Hamilton Beach OG01 User manual

840212100
Type OG01 Gas Grill
Assembly and Operation Manual
Consumer Affairs: 1-800-267-2826
FOR OUTDOOR USE ONLY
Hamilton Beach Brands, Inc.
Glen Allen, Virginia 23060
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STOP! TO PREVENT DAMAGING YOUR GRILL, READ THIS
MANUAL FIRST FOR IMPORTANT UNPACKING AND
ASSEMBLY INSTRUCTIONS!

TABLE OF CONTENTS
BEFORE YOU BEGIN
Message to Our Users .............................................................................................................. 3
Safety Symbols ......................................................................................................................... 3
Installation/Safety Precautions ................................................................................................. 4
Propane and Gas Warning ....................................................................................................... 4
Grill Parts List ............................................................................................................................ 5
Grill Parts Diagram .................................................................................................................... 7
ASSEMBLY
Before the Assembly ................................................................................................................ 8
Assembly Steps ...................................................................................................................... 11
POST ASSEMBLY
Gas Connection ...................................................................................................................... 19
Leak Testing ............................................................................................................................ 22
Final Installation Checklist ...................................................................................................... 23
Grill Lighting Instruction .......................................................................................................... 24
Operating Instruction .............................................................................................................. 26
Safety Tips .............................................................................................................................. 28
Care and Maintenance ........................................................................................................... 28
Troubleshooting ...................................................................................................................... 30
Food Safety ............................................................................................................................ 31
Grill Storage ............................................................................................................................ 31
• If you smell gas:
1. Shut off gas to the grill.
2. Extinguish any open flames immediately.
3. Open the grill lid.
4. If the odor persists, keep away from the grill and call your gas supplier or your
fire department immediately.
wDANGER
• Do not store or use gasoline or other flammable items in the vicinity of this grill or
any other appliance.
wWARNING
2

BEFORE YOU BEGIN
Thank you for your purchase of our gas grill. We sincerely hope you will enjoy using our fine
products.
• Please read this user’s manual in its entirety before using the grill.
• Please contact Consumer Affairs if you have any questions.
• Please read this user’s manual carefully. Failure to follow the provided instruction can
result in serious bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in
or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this user’s manual with the customer after delivery and/or
installation.
NOTE TO CONSUMER: Leave this user’s manual in a convenient place for future reference.
The symbols listed here are being used throughout this manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
This symbol indicates an imminently hazardous
situation which will result in death or serious bodily
injury if not followed properly.
wDANGER
wWARNING This symbol indicates serious bodily injury may result
if the instructions are not followed.
wCAUTION This symbol indicates a hazardous situation which
may result in minor or moderate bodily injury if the
instructions are not properly followed.
MESSAGE TO OUR USERS
SAFETY SYMBOLS
3

4
wWARNING
BEFORE YOU BEGIN
• This grill is designed to use natural gas only. This grill does not include natural gas hose.
Purchase the proper natural gas hose from local reputable dealer.
• The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code,ANSI Z223.1/NFPA 54, or CAN/CSA
B149.1, Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane
Storage and Handling Code.
• If an external electrical source is utilized, the outdoor cooking gas appliance, when installed,
must be electrically grounded in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1. Keep the power cord of the motor away from the hot surfaces of the
grill while in use. Remove and store the motor in a dry place when not in use.
• This grill is safety-certified for use in the United States and Canada only. Never modify
to use in other places. Modification may cause serious bodily injury or property damage.
Hamilton Beach is not responsible for any modifications, and all warranties will be void.
wWARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
INSTALLATION/SAFETY PRECAUTIONS
1. Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Wash your hands after handling this product.
CALIFORNIA PROPOSITION 65
TOTAL GAS CONSUMPTION:
Total gas consumption (per hour) of OG01 grill with all burners on HI:
3 Main burners x 11,000 Btu/hr each: Total 33,000 Btu/hr

