Hammarlund HX50 Manual

THE
HX-500
TRAN
MITTE
..
2
DESCRIPTION
-
AND
-
The
Hammarlund
Manufacturing
Co.,
Inc.
460
W
••
t
34th
Street,
New
York
1,
N
Y.
Interna
lonal
Dlvl.lon:
13
East
40th
Street.
New
Vork
16,
•
Y.
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THE
HX-500
TRANSMlTTER
INSTRUCTION
AND
SERVICE
INFORMATION
ESTABLISHED
1910
ISSUE
NO.1
In
order
to
receive
the
full
unconditional
90·day
warranty
against
defective
material
and
workmanship
in
this
receiver,
the
warranty
card
must
be
filled
out
and
mailed
within two
weeks
of
purchase.
Please
refer
to
serial
number of
equipment
in
correspond-
ence,
and refer
to
ins
ide
bock
COver
for
terms
of
warronty.
THE
HAMMARLUND
MANUFACTURING
COMPANY~
INC.
460
West
34th
Street~
New
York
l~
New
York~
U.S.A.
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m
INTRODUCTION
The
HX-500
Exciter-Transmitter
is
a
self
con-
tained
unit
designed
with your
present
and
future
requirements
in
mind.
The
transmitter
is
completely
self
contained;
employing
21
tubes
(plus
four
semi-
conductor
diodes),
and
requires
only
the
addition
of
a
suitable
mike,
key,
or
bug
and
suitable
antenna
system
for
immediate"
on
the
air"
operation.
This
Transmitter-Exciter
covers,
80,
40,
20,
15
and 10
meter
amateur
bands
by
means
of
an
eight
position
rotary
bandswitch.
Four
bandswitch
posi-
tions
are
provided
for
complete
coverage
of
the
10
meter
band
and
the
built-in
VFO
covers
a
range
of
500
KC's.
The
eight
crystals
needed
for
complete
band
coverage
are
supplied.
The
rotating
drum, il-
luminated
slide
rule
dial
is
calibrated
to
indicate
better
than
10
KC's
and
the
tuning
knob
skirt
can
be
read
to
better
th an 200
cycles.
One
rotation
of
the
frequency
knob
covers
two
divisions
or 20 KCS on
the
illuminated
dial
drum.
The
unit
is
capabie
of
transmitting
the
following
types
of
signals:
LSB,
USB, DSB,
CW,
FM, and
FSK.
The
power
output
on SSB
is
70-100
watts;
70-100
watts
on
CW,
FSK,
FM
and 17-25
watts
on DSB (AM).
The
carrier
suppression
on
both
USB and
LSB
is
greater
than -50 db and
the
unwanted
sideband
is
rej
ected
by more
than
-50
db.
Spurious
frequencies
generated
within
the
unit
are
suppressed
to
a
level
of
-50
db or more.
The
intermodulation
distortion
products
have
been
suppressed
beyond
the
-30
db
level.
The
transmitter
output
pi-network
has
been
care-
fully
designed
to match a
52
ohm
transmission
cable
impedance
and
suppress
harmonic
TVI.
A
logarithmic
type
of
carrier
level
indicator
pro-
vides
a very
simple
yet
adequate
means
of
tuning
up and
continuously
monitoring
the
transmitter.
The
VOX
circuit
adjustments
(Sensi
tivity,
Delay
and
Anti-Trip)
are
located
on
the
front
panel.
The
single
sideband
signal
is
generated
III
the
HX-500
Transmitter-Exciter
by
means
of
a
highly
stable
60
KC
oscillator
whose
signal
is
fed
into
a
carefully
balan
ced
diode
modul
ator
and
subse-
quently
applied
to a
series
of
cascaded
overcoupled
and
under
coupled
tuned
circuits
(with
carrier
re-
jection
trap) which
provides
the
necessary
unwanted
sideband
rejection.
The
choice
of
LSB,
USB, or
DSB
transmission
is
determined
by
the
position
of
the
function
switch
which
shifts
the
resonant
fre-
quencies
of
the
60
KC
tuned
circuits
to
provide
the
proper
bandwidth
for
the
desired
mode
of
operation.
All
of the
controls
that
are
required
for
proper
tune
up and
operation
of
the
Transmitter-Exciter
are
provided
on
it's
front
panel
and
these
controls
are
logically
grouped
for maximum
operating
ease.
The
HX-500
was
designed
with you in mind. You
will
find
many
hours
of
pleasure
in
operating
this
truly
fine
communications
instrument.
Page
2
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19
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10
II
12
Figure
J. The
HX
500
Transmitter
1l0CATION
OF
CONTROLS
I.
R.F.
Output
Level
Meter
II.
Tuning
Dial Drag
or
lock
2.
Calibrate
Level
Control 12.
Frequency
Control
3. Meter
Sensitivity
Control 13.
VOX
Delay
Adjustment
4.
R.F.
Level
Control 14. FSK
-FM
N
Adjustment
5.
Final
Amplifier Tuning Control 15. Anti-Trip
Sensitivity
Adjustment
6.
Function
Switch
Selector
(Type
of
Transmission)
16.
VOX
Sensitivity
Adjustment
7.
Operations
Switch
Selector
17. Key
Jack
(CW
-FSK
40
cycle
Identification)
8. Audio
Level
Control 18. Monitor
Jack
9. Driver
Tuning
Control 19.
Patch
Jack
10. Band
Selector
20.
Microphone
Connector
Page
3
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..
-----------
-----
------~_
..
m
_---_.-
INSTALLATION
UNPACKING
After
unpa~king
the
transmitter
carefully,
make
sure
that
all
tubes,
associated
tube
shields,
and
pilot
lamps
are
properly
seated
in
their
respective
!!lockets.
Inspect
the
unit
for
any
signs
of
damage
during
shipment
and
carefully
read
all
tags
and
labels
for
any
special
instructions
before
discarding
them.
MONI'TOR
JACK
The
microphone
and
key
connections
to
the
trans-
mitter
are
located
along
the
bottom
edge
of
the
trans-
mitter
panel.
A
standard
microphone
connector
such
as
the
Amphenol
type
75-MCIF
or
equivalent
is
required
to
connect
the
microphone
to
the
transmitter.
Any
high
impedance
microphone,
either
crystal
or
dynamic,
will
give
satisfactory
results
when
used
with
this
transmitter.
The
key
or
"bug"
is
con-
nected
to
the
front
panel
receptacle
by
means
of
a
standard
two
contact
phone
plug.
The
key
or
"bug"
may
be
connected
to
the
remote
control
plug,
lo-
cated
at
the
rear
of
the
chassis,
instead
of
the
front
panel
if
desired.
See
Fig.
2 for
remote
key
connec-
tions
on
the
14
prong
plug
located
at
the
rear
apron
of
chassis.
MICROPHONE
&
KEY
CONNECTIONS
The
monitor
jack
provides
a
means
of
listening
to
the
received
signals.
Any
headset
fitted
with
a
standard
two
conductor
phone
plug
can
be
used.
When
the
phones
are
plugged
into
the
receptacle,
the
communications
receiver
speaker
will
be
disabled,
provided
that
the
receiver
output
and
speaker
are
wired
as
shown
in
Fig.
2.
PHONE
PATCH
The
phone
patch
jack
requires
a
standard
two
conductor
phone
plug.
This
input
receptacle
is
con-
nected
directly
across
the
high
impedance
audio
level
control.
Any of
the
phone
patches
available
should
be
useable
when
the
output
is
fed
into
this
jack
(on
the
assumption
that
sufficient
gain
has
been
provided
in
the
patch).
Page
4
117
VOLT
POWER
CONNECTION
Before
inserting
the
line
cord
plug
into
the
power
outlet,
make
certain
that
the
power
source
is
of
the
proper
voltage
and
frequency.
The
Model HX-500
Transmitter-Exciter
is
designed
to
operate
on
105-125
volts,
50-60
cycles
A.C.
Do
not
under
any
circumstances,
connect
this
unit
to
a
source
of
direct
current
as
doing
so
will
blow
the
fuse.
ANTENINA
CONNECTION
The
output
impedance
of
the
HX-500
is
'50
Ohms.
A
suitable
RF
cable
and
cable
connector
is
RG-8/u
coaxial
cable
with
an
Amphenol
type
83-1SP
or
equivalent
coaxial
cable
connector.
The
selection
of
the
type
of
antenna
and
coupler
will
depend
upon
the
band
of
operation
and
the
ob-
jectives
of
the
user.
The
ARRL
publications
are
an
excellent
source
for
information
on
the
design
and
construction
of
various
types
of
antenna
systems.
ANTENNA
RELAY
The
HX-500
is
equipped
with
an
internal
antenna
changeover
relay.
The
typical
Send-Receive
connec-
tions
are
illustrated
in
Fig.
2.A
stanaard
phonograph
plug
is
required
for
the
receiver
connections
to
the
changeover
relay
contacts.
RECEIVER
AUDIO
CONNECTIONS
In
order
to
have
the
VOX
relay
control
the
signals
from
the
station
receiver's
loud
speaker,
the
HX-500
Transmitter
must
be
connected
to
the
station
receiver
as
shown
in
Fig.
