Hammer Strength OHDPR8 User manual

OLYMPIC HEAVY DUTY POWER RACK 8’
(OHDPR8)
Part # 7615401
Rev.C Revision:12/09/031
ASSEMBLYINSTRUCTIONS

PARTS LIST
PART #
LEA7586101
LEA7586501
LEA7584601
LEA7584901
LEA7585801
LEA7586601
LEA7586901
LEA7588301
LEA7584401
LEA7584501
LEA7587501
LEA7587901
LEA7587801
LEA7589201
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY
1
1
2
2
2
2
1
1
2
2
10
1
1
2
KEY
15
16
17
18
19
20
21
22
23
24
25
26
27
PART #
LEA7596501
LEA3239318
LEA3239306
LEA3245201
LEA3102502
LEA3237505
LEA3239503
LEA7617301
LEA3102801
LEA3102802
LEA7601701
LEA3239317
LEA3105303
DESCRIPTION
BOTTOMUPRIGHTSUPPORT
1/2X4-1/2” BOLT
1/2X1-1/2” BOLT
3/8X3-3/4”FLATHEADBOLT
1/2”FLATWASHER
1/2”INTTOOTHLOCKWASHER
3/8”INTTOOTHLOCKWASHER
1/2”PLASTICDOMEWASHER
1/2”LOCKNUT
3/8”LOCKNUT
SWIVELSPOTTER
1/2X4-1/4” BOLT
9/16”HOLECAP
QTY
1
6
4
16
4
60
16
44
54
16
2
44
22
DESCRIPTION
LEFTUPRIGHTBASE
RIGHTUPRIGHTBASE
FRONTUPRIGHT
REARUPRIGHT
CROSSSUPPORT
WEIGHTHORNUPRIGHT
REARUPRIGHTSUPPORT
CHIN-UPSUPPORT
RIGHTADJUSTMENTRACK
LEFTADJUSTMENTRACK
WEIGHTHORN
LEFTBARSUPPORT
RIGHTBARSUPPORT
BARCATCH
BOLT LENGTH
Tools Required forAssembly
2
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OFTHE BOLT.
Bolt Length Ruler
* 3/4”, 9/16” wrench
* Ratchet with 3/4”, 9/16” socket
* 7/32”Allen Wrench
01
1/2 1/2 1/2 1/2 1/2 1/2
23456
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

3
17 1/2X1-1/2” BOLT
16 1/2X4-1/2” BOLT
21
3/8”INTTOOTH
LOCKWASHER
20
1/2”INTTOOTH
LOCKWASHER
26 1/2X4-1/4” BOLT
18 3/8X3-3/4” FLATHEADBOLT
24
3/8”
LOCKNUT
23
1/2”
LOCKNUT
19
1/2”
FLATWASHER
22
1/2”PLASTIC
DOMEWASHER

STEP 1:
FIGURE 1
4
• LOOSELYassemble the REAR UPRIGHT(4) to theLEFTUPRIGHT BASE (1) usingtwo 1/2 X 4-1/4” BOLTS(26),two1/2”PLASITC
DOMEWASHERS (22), two1/2” INTTOOTHLOCKWASHERS(20) and two 1/2”LOCK NUTS(23) asshown in FIGURE 1.
23
4 4
26 1/2X 4-1/4”
2
20
1
22
• LOOSELY assemble the REAR UPRIGHT(4) to the RIGHTUPRIGHTBASE(2)usingtwo1/2X4-1/4”BOLTS (26), two 1/2” PLASITC
DOMEWASHERS (22), two 1/2” INTTOOTH LOCKWASHERS (20) andtwo 1/2” LOCKNUTS (23) asshown in FIGURE1.