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KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
Lid
Temperature Gauge
Bezel, Temperature Gauge
Logo Plate
Lid Handle
Rotate Rod, Lid
Bezel, Rotate Rod
Firebox
Left-Side Shelf
Warming Rack
Cooking Grate
Heat Diffuser (Flame Tamer)
Main Burner
Manifold, Main Burner
Gas Valve, Main Burner
Control Panel
Control Knob
Rear Panel
Right-Side Shelf
Grease Cup Clip
Grease Cup
Cart Frame
Left Panel
Match Holder Bracket (Nylon
Knot)
Match Holder
Right Panel
QUANTITY
1
1
1
1
1
2
2
1
1
1
2
3
3
1
3
1
3
1
1
1
1
1
1
1
1
1
PART NUMBER
990130100
990127300
990127400
990130500
990127500
990127600
990127700
990129900
990127800
990127900
990128000
990128100
990141000
990128300
990128400
990130200
990128500
990139500
990128700
990135000
990135100
990130400
990130300
990137000
990137100
990135600
BEFORE YOU BEGIN
GRILL PARTS LIST

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KEY
27
28
29
30
DESCRIPTION
Front Panel
Bottom Shelf
Standard Caster
Foot
QUANTITY
1
1
2
2
PART NUMBER
990130000
990129800
990128900
990129000
BEFORE YOU BEGIN
GRILL PARTS LIST

7
BEFORE YOU BEGIN
GRILL PARTS DIAGRAMGRILL PARTS DIAGRAM

ASSEMBLY
BEFORE THE ASSEMBLY
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK
GRILL PARTS FROM SHIPPING BOX.
STEP 1:
1. Open shipping box by slicing down its edges with a box cutter. Take all the parts out of the
protective styrofoam as shown in Fig. A. Remove all parts from plastic bags.
Grill Head
Bottom Shelf
Warming Rack
Front Panel
Styrofoam
Cart Frame
Grill Head
Left and Right
Panels
Fig. A
8

ASSEMBLY
BEFORE THE ASSEMBLY
STEP 2:
1. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing
materials and remove all parts from boxes as shown in Fig. B below.
Grill Head
Cooking Grids
Left and Right
Shelves
Cardboard
Box
Box
Positioning Gage
Feet
Casters
Grease Cup Clip
and Grease Cup
Heat Diffusers Styrofoam
Fig. B
9

PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY
STEP BY STEP
Tools Required:
• #2 Phillips screwdriver (not provided)
• The following hardware is provided in the blister pack:
ASSEMBLY
BEFORE THE ASSEMBLY
M4 x 10 Screw (12) M5 x 10 Screw (5) M6 x 26 Screw (2)
M6 x 13 Screw (20) Flat M6 Washer (6) M6 Compression Washer (4)
Wrench (1)
Match Holder Bracket (Nylon Knot) (1) Match Holder (1)
10

STEP 1: Bottom Shelf
1. Turn bottom shelf upside down. Attach the two (2) standard casters to right side of bottom
shelf with eight (8) M6 x 13 screws as shown in Fig. 1.
2. Screw one foot into the bottom shelf by hand, using the positioning gage to determine the
proper depth as shown in Fig. 1. Once the foot is screwed in to the proper depth, hold it in
place while tightening the nut to the bottom shelf with the provided wrench, as also shown in
Fig. 1. This will secure the foot in place.
3. Repeat Step 2 with the other foot.
ASSEMBLY
ASSEMBLY STEPS
Positioning Gage (Packed with feet)
Wrench
Fig. 1
11

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STEP 2: Cart
1. Turn bottom shelf right side up as shown in Fig. 2.
2. Attach front panel with the correct direction marked “UP” to front of bottom shelf with three
(3) M5 x 10 screws as shown in Fig. 2.
3. Attach left panel (marked “L”) to front panel with three (3) M4 x 10 screws as shown in Fig. 2.
Attach left panel to bottom shelf with one (1) M5 x 10 screw as shown in Fig. 2.
4. Attach right panel (marked “R”) to front panel with three (3) M4 x 10 screws. Attach right
panel to bottom shelf with one (1) M5 x 10 screw as shown in Fig. 2.
ASSEMBLY
ASSEMBLY STEPS
Fig. 2