2.
In
many
cases
the
blocking
bias
connections
will
be
needed
to
put
the
receiver
in
standby
in
place
of
the
"make
and
break"
contacts
as
shown
in
the
Figure.
BLOCKIING
BIAS
CONINECTIIONIS
A
high
impedance
bias
source
(-lOOV.)
is
provided
to
silence
the
station
receiver
during
periods
of
transmission.
Pin
6 of
the
rear
receptacle
supplies
this
voltage
when
the
VOX
relay
is
energized,
(transmit
position)
and
grounded
in
the
normally
open
position.
Pin
7
is
a
suitable
groun?
connection
for
running
a
shielded
lead
to
the
receiver
if
it
be-
comes
necessary
to
minimize
RF
pick
up
in
the
lead.
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HX-500
TRANSMITTER HQ-170 RECEIVER
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RECEIVER
SPEAKER
FSK
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FSK
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CATHODE
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Figure
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Typical
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Station
Wiring
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m
FUNCTION
OF
OPERATING
CONTROLS
FUNCTION
SWITCH
The
Function
Switch
determines
the
type
of
emitted
signal
selected
by
the
station
operator.
The
HX-500
is
capable
of
transmitting
the
following
types
of
signals
as
indicated
on
the
knob:
LSB,
USB,
DSB (AM),
CW,
FSK,
and
FM.
OPERATION
SWITCH
The
five
position
Operations
Switch
turns
the
AC
power
ON
(Standby)
and
OFF,
and
inel
udes
the
MOX,
VOX,
and
Calibrate
positions.
When
manual
control
of
the
transmitter
is
desired,
the
MOX
position
is
used.
In
the
MOX
position,
the
antenna
and
VOX
relays
are
always
energized
and
are
completely
independent
of
control
by
the
VOX
circuit
knobs
(VOX
sensitivity,
VOX
delay
and
anti-trip).
In
the
VOX
position,
the
transmitted
output
is
controlled
by
the
voice
energy
from
the
microphone.
In
this
position,
the
antenna
and
VOX
Relays
are
controlled
by
the
adjustment
of
the
VOX
circuit
controls.
The
proper
setting
of
the
VOX
knobs
is
outlined
in
the
Tuning
Procedure.
In
the
calibrate
position,
the
Antenna
and
VOX
Relays
are
always
in
the
de-energized
position
(receive).
This
position
is
used
to monitor
the
trans-
mitted
signal
in
the
communications
receiver
and
is
also
used
for
zero
beating
the
HX-500
signal
fre-
quency
to
an
incoming
signal
or
desired
frequency.
CALI
BRATE
LEVEL
A
calibrate
level
control
is
included
in
the
trans-
mitter
to
adjust
the
amount
of
signal
fed
into
the
receiver
from
the
transmitter
in
the
Cal
position.
The
Calibrate
Level
knob
is
adjusted
so
that
the
desired
level
of
the
transmitter
output
as
observed
on
"s"
meter
of
Receiver
or
the
loudspeaker,
(or
headset
connected
to
Monitor
Jack)
is
sufficient
for
monitoring.
A
very
limited
amount
of
RF
power
is
"leaked"
from
the
final
amplifier
tank
circuit
to
the
receiver
input
via
the
Antenna
Relay
wiring.
R.F.
LEVEL
The
RF
Level
control
adjusts
the
gain
of
the
5.55
to
6.05
Mcs
broadband
amplifier.
Optimum
RF
output
on
all
bands
is
achieved
with
the
adjustment
of
this
control.
This
is
usually
set
at
4
to
5.
Page
6
AUDIO
LEVEL
The
audio
level
control
adjusts
the
amount
of
audio
gain
required
to
fully
voice
modulate
the
transmitter.
This
is
usually
set
at
5.
DRIVER TUNE
The
Driver
Tune
knob
adjusts
both
the
3rd
mixer
plate
and
driver
plate
tuned
circuits
to
resonance
at
the
frequency
desired.
FINAL
TUNE ,
The
Final
Tune
knob
adjusts
the
output
tank
capacitor
for maximum
RF
output.
The
knob
skirt
is
marked
to
indicate
the
designated
area
on
each
band
w
here
maximum
output
can
be
obtained
as
observed
on
RF
Level
indicator.
BAND
SELECTOR
The
eight
position
Band
Selector
control
selects
the
proper
combination
of
tuned
circuits
and
the
proper
heterodyne
crystal
on
each
band.
The
Band
Selector
shaft
also
indexes
the
direct
reading
dial
drum
which
indicates
the
band
in
use.
METER
SENSITIVITY
The
meter
sensitivity
knob
controls
the
amount of
deflection
of
the
output
level
meter.
Clockwise
rotation
increases
the
sensitivity
of
the
meter
circuit.
The
Output
Level
Meter
is
used
to
tune
up
the
transmitter
to
any
frequency
within
its
range.
The
meter
indication
is
logarithmically
proportional
to
the
RF
voltage
across
the
50
Ohm
output.
This
fea-
ture
gives
the
meter
wider
dynamic
range
of
indi-
cation.
DIAL
DRAG
& LOCK
The
small
knob
adjacent
to
the
Frequency
tuning
knob
has
been
included
in
the
HX-500 for
the
pur-
pose
locking
the
dial
drive
to
a
selected
frequency
and
adjusting
the
tuning
knob
calibration.
Clockwise
rotation
of
this
knob
restrains
the
frequency
knob
from
turning.
It
also
enables
the
adjustment
of
dial
action
or
torque
required
for
personal
preference
of
the
operator.
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IIi
TUNING
GENERAL
The
HX-500
Transmitter
has
been
designed
to
give
the
utmost
in
quick
and
easy
operation
for
the
radio
amateur
operator.
All
operating
controls
are
clearly
identified.
The
slide-rule
type
of
dial
is
marked
off
to
indi-
cate
every
10
kilocycle
change
in
frequency
on
each
of
the
eight
direct
reading
bands.
In
addition
to
the
10
kcs
markings,
every
band
contains
two
heavy
dot
markings
and
two
heavy
diamond
shaped
markings.
The
dot
markings
indicate
the
outer
limits
of
each
amateur
band
in
which
authorized
amateur
communi-
cation
is
permitted.
The
diamond
shaped
markings
have
been
included
to
show
at
a
glance
the
outer
limits
of
each
amateur
phone
band.
Since
the
10
meter
band
extends
over
foUF
band
change
positions,
the
markings
are
included
only
on
the
first
and
last
of
the
four
segments.
The
frequency
tuning
knob
and
dial
lock
knob
are
connected
to
the
variable
capacitor
located
on
the
VFO
sub-chassis
by
means
of
a
spring
loaded
gear
drive
mechanism.
Twenty
five
revolutions
of
the
tuning
knob
covers
a
SOO
Kcs
band
segment.
The
major
markings
on
the
frequency
tuning
knob
are
calibrated
to
indicate
1
Kcs
changes
in
frequency
and
are
sub-divided
to
indicate
frequency
changes
of
two
hundred
cycles
between
each
small
division.
To
accurately
set
the
transmitter
to
a
specific
frequency;
for
example
3962.4
Kcs.,
turn
the
tuning
knob
until
the
dial
pointer
indicates
the
nearest
10
Kcs
point
below
the
desired
frequency
e.g.,
3960
Kcs
and
add
two
major
divisions
(2
Kcs)
plus
two
sub-divisions
(400
cycles)
as
indicated
on
the
skirt
of
the
tuning
knob.
The
HX-SOO
dial
drive
mechani~m
has
been
machined
to
extremely
close
tolerances
in
manu-
facturing;
however,
there
will
exist
(as
with
all
gear
driv~s)·
a
very
small
error
between
dial
pointer
indication
and
the
tuning
knob
skirt
calibration
when
knob
markings
are
compared
with
the
pointer
indica-
tion
at
various
points
across
the
band.
There
are
several
other
frequency
determining
elements
which
also
contribute
to
the
dial
inaccuracies
such
as:
VFO
tuning
capacitor
and
crystal
tolerances.
As
shipped
from
the
factory
the
"0"
marking
on
the
knob
skirt
has
been
mechanically
aligned
to
the
high
frequency
end
of
all
bands.
Since
most
amateurs
operate
within
a
limited
portion
of a
particular
band,
the
knob
markings
should
be
indexed
for
the
highest
a
ccuracy
possible
in
the
area
of
operation.
To
correct
for
this
knob
runout,
the
knob may
be
PROCE
URE
turned
when
the
pointer
remains
stationary
with
the
aid
of
the
dial
lock.
The
most
accurate
frequency
calibration
means
readily
available
to
the
amateur
is
the
crystal
calibrator
located
in
the
communica-
tions
receiver.
Zero
beat
the
transmitter
as
outlined
below
to
the
nearest
100
Kcs
check
point,
lock
the
dial
by
turning
the
lock
knob
clockwise,
then
turn
tuning
knob
until
"0"
on
the
knob
coincides
with
the
fiducial.
This
will
require
more force or
torque
than
when di
al
is
free running.