5
STEP 2:
FIGURE 2
• LOOSELY assemble the BOTTOMUPRIGHTSUPPORT(15) to the REARUPRIGHTS (4) using four 1/2 X 4-1/4”BOLTS(26),four
1/2”PLASITC DOMEWASHERS(22),four 1/2” INTTOOTHLOCKWASHERS (20) andfour1/2” LOCK NUTS (23) as shown in
FIGURE2.
4
26 1/2X 4-1/4”
22
4
15
20
23
Use this set of holes for
assembly with PLATFORM.
Use this set of holes for
assembly without PLATFORM.

6
STEP 3:
FIGURE 3
• LOOSELYassembletheFRONTUPRIGHT(3)totheLEFTUPRIGHTBASE (1) using two 1/2 X 4-1/4” BOLTS(26),two1/2”PLASITC
DOMEWASHERS (22), two 1/2” INTTOOTH LOCKWASHERS(20)and two 1/2” LOCKNUTS (23) asshown in FIGURE 3.
23
3 3
26 1/2X 4-1/4”
2
20
1
22
• LOOSELYassemble the FRONT UPRIGHT(3) to the RIGHTUPRIGHTBASE (2) usingtwo 1/2 X 4-1/4” BOLTS (26), two 1/2” INT
TOOTHLOCKWASHERS(20),two 1/2” PLASITC DOMEWASHERS(22) and two1/2” LOCK NUTS (23)as shown in FIGURE3.

7
STEP4:
FIGURE 4
7
• LOOSELY assemblethe REAR UPPER SUPPORT(7)and the CROSS SUPPORTS(5) to the REAR UPRIGHTS (4) using four1/2 X 4-
1/2”BOLTS(16), eight1/2” INTTOOTHLOCKWASHERS (20) and four 1/2” LOCK NUTS (23) as shown in FIGURE 4.
4
5
3
• LOOSELYassembletheCROSSSUPPORTS (5)totheFRONTUPRIGHTS(3)usingtwo1/2X 4-1/4” BOLTS(26),two1/2”INTTOOTH
LOCKWASHERS(20), two 1/2” PLASITC DOMEWASHERS(22) and two 1/2” LOCKNUTS (23) as shown in FIGURE 4.
20
1/2X 4-1/4” 26 22
20
23
1/2X 4-1/2” 16
20
3
4
5

8
STEP5:
FIGURE 5
• LOOSELY assemblethe CHIN-UPSUPPORT(8)to the CROSS SUPPORTS(5) and the FRONTUPRIGHTS(3)using two 1/2 X 4-1/2”
BOLTS(16),two1/2X4-1/4”BOLTS(26),six1/2” INTTOOTHLOCKWASHERS(20),two1/2”PLASTICDOMEWASHERS(22)and
four1/2” LOCK NUTS (23) as shown in FIGURE 5.
8
22
23
20
5
3
5
1/2X 4-1/2” 16
1/2X 4-1/4” 26
3

9
STEP6:
FIGURE 6
• LOOSELY assemble theWEIGHTHORNUPRIGHTS(6)totheLEFT&RIGHTUPRIGHTBASE(1&2)using four 1/2 X4-1/4”BOLTS
(26), four 1/2” PLASTIC DOME WASHERS (22), four 1/2” INTTOOTH LOCKWASHERS (20) and four 1/2” LOCK NUTS (23) as
showninFIGURE 6.
20 22
1/2X 4-1/4” 26
6
23
4
6
26 1/2X 4-1/4”
1
2
20
23
22
• LOOSELY assemble theWEIGHTHORN UPRIGHTS (6) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOLTS(26), four1/2”
PLASTICDOMEWASHERS (22), four 1/2” INTTOOTHLOCKWASHERS(20)andfour1/2”LOCKNUTS (23) as shown in FIGURE
6.
4