13
ASSEMBLY
ASSEMBLY STEPS
STEP 3: Cart Frame
1. To attach cart frame, align cart frame with side panels as shown in Fig. 3.
2. Attach cart frame to left panel and right panel with six (6) M4 x 10 screws (3 on each side) as
shown in Fig. 3.
3. Attach cart frame to bottom shelf with two (2) M6 x 13 screws (1 on each side) as shown in
Fig. 3.
Fig. 3

14
ASSEMBLY
ASSEMBLY STEPS
STEP 4: Grill Head to Cart
1. Carefully lower the grill head onto the cart. Attach head to cart with two (2) M6 x 13 screws
and two (2) M6 flat washers in the front and two (2) M6 x 26 screws in the back as shown in
Fig. 4.
Fig. 4

15
ASSEMBLY
ASSEMBLY STEPS
STEP 5: Side Shelves
Attach the right shelf to firebox as follows:
1. Locate side shelf onto support brackets located on side of the firebox as shown in Fig. 5a
and remove the cooking grids from the firebox.
2. From the outside of the firebox, attach the right shelf (marked “R”) with two (2) M6 x 13
screws and two (2) M6 flat washers as shown in Fig. 5b.
3. From the inside of the firebox, attach the right shelf with two (2) M6 x 13 screws and two (2)
M6 compression washers as shown in Fig. 5c.
4. Repeat above Steps 1–3 for the left shelf (marked “L”).
Support Brackets
Fig. 5a

ASSEMBLY
ASSEMBLY STEPS
STEP 5: Side Shelves
Fig. 5b
16
Fig. 5c

ASSEMBLY
ASSEMBLY STEPS
STEP 6: Nylon Knot
1. Insert the nylon knot in the hole on the right side panel; then put the match holder in it and
capture it as shown in Fig. 6.
STEP 7: Grease Cup
1. Place grease cup into grease cup clip and hang grease cup clip from bottom of firebox as
shown in Fig. 7.
Fig. 6
Fig. 7
17

18
ASSEMBLY
ASSEMBLY STEPS
STEP 8: Cooking Grates
1. Place heat diffusers over burners by inserting tabs into slots in front and back of the firebox
as shown in Fig. 8b and Fig. 8c.
2. Place cooking grates onto grate rests as shown in Fig. 8a.
3. Insert warming rack at the top of the firebox as shown as shown in Fig. 8a.
View from rear of the firebox
Front of heat
diffusers
Rear of heat
diffusers
Fig. 8a
Fig. 8b
Fig. 8c

19
POST-ASSEMBLY
GAS CONNECTION
This is a natural gas-configured grill. Do not attempt to use LP gas unless the grill has been
reconfigured for LP gas use.
The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CSA B149.1,
Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane Storage and
Handling Code.
Your natural gas grill is factory-built to operate using natural gas only. Never attempt to operate
your grill on gases other than the type specified on the grill rating plates.
Your grill operates at 7-inch water column pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a certified plumber for assistance.
Not for use with LP gas.
Purchase a 1/2-inch natural gas hose (12 inches long) which is CSA-certified under ANSI Z21.54
standards from a reputable dealer. The hose and its individual shut-off valve must be
disconnected from the gas supply piping system during any pressure testing on that system
at test pressures in excess of 1/2 psi (3.5 Kpa).
The hose must be isolated from the gas supply piping system by closing its individual manual
shut-off valve during any pressure testing of the gas supply piping system at test pressure equal
to or less than 1/2 psi (3.5 Kpa).
Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use
only hose specified by reputable dealer. Using hard metal piping or convoluted metal tubing is
an unsafe practice. Movement of the grill can cause breakage of metal pipe.
Connection should be made by a certified plumber. Supply the plumber with a copy of these
instructions. Incorrect connection can result in a gas leak with possibility of fire.
Follow the following steps to connect your grill to natural gas source.

20
POST-ASSEMBLY
GAS CONNECTION
STEP 1: Connect natural gas supply hose to flare fitting on back of grill; tighten securely with
wrench.
STEP 2: Coat pipe nipple with gas-resistant Teflon tape or pipe dope. Tighten quick-disconnect
coupler onto pipe nipple that leads to natural gas supply.
Natural Gas Supply
Supply Valve Pipe Nipple Sleeve
Quick-Disconnect
Coupler
Insert Cover When Hose Is Disconnected
Plug
Hose