CAUTION
The
HX-SOO
Transmitter
has
been
very
conservatively
designed
to
give
reason-
ably
long
vacuum
tube
life.
However,
the
life
expectancy
of
vacuum
tubes
greatly
depends
upon how much
use
and
abuse
they
get.
All
tuning
adjustments
should
be
made
with
the
RF
output
level
meter
indicating
less
than
-10
db
for
conserva-
tive
operation
(with
the
meter
sensitivity
set
at
its
proper
operating
level).
The
final
setting
of
the
RF
level
control
should
be
the
last
tune-up
adjustment
to
be
made.
INITIA
TUNE-UP ADJUSTMENT
The
Operating
controls
should
be
set
as
follows:
FUNCTION:
DSB
OPERATION:
OFF
AUDIO
LEVEL:
o
DRIVER
TUNE:
Set
to
"5"
BAND
SELECTOR:
Set
to
desired
band
FREQUENCY:
Set
to
desired
frequency
CAUBRATE
LEVEL:
Set
to
"s"
METER
SENSITIVITY:
Set
to
"5"
R.F.
LEVEL:
Set
to
"3"
FINAL
TUNE:
Set
to
middle
of
desired
band
segment
VOX
DELAY:
C
ounterc1ockwise
posi-
tion
FSK-FM-~F:
Set
to
middle
of
range
ANTI-TRIP
SENSITIVITY:
C
ounterc1ockwise
posi-
tion
VOX
SENSITIVITY:
Counterclockwise
posi-
tion
ALC
(REAR
APRON):
Clockwise
position
(OFF)
Page
7
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m
Turn
the
"Operations"
switch
to
Standby
and
allow
at
least
a one minute vacuum
tube
warm-up.
Turn
the
"Operations"
switch
to
MaX
and
adjust
"Driver
Tune"
for maximum
meter
deflection.
Then
adjust
"Final
Tune"
for the
highest
reading.
Repeat
adjustment
of
both
Driver
and
Final
Tune
until
Meter
deflection
cannot
be improved.
CW
OPERATION
Turn
the
"RF
Level"
control
until
the
"Level
Indicator"
reaches
a maximum
(saturates).
Use
the
lowest
setting
of
the
control
consistent
with
obtain-
ing
maximum
output
(knee
of
curve).
Adjust
"Meter
Sensitivity"
control
to
read
"0"
db.
Turn
the
"Function"
switch
to
CW
and
key
the
transmitter
via
the
"Key"
jack.
SIDEBAND
OPERATION
After
the
transmitter
ha s
been
tuned
up
to
a
de-
sired
frequency
on
CW,
adjust
the
"ALC"
control
(on
the
rear
of
the
chassis)
so
that
the
"Level
Indi-
cator"
drops
to
-1 db or one
half
a
division.
Turn
the
"Function"
switch
to
USB or LSB
and
the
"Audio
Level"
control
knob
until
the
"Level
In-
dicator."
meter
fluctuates
or
averages
around
the
-10
db
marking when
talking
into
the
microphone
at
con-
versational
level.
This
setting
will
usually
be 4
to
5
depending
on
the
mike,
speaking
level
and
distance.
VOX
SENSITIVITY
-
VOX
DElAY
-
ANTI-TRIP
OPERATION
After
the
transmitter
has
been
tuned
up
to
the
desired
frequency
with
all
of
the
larger
sized
knobs
adjusted,
the
VOX
Relay
control
knobs
are
brought
into
adjustment.
Turn
the
"Operations"
switch
to
indicate
VOX
and
turn
the
"VOX
Sensitivity"
knob
clockwise
until
the
VOX
relay
readily
closes
when
talking
into
the
,microphone.
It
is
desirable
to
keep
the
"VOX
Sensi-
tivity"
as
low
as
possible
since
any
undesired
background
noise
in
the
Ham
Shack
will
trigger
the
VOX
relay
and
you
will
be
on-the-air.
Usually
the
"VOX
Sensitivity"
knob
will
be
near
the
center
of
its
range
or
pointer
vertical.
The
de-energizing
time for
the
VOX
Relay
is
controlled
by the
"VOX
Delay"
control.
This
control
is
used
to
keep
the
VOX
Relay
closed
during the
quiet
periods
between
words.
Turn
the
"VOX
Delay"
control
clockwise
until
the
relay
flutter
between
words
is
eliminated
during
the
course
of
conversa-
tional
speech.
Excessive
"VOX
Delay"
should
be
avoided.
Leave
at
CCW
position
to
start.
The
"Anti-Trip"
Control
is
used
when
the
"Oper-
ations"
switch
indicates
VOX
operation.
When
the
Page
8
Station
receiver
and
speaker
are
connected
for
VOX
operation
(see
Figure
2)
the
speaker
"Anti-Trip"
control
is
adjusted
to
a
setting
where
the
audio
'signa~
picked
up by the microphone from
the
re-
ceiver's
speaker
will
not
energize
the
VOX
Relay.
This
feature
prevents
the
retransmitting
of the
in-.
coming
audio
signals
from your
station
receiver.
Excessive
speaker
volume
is
capable
of
disabling
the
VOX
Relay
completely,
therefore,
minimum
re-
quired
gain
should
be
used.
Always
adjust
the
receiver
audio
gain
to
the
desired
level
before
ad-
justing
the
"Anti-Trip"
control.
AM
OPERATI,ON
Turn
the
"Frequency"
and
"Band
Selector"
knobs
to
indicate
anyone
of
the
authorized
amateur
phone
bands.
Tune
the
transmitter
for maximum
out-
put
as
outlined
in
the
general
and
CW
sections
with
switches
on DSB
and
MaX.
Reduce
the
RF
Output
level
to
indicate
-6 db on
the
"Level
Indicator".
Increase
the
audio
level
until
there
is
a
small
fluc-
tuation
or
kick
upward in
the
output
level
meter
pointer
when
talking
into
the
microphone.
The
carrier
reference
level
can
be
established
more
precisely
if
an
oscilloscope
and
audio
oscil-
lator
are
used
to
set
up
and monitor
the
output
signal.
If
the
carrier
level
is
set
too
high,
peak
amplitudes
are
flattened
before 100%
modulation
occurs.
If
the
carrier
level
is
set
too
low
the
maxi-
mum
power
output
capabilities
are
not
attained
at
100%
modulation.
FSK
OPERATION
FSK
Operation
is
accomplished
with
the
aid
of V4
(l2BY7)
Reactance
Tube
Modulator
which
shifts
the
frequency
of
the
60
Kcs
Carrier
Oscillator
by
means
of a
change
in modulator
screen
voltage
(see
Figure
3).
Lowering
the
screen
voltage
lowers
the
frequency
of
the
60
Kcs
Oscillator
and
raises
the
RF
Output
Frequency;
conversely,
raising
the
screen
voltage
raises
the
60
Kcs
Oscillator
frequency
and
lowers
the
RF
Output
Frequency.
The
change
in
screen
voltage
is
controlled
by
the
Polar
Relay
keying
employed for
RTTY.
The
amount of
Frequency
Shift
is
adjusted
by
the
FSK
Deviation
control
R140. When the
Polar
Relay
is
closed
the
screen
voltage
on
the
Reactance
Modu-
lator
may be
raised,
lowered,
or
remain
unchanged
depending
on
the
position
of
the
arm of
FSK
Devia-
tion
Potentiometer.
The
zero
position
is
located
at
(approximately)
the
center
of
its
range.
Clockwise
rotation
from
the
center
position
will
decrease
the
s cre
en
voltage
and lower
the
frequenc
y
of
the
60
Kcs
Oscillator.
Counterclo~kwise
rotation
from the
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+150V.
FSK
TO
SF-ID
REAR
(FOR
CW
OPERATION)
PIN
12
ON
J2
AND
P2
PIN 9
ON
J2
AND
P2
R22
I MEG.
R25
200
R
24
330
middle
position
will
increase
the
screen
voltage
and
raise
the
frequency
of
the
60
Kcs
Oscillator.
The
40
cycle
keyed
identification
frequency
shift
is
accom-
plished
by
closing
the
key
jack
contacts.
Note
that
the
40
cycle
keyed
identification
shift
is
not
adjustable
and
when
the
CW
key
Jack
contacts
are
closed
the
screen
voltage
is
lowered
thereby
lowering
the
60
Kcs
Carrier
Oscillator
by
40
cycles
and
raising
the
RF
Output
Frequency
by
40
cycles.
Tune
up
the
transmitter
as
outlined
on
the
preced-
ing
general
and
CW
sections.
Turn
the
Operation
switch
to
Calibrate.
Zero
beat
the
transmitted
signal
in
the
communications
receiver.
Rotate
the
Function
switch
to
indicate
FSK
and
adjust
the
small
"FM-
FSK~F"
knob for zero
beat
if
necessary.
This
ad-
justment
is
made
with
both
Polar
Relay
Contacts
arid
key
Contacts
Open.
Close
Polar
Relay
Contacts
and
vary
the
FSK
Deviation
Control
for
zero
beat,
then
adjust
in
either
direction
from
this
position
for
the
desired
850
cycle
shift.
