M6 x 13 Screws (28) M6 Compression Washer (4)
©
Match Holder Bracket (Nylon Knot) (1) Match Holder (1)
©
12

ASSEMBLY STEPS
STEP 1: Bottom Shelf
1. Attach the tank holder to the bottom shelf with two (2) cotter pins as shown in Fig. 1a.
2. Attach the casters to the bottom shelf with sixteen (16) M6 x 13 screws as shown in Fig. 1b.
3. NOTE: Use care when installing each caster into the correct position.
%-,' \
Fig. la
Swivel Caster
With Brake
Swivel
Caster
Fig. lb
13

ASSEMBLY STEPS
STEP 2: Left Panel
1. To attach left panel, align left leg holes with holes on left panel (marked "L') as shown in
Fig. 2.
2. Attach left-front leg (marked "Left Front") and left-back leg (marked "Left Back") to left panel
with eight (8) M5 x 10 screws as shown in Fig. 2.
Fig. 2
STEP 3: Right Panel
1. To attach right panel, align right leg holes with holes on right panel (marked "R') as shown in
Fig. 3.
2. Attach right-front leg (marked "Right Front") and right-back leg (marked "Right Back") to right
panel with eight (8) M5 x 10 screws as shown in Fig. 3.
14 Fig. 3

ASSEMBLY STEPS
STEP 4: Side Panel
1. Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig. 4.
2. Attach left and right panels to the sides of the bottom shelf with six (6) M6 x 13 screws as
shown in Fig. 4.
//
Fig. 415

ASSEMBLY STEPS
STEP 5: Back Panel
1. Attach back panel to the bottom shelf with two (2) M6 x 13 screws as shown in Fig. 5a.
2. Attach back panel to the left= and right=side shelves with four (4) M5 x 10 screws as shown
in Fig. 5a,
3. Attach tank baffle bar to the back panel and bottom shelf with two (2) M4 x 10 screws as
shown in Fig. 5a.
Fig. 5a
Fig. 5b
16

ASSEMBLY STEPS
STEP 6: Door Bracket
1. Align door bracket holes with holes on front legs. Attach bracket to the front legs with four (4)
M5 x 15 screws as shown in Fig, 6.
NOTE: Attach the bracket so that the magnets are at the bottom.
/
/
Fig. 617

ASSEMBLY STEPS
STEP 7: Grill Head to Cart
NOTE: This step requires two people to lift and position grill head onto cart.
1, Remove the tie wraps securing regulator hose to underside of grill head, Pull hose and igniter
wire out to side of grill head,
2, Carefully lower the grill head onto the cart, Open lid and attach head to cart with four (4)
M6 x 13 screws and M6 compression washers.
3, Attach warming basket bracket to the back firebox with four (4) M4 x 10 screws and four (4)
M4 compression washers as shown in Fig, 7b,
Fig. 7a
Fig. 7b
18

ASSEMBLY STEPS
STEP 8: Doors
1. Attach toolbox bracket to back of right door with four (4) M4 x 10 screws as shown in Fig. 8a;
then attach three (3) M4 x 12 screws to back of right door without fully inserting the screws
and hang the toolbox onto the screws as shown in Fig. 8b.
2. Insert the lower left door pin into the hole on the bottom shelf. Push down the upper door pin,
aligning it beneath the hole in door pin bracket, and release pin so that it inserts into the hole
as shown in Fig. 8c.
3. Repeat step 2 for the right door.
4. Insert the nylon knot into the hole on the side panel, then put the match holder in it and
capture it as shown in Fig. 8d.
i
Fig. 8a
Fig. 8b
Fig. 8c
Fig. 8d
19

ASSEMBLY STEPS
STEP 9: Left-Side Shelf
1. Hang shelf onto left front and left back legs as shown in Fig. 9a.
2. Attach shelf to firebox as follows:
,, Open lid. Attach left shelf to the left-side panel from inside to outside of the firebox with
one (1) M6 x 13 (S.S.) screw as shown in Fig. 9a.
,, Attach shelf to the left-side panel from outside to inside of firebox with four (4) M5 x 10
screws as shown in Fig. 9b.
,, Attach shelf from back to the left-side panel with two (2) M5 x 10 screws as shown in
Fig. 9b.
Fig. 9a
Fig. 9b
20