10
STEP7:
FIGURE 7
•Securely tighten all loose frame connections made to this point.
TIGHTEN!
TIGHTEN!
TIGHTEN!
TIGHTEN!

11
STEP8:
FIGURE 8
• LOOSELY assemble one RIGHT & one LEFTADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight
3/8X 3-3/4” FLAT HEAD BOLTS(18),eight 3/8” INTTOOTHLOCKWASHERS(21) and eight 3/8”LOCK NUTS (24). SeeFIG-
URE8.
21
3/8X 3-3/4” 18
24
3
10
9
10
4
3
9
4
• LOOSELYassemble one RIGHT & one LEFTADJUSTMENT RACK (9 & 10) to the FRONTUPRIGHTS (3) as shown, using eight
3/8X 3-3/4” FLAT HEAD BOLTS(18), eight 3/8” INTTOOTHLOCKWASHERS(21)andeight 3/8” LOCK NUTS(24). See FIG-
URE8.
13
12
• Before tightening the ADJUSTMENT RACKS (9 & 10), slide the LEFTand RIGHT BAR SUPPORTS (12 & 13) over theADJUST-
MENT RACK and UPRIGHT.Assemble one BAR SUPPORT close to the top and the other close to the bottom, as shown in DE-
TAIL8. (Make sure not to cover any bolt heads.) Proceed to tighten all four bolts in the order shown in DETAIL8. Repeat this
step on the remaining threeADJUSTMENTRACKS.
SETTINGADJUSTMENTRACKWIDTH(SEEDETAIL8)
DETAIL 8
10
4
1
3
4
2

12
STEP9:
FIGURE 9
• SECURELYassemble the ten WEIGHTHORNS (11) to theWEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOLTS (26),
twenty1/2” INTTOOTH LOCKWASHERS(20), twenty 1/2” PLASTIC DOMEWASHERS(22)and twenty 1/2” LOCK NUTS (23) as
showninFIGURE 9.
1/2X 4-1/4” 26
20
11
6
6
22

13
STEP10:
FIGURE 10
• AssembletwoSWIVELSPOTTERS (25) to the BOTTOM UPRIGHTSUPPORT(15) as shown using four 1/2X1-1/2”BOLTS (17), four
1/2”FLATWASHERS(19),four1/2” INTTOOTHLOCKWASHERS(20) andfour 1/2” LOCK NUTS(23). See FIGURE 10. (NOTE:
TightenconnectionSECURELYthenback nut off1/2turn.)
171/2X 1-1/2”
20
15
25
23
19

14
STEP11:
FIGURE 11
• Insert the LEFT BAR SUPPORT (12) into the desired slots of the LEFTADJUSTMENT RACK (10), and allow it to drop down to lock in
place.SeeFIGURE11.
10
13
12
• Repeat the above step to assemble the RIGHT BAR SUPPORT (13) to the RIGHTADJUSTMENTRACK (9).
9
27
4
4
2
1
• Inserttwenty-two 9/16” HOLE CAPS (27) into theholes of the REAR UPRIGHTS (4) andthe LEFT & RIGHT UPRIGHT BASE (1& 2)
asshown in FIGURE11.

15
STEP12:
FIGURE 12
• Insertthe BAR CATCHES(14) into the desired slotson the LEFT& RIGHTADJUSTMENTRACKS (10 & 9), and allow it to drop down
and lock into place. See FIGURE 12.
14
9
10
14
Thankyou forpurchasingtheOLYMPICHEAVYDUTYPOWERRACK.If unsureof properuse of
equipment,callyourlocalHammerStrengthdistributor.
SERIALNUMBER
SERIALNUMBER
SERIALNUMBER

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
16
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
CONTACT INFORMATION
10YEARS
StructuralFrame
(Not Coatings)
5YEARS
PillowBlocks,Pulleys,
Weight Plates, and Guide Rods
1YEAR
Belts and Grips
90DAYS
Upholstery and Any Items
Not Specified
United States, Canada,
LatinAmerica
800.634.8637
847.288.3399
Europe,Africa, Middle East
(+31)180.646666 Asia Pacific (+852)2891.6677 United Kingdom +44(0)1353.666017
VISIT US AT: HAMMERSTRENGTH.COM