FM
OPERATtONI
FM
Operation
is
accomplished
by
Reactance
Tube
V4
(l2BY7)
modulating
the
60
Kcs
Carrier
Oscil-
lator.
In
the
FM
position,
the
audio
amplifier
output
is
fed
to
the
screen
grid
of
the
Reactance
tube
there-
by
translating
audio
variations
to
frequency
devia-
tions
of
the
Carrier
Oscillator.
Tune
up
the
transmitter
as
outlined
in
the
preced-
ing
general
and
CW
sections.
Turn
Operation
Switch
to
Calibrate.
Zero
beat
the
transmitted
signal
in
the
communications
receiver.
Rotate
the
Function
Switch
to
indicate
FM
and adj
ust
the
small
"FM-FSK~F"
knob for zero
beat
if
necessary.
Turn
Operations
Switch
to
MOX
and
raise
Audio
Level
until
a
small
fluctuation
of
the
Output
Level
is
observed
on
the
meter.
BIAS
CONTROL
ADJUSTMENT
The
output
of
the
bias
supply
in
the
transmitter
DEV.
~
FOR REMOTE
KEY-40
CYCLE
FSK
CONNECTION
(OPTIONAL)
L-
has
been
set
at
the
factory
to
-50
volts
d.c.
with
117
volts
a.c.
power
line
input.
If
the
line
voltage
is
subject
to
variations,
it
is
advisable
to
monitor
the
plate
current
of
the
6146
vacuum
tubes
and
make
periodic
adjustments
in
the
bias
voltage
to
keep
the
plate
current
at
its
optimum
value.
Adjustments
of
the
bias
supply
will
result
in
extending
the
life
of
the
vacuum
tubes
and
will
provide
maximum
output
power.
Provision
has
been
made
via
the
"External
Con-
nection"
plug
to
connect
a 0-300
milliampere
d.c.
or
a 0-3
volt
d.c.
voltmeter
to
read
cathode
current
on
the
Final
Amplifier
tubes.
The
0-3
volts
d.c.
meter
will
read
0-300
milliamperes
when
connected.
Con-
nect
the
positive
meter
terminal
to
pin
14 of
the
plug
and
the
other
side
of
the
meter
to
pin
13
of
the
plug.
Rotate
the
"Bias
Adj,."
to
read
60
milliamperes
of
plate
current
when
the
equipment
is
in
the
standby,
LSB
or USB
positions.
MODEL
HX-500
USED
AS
AN
EXCITER-DRIVER
WITH
A
LINEAR
AMPLIFIER
The
model HX-500
output
power
is
more
than
ade-
quate
for
driving
a
high
powered
linear
amplifier.
It
may
be
necessary
to
insert
a
resistive
pad
to
absorb
some
of
the
power
output
and
for
the
pQrpose
of
maintaining
a
50
Ohm
load
to
the
HX-500
Transmit-
ter.
The
amount
of
padding
needed
will
depend
upon
the
circuitry
in
the
linear
amplifier
and
the
tubes
used.
Always
use
the
least
padding
necessary
so
that
the
HX-500
is
working
at
well
below
its
maxi-
mum
output.
This
will
result
in
more
linear
operation
overall
and
extend
the
6146
tube
life.
When
the
HX-500
is
used
as
an
Exciter-Driver,
the
RF
Level
Control
is
adjusted
for optimum
drive
on
the
grid
of
the
high
powered
linear
amplifier
instead
of
the
6146's.
Figure
3.
CI63
l,005uF
Simplified
Schematic
Diagram
showing
RTTY
Operation
EXTERNAL
CONNECTION
PLUG
REG
R139
82K
5%
R
140
50K
R
141
22K
5%
-}TO
POLAR
CoRJr'A~\S
Page
9
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m
HAM
MARL
NO
X-SOO
TRANSMITTER
CIRCUIT DESCRIPTIO
AUDIO
AMPLIFIER;
Signals
from
the
microphone
enter
through
the
front
panel
microphone
connector.
These
small
audio
vari-
ations
are
then
amplified
by
means
of
a
three
stage
resistance
coupled
amplifier,
consisting
of
both
sec-
tions
of
a 12AX7 (V-5A-B), and
one
half
of
a 6CM7
(V-6A).
The
amplifier
is
limited
in
response
below
300
cps
by
means
of
appropriate
values
of
coupling
condensers.
This
helps
to improve
the
unwanted
sideband
rejection
in
the
sideband
filter,
and
in ad-
dition
serves
to
prevent
distortion
due to
overloading
of
the
transmitter
by high
energy,
low
frequency
peaks.
Since
all
modulation
in
the
HX-500
is
accomplished
at
low
power
levels,
the audio
amplifier
is
not
re-
quired
to
supply
any
appreciable
amount
of
power
to
the
load,
and
is
consequently
designed
as
a
voltage
amplifier
only.
The
main audio
output
is
directed
to
the
balanced
modulator
for
AM
(DSB)
and
SSB (LSB-
USB)
operation,
or to
the
reactance
tube
modulator
for
FM
operation.
The
audio
amplifier
is
out
of
the
circuit
on
CW
and FSK
positions.
Part
of
the
audio
output
is
routed
to
the
voice
operated
relay
(VOX)
circuits
to
be
described
later.
60
KCS
OSCILLATOR:
A 6AU6
pentode
tube
(V-l),
1S
employed
as
an
electron-coupled
Hartley
oscillator
operating
at
a
frequency
of
60
kcs.
This
low
frequency
allows
the
use
of
a high
CIL
ratio
tank,
thus
providing
a high
degree
of
stability
usually
obtained
only
in a
crystal
osciUator.
At
the
same
time,
it
permits
the
oscillator
frequency
to be
varied
(modulated)
for
FM
and FSK
signals,
by
means
of
a
reactance
tube
modulator
connected
in
parallel
with
the
oscillator
tank
cir-
cuit.
Another
advantage
in
the
use
of
this
low fre-
quency
is
the
excellent
rejection
of
the
unwanted
sideband
in
the
SSB
(ilter.
Temperature
stability
is
enhanced
through
the
use
of
a
special
ferrite
tuning
core.
The
output
of
the
60
kcs
oscillator
feeds
the
bal-
anced
modulator
and
provides
the
fundamental
car-
rier
energy
in all
modes
of
transmission.
REACTANCE
TUBE
MODULATOR:
In
this
circuit
a 12BY7
pentode
(V-4),
is
employed
as
a
reactance
tube
modulator. On
FM
and FSK po-
Page
10
sitions
the
plate
circuit
of
this
tube
is
connected
in
parallel
with
the
60
kcs
oscillator
tank
circuit,
and
acts
as
a
shunt
inductance,
and would
raise
the
resonant
frequency
were
it
not
for
Capacitor
C-110
which
compensates
for
this
added
inductance,
and
maintains
the
60
kcs
oscillator
at
its
center
fre-
quency
under
no
signal
conditions.
R-25, in
the
cathode
circuit
of
the
reactance
tube
provides
com-
pensating
adjustment
for
tube
aging
and
component
tol
erances.
In
the
FM
mode
of
operation,
the
output
of
the
audio
amplifier
is
applied
to
the
screen
of
the
re-
actance
tube~
varying
the
transconductance,
and
thereby
the
effective
inductance
across
the
oscil-
lator
tank
circuit.
This
causes
the
frequency
of
the
60
kcs
oscillator
to
shift
by an amount
proportional
to
the
audio
modulating
voltage.
Circuit
parameters
limit
the
resultant
frequency
deviation
to a maximum
of
about
3
kcs.
On
FSK
position,
the
FSK DEV. control, R-140,
is
placed
in
shunt
with
the
high
impedance
screen
cir-
cuit,
thus
clamping
the
screen
voltage
by
an
amount
determined
by
the
setting
of
R-140.
Depending
on
the
voltage
available
fromR-140,
this
may
either
in-
crease
or
decrease
the
tube
transconductance,
with
a
resultant
shift
in
the
60
kcs
oscillator
frequency.
R-140may
be
adjusted
to
provide
for
varying
amounts
of
deviation
up
to a maximum
of
approximately
2
kcs,
the
standard
for
RTTY
being
850
cps.
rFhe
switching
of
R-140
across
the
screen
circuit
is
controlled
by
the
output
contacts
of
the
teletype
transmitter,
in
association
with a
polar
relay.
Terminals
for con-
necting
this
relay
are
brought
out
to
pins
/;
11
and
#12 on
the
external
connector
J-ll,
located
on
the
rear
apron
of
the
transmitter
chassis.
Forty
cycle
(40
cps)
identification
frequency
shift
is
obtained
on FSK
position
by
means
of
a
small
change
in
screen
voltage
as
a
result
of
the
closing
of
the
tele-
graph
key.
This
small
shift
in
frequency
will
provide
adequate
code
identification
as
required
by
the
FCC
without
causing
operation
of
the
receiver
teleprinter.
During
SSB (LSB-USB),
AM
(DSB), and
CW
opera-
tion,
the
reactance
tube
modulator
is
disconnected
from
the
60
kcs
oscillator
tank
circuit.
BALANCED
MODULATOR:
In
the
SSB mode,
the
output
of
the
audio
amplifier
is
fed in
paranel
to
the
balanced
modulator.
At
the
same
time,
the
R-F
signal
from
the
60
kcs
oscillator
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lS
applied
in
push-pull.
The
resultant
heterodyne
action
will
produce
sidebands
above and
below
the
carrier
center
frequency
(60
kcs)
by an amount
equal
to
the
modulating
frequency.
As
the
R-F
inputs
to
the
balanced
modulator
are
180
degrees
out
of
phase
and
the
output
is
effectively
in
parallel,
the
60
kcs
carrier
will
be
cancelled.
The
sideband
products
remain
however,
and
are
passed
on to
the
60
kcs
filter
for
rejection
of
the
unwanted
sideband.
Either
the
upper
or
lower
sideband
may
be
selected
by
means
of
the
front
panel
function
switch.
CR-l
and
CR-2,
the
IN634
crystal
diodes,
are employed
as
modulator
elements
because
of
their
good
linearity
and high front to
back
conduction
ratio.
Transformer
T-l
which
couples
the
R-F
signal
from
the
60
kcs
oscillator
is
bifilar
wound to
secure
the
necessary
balanced
feed
to
the
diode
modulators.
On
AM
(DSB)
position,
the
balanced
modulator
is
unbalanced
by
disconnecting
one
of
the
IN634
diodes,
thus
pro-
ducing
a
conventional
AM
signal
with
carrier.
60
KCS
AMPLIFIER
AND
SIDEBAND
FILT
R:
The
low
60
kcs
oscillator
frequency
permits
the
use
of
a highly
efficient
and
unique
tuned
circuit
for
removal
of
the
unwanted
sideband,
and
for
properly
shaping
the
high
side
of
the
desired
sideband.
The
first
group of
filters
consist
of
L-3,
L-4,
and
L-5,
working
into
a 6EW6
pentode
tube
(V-2),
the
output
of
which
is
connected
to
the
second
filter
group
comprised
of
L-6,
L-7,
L-8
and
L-9.
The
amplifi-
cation
obtained
serves
to
compensate
for
the
inser-
tion
loss
the
two
filter
sections,
while
the
amplifier
circuitry
provides
isolation
required
for optimum
operation.
Top
capacity
coupling
is
utilized
within
each
group
of
tuned
circuits.
A
combination
of
overcoupled
and
undercoupl
ed
condi
tions
are
used
to provide an
adequate
bandpass
and
still
retain
the
steep
sided
response
curve
necessary
for
sideband
operation.
A
bifilar
"T"
trap
rejection
filter
consisting
of
T-2
and Z-1
is
used
to improve
the
sharp
cut-off
charac-
teristics
of
the
filter
chain.
The
"T"
rejection
filter
is
adjusted
for maximum
rejection
of
the
unwanted
sideband
at
250
cycles
from
the
carrier
frequency.
It
should
be
noted
that
the
front
panel
function
switch
knob
indicates
the
lower
sideband
position
when
the
sideband
filter
is
actually
passing
the
up-
per
sideband
of
the
60
Kc
oscillator.
This
is
due to
the
fact
that
unlike
the
first
and
second
mixer
whose
heterodyne
oscillators
operate
on
the
low
side
of
the
signal
frequency,
the
third
mixers
heterodyne
oscil-
lator
operates
on
the
high
side
of
the
signal
fre-
quency.
This
effectively
inverts
the
sideband
posi-
tion with
respect
to
the
carrier,
due to
the
subtrac-
tive
action
of
this
type
of
mixer.
The
final
output
from
the
transmitter
agrees
with
the
knob
indication,
but
up to
the
third
mixer
it
should
be
remembered
the
sidebands
are
reversed.
The
sideband
filter
is
aligned
in
the
upper
side-
band
position
(front
panel
knob
indicates
LSB).
When
the
function
switch
knob on the front
panel
indicates
USB
(final
transmission
mode on
the
switch)
the
sideband
filter
is
actually
operating
on
the
lower
sideband
and
a
small
amount of
closely
controlled
fixed
capacity
is
added
to
each
band
pass
tuned
cir-
cuit,
lowering
the
resonant
frequency.
This
sym-
metri
call
y
10
cates
the
passband
below
the
carrier
frequency
instead
of
above.
When
operating
CW,
FM, FSK
or
AM
(DSB),
the
signal
bypasses
the
60
kcs
amplifier
and
sideband
fil
ter
and
passes
dire
cdy
to the
first
mixer.
FI
RST
MI
XER
&
1590
KCS
OSCILLATOR:
The
signal
from
the
balanced
modulator
is
routed
either
directly
to
the
grid of
the
first
mixer
(CW-FM-
FSK-DSB),
or
through
the
60
kcs
amplif'
er
and
filter
(LSB-USB),
and
beats
with
the
signal
from the
first
of
three
heterodyne
oscillators
which
ultimately
produce
the
final
operating
frequency.
The
hetero-
dyne
frequencies
are
carefully
selected
to
keep
spuri-
ous
outputs
to an
exceptionally
low
minimum
value.
In
this
stage,
a 6U8 dual
purpose
pentode
and
triode
combines
the
function
of
both
mixer
and
oscil-
lator.
The
pentode
section,
V-3A,
acts
as
the
mixer,
while
the
triode
section,
V-3B,
is
employed
in a
crystal
controlled
oscillator
circuit
operating
at
a
frequency
of
1590
kcs.
The
resultant
beat
note
be-
tween
the
60
kcs
mixer
and
the
1590
kcs
signal
from
the
oscillator
is
applied
to
the
input
of
a 1650
kcs
filter
which
provides
further
shaping
of
the
sig-
nal
passband
characteristics.
The
plate
voltage
of
the
oscillator
section
is
supplied
by a
regulated
150 vol
ts
to
insure
absolute
stability.
A
special
1590
kcs
trap
is
employed
as
part
of
the
output
filter,
thereby
preventing
any
pos-
sibility
of
the
oscillator
signal
being
passed
on to
subsequent
stages.
Two
sections
of
the
1650
kcs
filter
are
located
on
the
exciter
chassis
and
are
joined
to
the
third
section
on
the
VFO
chassis
by
means
of
a
low
capacity,
shielded,
polyethelene
cable
connected
from
J-1
to
J-6.
The
output
of
the
1650
kcs
filter
is
then
routed
to
the
grid
of
the
second
mixer.
Page
11
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m
SECOND
MIXER
& VARIABLE
FREQUENCY OSCILLATOR:
Following
the
1650
kcs
filter,
the
signal
is
fed to
the
grid
of
the
pentode
section
of
a 6U8, V-9A,
where
it
beats
with
the
signal
from
the
variable
frequency
oscillator
(V.F.O.)
comprised
of
the
triode
section
of
the
same
tube,
V-9B,
tunable
over
the
range
of
3.9
MC
to
4.4
MC.
The
second
mixer
and
V.F.O.
are
constructed
on a
separate
sub-chassis
to
provide
the
utmost
in
mechanical
isolation.
The
V.F.O.
employs
a
ceramic
coil
form
and
a
high
stability
tuning
ca-
pacitor.
This
circuit
is
also
temperature
compen-
sated
to minimize warm-up
drift.
The
oscillator
circuit
proper,
is
a
high
C/L
ratio
modified
Colpitts
which
further
improves
the
excel-
lent
frequency
stability
characteristics.
The
variable
tuning
capacitor,
C-91,
is
directly
gear
driven
from
the
FREQUENCY
control
knob on
the
front
panel
to
eliminate
backlash,
and
provide
for a
high
order
of
calibration
accuracy
and
re-setability.
The
output
heterodyne
frequency
of
the
second
m~xer
may
be
anywhere
in
the
range
of
5.55
MC
to
6.05
MC,
depending
on
the
setting
of
the
V.F.O.
tuning
capacitor:
This
signal
is
then
applied
to
three
filter
sections
tuned
to
this
range,
the
first
two
being
located
on
the
V.F.O.
sub-chassis,
link
coupled
to
the
third
section
located
on
the
main
chassis,
by
means
of
a
low
capacity,
polyethelene
cable
connected
between
J-7
and
J-9.
From
the
cen-
ter
tap
of
the
bi-filar
transformer
in
the
first
filter
section
there
are
two
wave
traps
connected
to ground.
These
traps
are
tuned
to
5.5
MC
and
6.15
MC
and
and
effectively
eliminate
the
possibility
of
any
spurious
radiation
at
or
close
to
these
frequencies.
Connector
J-8
on
the
V.F.O.
sub-chassis
mates
with
the
cable
plug
P-8
from
the
main
chassis,
sup-
plying
filament
voltage
as
well
as
150
volts
(regu-
lated)
and
300
volts
(non-regulated)
for
the
oscil-
lator
and
mixer
sections
respectively.
BROADBAND
(BAND
PASS)
AMPLIFIER:
The
signal
at
this
point
in
the
circuit
may be
anywhere
in
the
frequency
range
of
5.55
MC
to
6.05
MC,requiring
broadband
circuitry
for
further
ampli-
fication.
Two
6CB6
sharp
cut-off
pentodes,
V-I0
and
V-ll,
are
employed
for
reasons
of
excellent
linearity
and
wide
frequency
handling
capabilities.
These
tubes
are
normally
biased
at
a
high
negative
voltage
(50
volts)
so
that
in
the
receive
or
standby
modes
the
signal
does
not
pass
beyond
this
stage.
Closing
the
telegraph
key,
or
operation
of
the
VOX
relay
during
Page
12
vOlce
transmission,
removes
this
negative
bias
and
permits
the
signal
to be
passed
by
the
amplifier.
The
grids
of
the
broadband
amplifier
tubes
are
connected
to
the
automatic
level
control
circuit
(ALC) which
functions
in much
the
same
manner
as
receiver
AGC.
This
is
more fully
explained
in
the
section
devoted
to
this
circuit.
The
R-F
LEVEL
control,
R-57,
is
inserted
as
a
bias
control
in
the
transmit
mode, and
allows
the
gain
of
the
6CB6
broadband
amplifier
tubes
to
be
varied
according
to
output
requirements.
THIRD
MIXER
& FINAL
HETERODYNE OSCILLATOR:
After
amplification
in
the
broadband
amplifier,
the
signal
is
coupled
by
means
of
capacitor
C-110 to
the
grid
of
the
third
mixer.
At
this
point,
the
signal
(5.55
MC
-
6.05
MC)
is
heterodyned
with
the
output
of
the
last
(crystal
controlled)
oscillator
to
produce
the
final
output
frequency
ranging
from
3.5
MC
to 30
MC,
depending
on
the
position
of
the
BAND
SELEC-
TOR
switch,
SB-3.
As
mentioned
previously,
the
sidebands
are
reversed
with
respect
to
the
front
panel
knob
indication
up to
the
third
mixer.
Due to
the
sub-
tractive
action
of
this
type
of
mixer-oscillator
it
is
here
that
the
sidebands
are
reversed
to
agree
with
the
front
panel
knob
indication.
Separate
os
cillator
and
mixer
tubes
are
employed
in
this
stage,
providing
a
high
degree
of
electrical
isolation
and
frequency
stability.
A 6EW6
pentode,
V-12,
is
used
as
the
mixer
tube,
while
a
6C4
triode,
V-13,
is
employed
in
the
crystal
controlled
oscil-
lator
section.
The
proper
crystal
and
tuned
circuit
for
the
oscil-
lator
are
selected
by
the
BAND
SELECTOR
switch.
All
eight
crystals
required
for
complete
coverage
of
the
ham
bands,
including
the
entire
10
meter
band,
are
provided
as
part
of
the
transmitter.
The
tuned
circuits
for
the
output
of
the
mixer
are
also
selected
by
means
of
the
BAND
SELECTOR
switch,
and
couple
the
signal
to
the
grid
of
the
driver
stage
for
further amplifi
cation.
When
not
transmitting,
the
6EW6 third mixer, V-12,
is
also
biased
at
minus
50 vol
ts
along
with
the
broad-
band
amplifier
tubes,
providing
additional
insurance
against
radiation
of
energy.
DRIVER AMPLIFIER:
The
driver
stage
employs
the
high
gain
video
type
pentode,
12BY7 (V-14), to
obtain
sufficient
linear
R-F
energy
to drive
the
final
output
stage.
As
the
final
tubes
are
operated
class
AB-l
there
is
no grid
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current
drain in
that
stage
under
normal
signal
con-
ditions,
and
the
driver
is
not
required
to
supply
any
power,
being
designed
and
operated
as
a
high
gain
voltage
amplifier
only.
The
proper
tuning
networks
for
the
plate
circuit
of
the
driver
are
selected
by
appropriate
sections
of
the
BAND
SELECTOR
switch,
SB-3.
The
outputs
of
these
tuning
networks
feed
the
signal
from
the
driver
to
the
grids
of
the
final
6146
amplifier
tubes
by
means
of
capacitor
C-136.
Fine
tuning
of
the
driver
stage
is
accomplished
in
both
the
grid
and
plate
circuits
by
means
of
variable
capacitor
C-133,
the
DRIVER
TIJNE
control.
FINAL (POWER) AMPLIFIERS:
The
final
amplifier
employs
a
pair
of
6146
pentode
tubes,
V-16,
connected
in
parallel.
They
provide
a
nominal
power
output
of
100
watts
(PEP)
on
either
upper
or
lower
sideband
and
100
watts
on
CW,
FM,
and FSK, with maximum
linearity
and
minimum
dis-
tortion.
The
power
output
on
AM
(DSB)
is
25
watts.
The
amplifier
is
neutralized
by
means
of
capacitor
C-149 on
the
highest
portio!?
of
the
10
meter
band
and
maintains
its
performance
over
the
entire
range
of
frequencies
transmitted.
R-F
choke
L-34,
in
the
grid
circuit
provides
the
proper
input
impedance
as
well
as
serving
as
a grid
return
for
the
bias
supply.
Chokes
L-27
and
L-28,
together
with
parallel
resistors
R-120
and
R-121,
act
as
low
"'Q"
parasitic
suppressors.
Resistors
R-1l9
and
R-122
in
the
screen
circuits
also
provide
isola-
tion
from
possible
parasi
tic
oscillations.
A
final
tuning
capacitor,
C-150,
controlled
from
the
front
panel,
provides
a
means
of
resonating
the
plate
circuit.
RFC
L-29
serves
to
prevent
R-F
from
returning
to ground through
the
power
supply.
The
output
of
the
parallel
6146'5
feeds
a pi
net-
work
comprised
of
L-31
and
appropriate
values
of
capacity.
Coil
L-30
in
the
plate
circuit
has
taps
which
are
selected
by
means
of
the
BAND
SELEC-
TOR
switch,
providing
optimum
load
impedance
at
all
times.
The
output
impedance
is
fixed
at
50 ohms,
thus
eliminating
mismatch
when
used
with
standard
50 ohm
antenna
systems.
If
antenna
impedances
other
than
50 ohms
are
encountered,
a
simple
external
antenna
coupler
may
be
used
to
provide
the
proper
match.
As
an
added
operating
convenience,
the
HX-500
contains
an
internal
antenna
change-over
relay
with
connections
for
the
receiver
input
by
means
of
ex-
ternal
connector
J-14,
located
on
the
rear
chassis
apron.
AUTOMATIC
LEVEL
CONTROL (ALC)
Part
of
the
output
of
the
final
amplifier
is
coupled
to
the
automatic
level
control
(ALC)
circuit
by
means
of
capacitor
C-170.
This
signal
is
then
recti-
fied by
one
of
the
6AL5
diode
sections,
V-17B, pro-
viding
a
bias
control
voltage
whi ch
is
applied
to
the
grids
of
the
two
6CB6
broadband
amplifier
tubes.,'Tbe
net
result
is
to
limit
the
output
of
the
broadband
amplifier
50
as
to
prevent
overdriving
of
the
subse-
quent
stages
(particularly
the
final)
thus
effectively
eliminating
the
possibility
of
overload
and
resultant
frequency
splatter.
Potentiometer
R-124,
acts
as
a
voltage
divider
across
the
ALC
rectifier
tube,
allowing
the
threshold
level
to be
varied
according
to
operating
require-
ments.
This
has
the
effect
of
delaying
the
action
of
the
ALC
rectifier
until
a
relatively
high
level
of
out-
put
from
the
final
amplifier
is
reached.
In
this
man-
ner,
the
transmitter
is
ab
le
to
operate
with normal
gain
characteristics
under
average
signal
condi-
tions.
When
the
predetermined
output
signal
is
ex-
ceeded,
the
automati
c I
evel
control
circuit
will
then
respond
very
rapidly
to
keep
the
output
to a
safe
value.
VOICE OPERATED RELAY
(VOX)
Part
of
the
output
from
the
second
audio
amplifier
is
fed
through
capacitor
C-49, to the VOX SENSI-
TIVITY
control,
R-43,
in
the
grid
circuit
of
V-6B.
This
half
of
the
6CM7
dual
triode
tube
is
employed
as
the
VOX
amplifier,
serving
to
increase
the
audio
level
forproper
operation
of
the
VOX
diode
rectifier,
V-7A.
This
circuit
contains
the
VOX
DELAY con-
trol,
R-48 which
determines
the
amount
of
delay
time
in
the
operation
of
the
VOX
relay,
K-l,
and
antenna
change-over
relay,
K-2.
The
triode
section
of
the
6U8
tube,
V-8B,
is
used
as
the
anti-trip
relay
tube,
while
the
pentode
section,
V-8A,
serves
as
the
anti-trip
amplifier.
Potentio-
meter
R-53
in
the
grid
circuit
of
the
pentode
section
serves
as
the
ANTI-TRIP
SENSITIVITY
control,
providing
a
means
of
adjusting
the
input
level,
rela-
tive
to
the
audio
output
from
the
station
receiver.
The
output
signal
of
the
anti-trip
amplifier
is
then
rectified
by V-7B,
the
anti-trip
diode.
This
rectified
voltage
is
then
applied
as
a
back-
bias
to
the
plate
of
the
VOX
diode,
V-7A
preventing
the
voltage
developed
by
the
microphone
amplifier
from
causing
relay
K-l
to be
energized.
With
proper
adjustment
of
both
the
VOX
SENSITIVITY
and
the
ANTI-TRIP
controls,
a
condition
of
balance
will
be
attained
which
will
provide
correct
VOX
oper&tion,
yet
prevent
the
relay
from
being
actuated
by
sound
from
the
station
receiver's
speaker.
Page
13
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m
OUTPUT
METER
CIRCUIT
The
output
meter
provides
a
means
of
measuring
the
rdative
output
of
the
transmitter
in all
modes
of
transmission.
The
scale
is
semi-logarithmically
calibrated
from 0 to
-60
db.
CR-3, a IN34A
crystal,
diode,
and CR-4, a
spe-
cial
HD6164
silicon
diode
are
employed
in
the
metering
circuit,
performing in
such
a
manner
as
to
cause
the
output
meter
scale
calibration
to
agree
with
the
output
level
from
the
final
amplifier.
CR-3
establishes
the
basic
re1erence
voltage
for
operation
of
the
meter,
while
the
characteristics
of
CR-4
do
not
allow
it
to
conduct
any appreCiable
amount
until
A
pre-determined
voltage
output
from
CR-3
is
reached.
At
this
point
(about
0.6V
or
higher)
the
silicon
di-
ode,
CR-4 will
conduct
heavily,
effectively
swamp-
ing
the
meter
circuit
and
slowing
the
otherwise
fast
rise
of
the
meter
movement
and
pointer.
This
allows
the
meter
to give a
truer
indication
of
relative
output
as
indicated
by
the
meter
scale
calibrations.
Rheo-
stat
R-59
the
METER
SENSITIVITY
control,
is
ad-
justable
from
the
front
panel,
and
provides
a
means
of
varying
the
meter
indication
according
to
specific
requirements.
POWER SUPPLY
The
power
supply
is
located
on
the
main
chassis
of
the
HX-500, and
is
generously
rated
to
provide
aU
. t f
th'
the
power
reqUlremen s 0 e
transml
tter.
··
A h
eavy
duty
power
transformer
supp
1
les
apprOXl-
mately
900V
rms for
each
12AX46T
high
voltage
rectifier
tube
plate,
and
320V rms for
each
plate
section
of
the
6CA4,
the
low vol
tage
re
ctifier
tube.
In
addition,
there
are
separate
windings
which
sup-
ply
12.6V
at
1.2
amps
for
the
12AX46T
rectifier
filaments,
and
6.3V
at
10 amps for
the
6CA4
low
voltage
rectifier
filaments
as
well
as
the
filaments
of
the
tubes
in
the
transmitter
proper.
The
6.3V
wind-
ing
also
powers
the
1147
pilot
lights
DSl,
2, 3
and
4.
One
section
of
a
6AL5,
V-17A,
acts
as
the
bias
rectifier
whose
output
is
controlled
by a
voltage
divider
network
consisting
of
R-134, R-135, and
the
BIAS
ADJUST
rheostat
R-136.
An
OA2
voltage
regulator
tube,
V-21,
operates
off
a vol
tage
di
vider
network from
the
215V
tap
on
the
low
voltage
rectifier
circuit.
This
tap
provides
the
voltage
for
operation
of
the
V-R
tube,
which
provides
a
regulated
150V d. c.
output.
Addi
tional
high
voltage
d. c.
outputs
are
provided
by
the
H.V.
rectifier
(780V),
and
by
the
L.V.
recti-
fier
(215V. + 300V. + 350V.) for
the
operation
of
the
various
transmitter
stages.
Two
bias
voltages
of
-50V
and
-lOOV
are
sup-
plied
by
the
bias
rectifier.
All
rectifier
circuits
are
well
filtered,
insuring
low hum and
distortion
levels.
A
blower
motor
and
fan, for
cooling
of
the
output
tubes
plugs
into
a
receptacle
on
the
power
supply
chassis
and
is
controlled
by
the
main
power
switch
. h .
ill
t e
power
transformer
primary.
TUBE
COMPLEMENT
Symbol
Type
VI
6AU6
V2 6EW6
V3 6U8
V4 12BY7
V5 12AX7
V6
6CM7
V7
6AL5
V8 6U8
V9 6U8
VI0
6CB6
Vll 6CB6
V12 6EW6
V13 6C4
V14 12BY7
V15 6146
V16 6146
VI7
6AL5
V18 12AX4
V19 12AX4
V20
6CA4/EZ81
V21
OA2
Page
14
Tube
Pentode
Pentode
Triode-Pentode
Pentode
Double
Triode
Double
Triode
Double
Diode
Triode-Pentode
Triode-Pentode
Pentode
Pentode
Pentode
Triods
Pentode
Pentode
Pentode
Double
Diode
Diode
Diode
Double
Diode
G
as-
Filled
Diode
Function
60
Kcs
Oscillator
60
Kcs
Amplifier
Crystal
Oscillator
- 1st Mixer
Reactance
Modulator
1st and 2nd Audio Amplifier
3rd Audio Amplifier -
VOX
Amplifier
VOX
Diode
-Anti-Trip
Diode
Anti-Trip Amplifier -
Relay
Amplifier
VFO -2nd Mixer
Bandpass
Amplifier
Bandpass
Amplifier
3rd Mixer
H.F.
Crystal
Oscillator
R.F.
Amplifier -
Driver
Final
R.F.
Power
Amplifier
Final
R.F.
PowerAmplifier
ALC -
Bias
Rectifier
High
Voltage
Rectifier
High
Voltage
Rectifier
Low
Voltage
Rectifier
Voltage
Re
ctifier
FREE DOWNLOAD
COURTESY OF N9SOR
WWW.HAMMARLUND.ORG

~---------
--
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Simplified
Slock
Diagram
VI7
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5.
Tube
location
Diagram
Page 15
FREE DOWNLOAD
COURTESY OF N9SOR
WWW.HAMMARLUND.ORG

m
HX-500
TRANSMITTER
FIELD
ALIGNMENT
PROCEDURE
EQUIPMENT
REQUIRED:
1.
General
coverage
receiver
covering
600 KCS to
30.5
MCS.
2. 100 KCS
crystal
calibrator.
3.
Audio
generator
-
1%
accuracy.
4.
R-F
Generator
-
1%
accuracy.
5.
VTVM
or
Wattmeter.
(optional)
6.
50
ohm dummy
load
or two
60
watt
bulbs
In
par-
allel.
(optional)
7.
0-300
MA
Milliameter
(optional)
GENERAL
INSTRUCTIONS:
The
alignment
procedure
to
be
described
is
a much
simplified
version
of
the
one
performed
at
the
factory.
It
will
enable
the
operator
in
the
field
to
realign
the
HX-500
transmitter
with
reasonably
good
accuracy
with
a minimum amount
of
test
equipment.
This
pro-
cedure,
together
with
voltage
and
resistance
charts
contained
in
this
manual
will
usually
provide
the
information
necessary
to
restore
the
transmitter
to
peak
operating
efficiency.
If
more
serious
trouble
exists
than
might
normally
be
encountered
the
unit
should
be
returned
to
the
factory
or
to
the
nearest
field
maintenance
station.
If
the
necessary
high
quality
test
equipment
is
available
the
"Comprehensive
Alignment
Procedure"
may
be
followed
and
will
provide
more
precise
and
accurate
adjustments.
In
no
case
should
the
"Com-
prehensive
Alignment
Procedure"
be
followed
with-
out
the
equivalent
test
equipment
of
known
accuracy.
When
using
the
following
"Field
Alignment
Pro-
cedure"
no
attempt
should
be
made
to
align
or
adjust
circuits
or
components
not
specifically
covered
in
the
instructions.
INITIAL
CONTROL
SETTINGS:
1.
"Function"
switch
on
"LSB"
2.
"Operations"
switch
on
"CAL"
3.
"Meter
Sensitivity"
maximum
CW
4.
"Calibrate
Level"
maximum
CW
5.
"R-F
Level"
as
required
ALIGNMENT
PROCEDURE:
1.
Connect
the
60 KCS
oscillator
output
developed
across
R8
(balanced
modulator
circuit)
through
a
.01
or
larger
capacitor
to
the
antenna
input
of
a
receiver
tuned
to 600 KCS.
The
receiver
should
be
accurately
set
on
frequency
with a 100 KCS
crystal
calibrator
that
has
been
checked
against
a known
standard
such
as
station
WWV.
2.
Carefully
adjust
the
60
KCS
oscillator,
Ll,
for
zero
beat
in
the
receiver
(lOth
harmonic).
The
same
BFO
and
dial
setting
employed
with
the
crystal
calibrator
should
be
used.
3.
Feed
a
1300
cycle
±
10
cycle
signal
of
1
volt
to the
"Patch"
input
on
the
transmitter
front
panel.
Rotate
"Audio
Level"
control
to
"7".
Tune
up
transmitter
at
3.75
MCS
(80
M)
adjust-
ing
the
"R-F
Level"
control
so
the
transmitter
level
indicator
meter
M1
reads
about
-10
DB.
Connect
a 10K
Yz
watt
resistor
across
C13
and
another
across
L7.
Adjust
"R-F
Level"
con-
trol
if
necessary.
Peak
L6 for maximum
making
sure
the
adjustment
is
very
precise.
Remove
the
10K
resistors
from
across
C13 and
L7
and con-
ne
ct
them
across
L6
and
L8.
Peak
L7 and
L9
for maximum
on
the
"Level
Indicator
Ml".
Re-
move
resistors
from
across
L6 and
L8
and con-
nect
them
across
L7
and
L9.
Peak
L8
for max-
imum and
then
remove
the
resistors.
4.
Set
audio
generator
to 1250
cycles
±
lO
cycles.
Connect
a 10K
resistor
across
104
and
peak
L3
and
L5
for maximum.
Remove
resistor
from
L4
and
connect
it
across
L5.
Peak
L4 for maximum.
5.
Tune
audio
generator between
300
and 2300
cycles
and
locate
the
frequency
of
maximum
output,
keeping
the
"Level
Indicator"
at
about
-lO
DB
with
the
"R-F
Level"
control.
At
the
frequency
of
maximum
output
use
the
"R-F
Level"
control
to
set
the
"Level
Indicator"
to
exactly
-10
DB.
Note:
The
audio
generator
should
maintain
con-
stant
output
at
least
over
the
range
of
250 to 2500
cycles.
Tune
audio
generator
lower
10
frequency
until
the
"Level
Indicator"
reads
-16
DB.
This
should
be
bet
ween 260 and
340
eye!
es.
Tune
audio
generator
higher
in
frequency
very
slowly
noting
that
the
"Level
Indicator"
does
not
drop
-14
DB
until
between
2200 and 2400
cycles
the
"Level
Indicator"
reads
-16
DB.
Page
16
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BIAS.'
,..
,
DEV.'
2
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TI5
10M
RI36
ADJ.
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TI3
40M
TI2
BOM
'l:l
III
(1l
OQ
Figure
6.
Top
View
of
the
HX-SOO
TransmiHer
Chassis
(H.V.
Cover
Removed)
......
--.l
FREE DOWNLOAD
COURTESY OF N9SOR
WWW.HAMMARLUND.ORG

m
6.
Rotate
"Function"
switch
to USB.
Do
not
dis-
turb
HX-500 or
audio
generator
settings.
Tune
audio
generator
for maximum
response
on
the
"Level
Indicator".
This
should
be no more
than
-13 DB on
the
"Level
Indicator".
Adjust
the
"R-F
Level"
control
so
that
the
meter
reads
-10
DB.
The
-16 DB
frequencies
should
be
the
same
as
for
the
"LSB"
position.
7.
Disconnect
cable
from
)6
and
feed
the
output
of
the
"Exciter"
section
into
the
antenna
input
of
the
receiver.
Be
sure
that
the
"Function"
swi
tch
is
on
either
LSB
or USB
and
that
the
"Audio
Level"
control
is
adjusted
maximum
CCW.
Tune
in
the
1590 KCS
signal
for maximum
on
the
receiver
level
indicator
and
adjust
the
top
slug
of
1'3
for Minimum on
receiver
level
indicator.
8.
Reconnect
cable
to J6 and
tune
up
transmitter
in the
80
meter
band.
With
the
transmitter
"Level
Indicator"
adjusted
by
means
of
the
"R-F
Level"
control
to
approximately
-20
DB
or
less,
adjust
the
bottom
slug
of
1'3 and top
and bottom
slugs
of
1'4
and 1'6 for maximum
output
on
the
transmitter
"Level
Indicator".
Be
sure
to
keep
output
below
-10
DB
on
the
meter
by
means
of
the
"R-F
Level"
control.
9.
Tune
transmitter
to 4
MCS.
Set
the
"Frequency
KCS"
dial
to zero with
the
scale
pointer
resting
at
exactly
4
MCS.
Tune
up
transmitter
and
feed
signal
into
the
receiver
(previously
calibrated
with
the
100 KCS
calibrator).
The
receiver
should
be
tuned
to
exactly
4
MCS.
Adjust
L17
for
zero
beat.
Tune
receiver
to
3.5
MCS
with
the
calibrator.
Tune
transmitter
to
3.5
MCS
making
sure
that
the
"Frequency
KCS"
dial
is
on zero when the
dial
scale
pointer
is
on
or
close
to
3.5
MCS.
Adjust
C92
for zero
beat
in
the
receiver.
Repeat
9.
until
no
adjustment
1S
ne
cessary
for zero
beat
at
3.5
and 4
mcs.
10.
Tune
transmi
tter
to
3.75
MCS
making
sure
of
frequency
accuracy
by
first
zero
beating
3.8
MCS
with
the
receiver
calibrator
with
the
"Fre-
quency
KCS"
dial
on
zero.
Place
a
1K
J.'2
watt
resistor
having
as
short
leads
as
possible
across
secondary
of
1'11.
Very
carefully
tune
the
bottom
slug
of
1'11 for maximum on
the
x'mitter
level
indicator.
Remove
resistor
from
secondary
of
1'11 and
connect
across
primary.
Peak
top
slug
of 1'11 for maximum.
Repeat
above
procedure
for 1'10.
Page
18
11.
Tune
up transmi
tter
at
3.775
MCS
and
place
1K
resistor
across
primary
of
1'9.
Adjust
top
slug
of
1'9
and bottom
slug
of
T8
for maximum on
"Level
Indicator".
Remove
resistor
and con-
nect
across
secondary
of
1'9.
Adjust
bottom
slug
of
1'9
for maximum. Remove
resistor.
12.
Be
sure
"Function"
switch
is
on
LSB
and
"Operations"
switch
is
on
"CAL".
Connect
signal
generator
to
junction
of
SB-3C arid
C124
(grid
of
V14).
Set
"Band
Selector"
to
10M
(28.0
-
28.5
MCS).
With
"Driver
Tune"
set
for
maximum
capacity
(CCW) feed in a
27.75
MCS
signal
and
adjust
generator
level
and
"Final
Tune"
so
that
the
"Level
Indicator"
M1
reads
less
than -20 DB.
Peak
bottom
slug
(insert
tool
from top)
of
L26 for maximum on Ml.
Set
gener-
ator
to
30.25
MCS.
Rotate
"Driver
Tune"
and
"Final
Tune"
to minimum
capacity.
Adjust
C143
for maximum
output.
OTE:
If
oscillation
occurs
when
adjustments
are
made
check
to
see
if
C149
(neutraliz-
ing
capacitor)
is
set
at
about
half
capac-
ity.
Repeat
above
step
if
necessary.
If
neutralization
is
required
refer
to
instruc-
tions
under
"Neutralization
Procedure"
Step
25.
13. Remove V13 from
its
socket.
Connect
signal
generator
to pin
11
1
of
V12. Run top
slug
of
1'15
to top
of
can.
Rotate
"Driver
Tune"
to maximum
capacity.
With
a
27.75
MCS
signal
into
V12
rotate
"Final
Tune"
for maximum on Ml.
Adjust
signal
generator
output
to
keep
indication
below
-10
DB.
Peak
bottom
slugs
of
L26
and
1'15 for
maximum on
Ml,
readjusting
signal
generator
level
if
ne
cessary.
14.
Set
signal
generator
to
30.25
MCS.
Rotate
"Driver
Tune"
to minimum
capacity
and
"Final
Tune"
for maximum
indication
on
Ml.
Peak
C143
and C132 for maximum on
M1
keeping
reading
below
-10 DB
by
means
of
signal
in-
put
level.
15.
Set
signal
generator
to 29 MCS.
Peak
"Driver
Tune"
and
"Final
Tune"
for maximum on
Ml.
Adjust
top
slug
of
1'15
for maximum on
Ml.
If
a
dummy
load
is
available,
the
output
may be
checked
by
rotating
"Operations"
switch
to
"MOX"
and
increasing
generator
input
level
until
output
indicator
(wattmeter
or
VTVM)
reads
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WWW.HAMMARLUND.ORG

CI49
NEUTRALIZING~
''''\i\
u"a
F'
-
.T~
~=
r
.'~-
iii.
III
".
...
,,,
'
...
i"lffjl'
'~1·.J~.,..~~n:-:j:;;-~--:------
~
.•.
'f"
11
:.... •
~llf~>I!il..
CI40
(40M)
.
,.EW
_
--.'
CI39
(80M)
~-C58
L17
VFO
<i
CI28 (80M)
COIL
'~
CI29 (40M)
CII3 (80M) -CI20 (JaM)
11"".
CI14
(40M)
CI19
(10M)
-,
~'--
~
I
CI15
(20M)
~,.,....,.....,.
.::.:"'~.:,
CI18
(10M)
'-£-
L~
~
_~I
CI16
(15M)
-'-'
CI17
(10M)
~-
'"tJ
III
~
.....
\Q
Figure
7.
Bottom
View
of
the
HX·500
Transmitter Chassis (Covers
Removed)
FREE DOWNLOAD
COURTESY OF N9SOR
WWW.HAMMARLUND.ORG
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