Hammerhead Charger 48V User manual

HAMMERHEAD
CHARGER 48V
Electric Vehicle Operator’s Manual

HammerheadChargerElectricVehicleOperator’sManual Page1
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TABLEOFCONTENTS
SAFETYINFORMATION.............................................................................................................................3
GENERALOPERATIONINSTRUCTIONS..............................................................................................4
MAINTENANCESAFETYINSTRUCTIONS............................................................................................4
VENTILATION....................................................................................................................................4
DISPLAYOFWARNINGLABELS.................................................................................................................5
DISPLAYOFCONTROLS.............................................................................................................................7
BEFOREINITIALUSE..................................................................................................................................8
BATTERIES.........................................................................................................................................9
ON‐BOARDCHARGER.......................................................................................................................9
CONTROLSANDINDICATORS.................................................................................................................10
KEY/LIGHTSWITCH.......................................................................................................................10
DIRECTIONSELECTOR.....................................................................................................................11
STATEOFCHARGINGMETER..........................................................................................................11
COMBINATIONLEVER(TurningSignals,HighBeamLights,Horn)..................................................11
HAZARDLIGHTSWITCH..................................................................................................................12
SPEEDOMETER................................................................................................................................12
ACCELERATORPEDAL.....................................................................................................................13
BRAKEPEDAL..................................................................................................................................13
PARKINGBRAKELEVER...................................................................................................................13
BEDUSE..................................................................................................................................................14
MANUALLIFTBEDOPERATION......................................................................................................15
TAILGATEOPERATION...................................................................................................................16
OPERATINGTHEVEHICLE.......................................................................................................................17

HammerheadChargerElectricVehicleOperator’sManual Page2
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STARTINGANDDRIVING.................................................................................................................17
STARINGVEHICLEONAHILL..........................................................................................................18
VEHICLECLEARNINGANDCARE.............................................................................................................19
REPAIR....................................................................................................................................................20
WHEELSANDTIRES.........................................................................................................................20
FUSEREPLACEMENT.......................................................................................................................20
SERVICEANDMAINTENANCE.................................................................................................................22
VehicleIdentificationPlateLocation..............................................................................................22
PeriodicMaintenanceSchedule.....................................................................................................23
TireInspection................................................................................................................................24
Brakes.............................................................................................................................................24
RearAxle.........................................................................................................................................24
Fasteners........................................................................................................................................24
BATTERIESANDCHARGING....................................................................................................................25
Batteries.........................................................................................................................................25
Charger...........................................................................................................................................25
GENERALSPECIFICATIONS......................................................................................................................26
LIMITEDWARRANTYPOLICY.................................................................................................................28
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HammerheadChargerElectricVehicleOperator’sManual Page3
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SAFETYINFORMATION
ThankyouforpurchasingHammerheadelectricalvehicle.Forsafeandenjoyable
operationofyourelectricvehicle,besuretofollowtheinstructionsand
recommendationsinthisowner’smanual.Thismanualhasbeendesignedtoassist
theowner‐operatorinoperatingandmaintainingthevehicleinaccordancewith
proceduresdevelopedbythemanufacturer.Yourmanualincludesinstructions
forminormaintenance,butmajorrepairsshouldbeperformedonlybyaCertified
DealerTechnician.Duetoconstantimprovementsinthedesignandqualityof
productioncomponents,someminordiscrepanciesmayresultbetweentheactual
vehicleandtheinformationpresentedinthispublication.Proceduresinthis
publicationareintendedforreferenceuseonly.Noliabilitycanbeacceptedfor
omissionsorinaccuracies.
Manyvehiclesareusedforavarietyofdifferenttasksbeyondtheoriginalintended
useofthevehicle;thereforeitisimpossibletowarnagainsteverypossible
combinationofcircumstancesthatmayoccur.Nowarningcantakeplaceofgood
commonsenseandprudentdrivingpractices.
Withelectricpoweredvehicles,besurethatallelectricalaccessoriesaregrounded
directlytothe(‐)post.Neveruseschassisorbodyasagroundconnection.Never
modifythevehicleinanywaythatwillaltertheweightdistributionofthevehicle,
decreaseitsstabilityorincreasethespeedbeyondthefactoryspecification.Such
modificationscancauseseriouspersonalInjuriesordeath.Donotmakeanysuch
modificationsorchanges.Themanufacturerprohibitsanddisclaimsresponsibility
foranysuchmodificationsoranyotheralternationwhichwouldadverselyaffectand
safetyofthevehicle.
OnceagainthankyouforpurchasingHammerheadproduct,andwehopeyouwill
haveanenjoyableexperience.
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HammerheadChargerElectricVehicleOperator’sManual Page4
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GENERALOPERATIONINSTRUCTIONS
‐Alwaysusethevehicleinresponsiblemannerandmaintainthevehicleinsafe
operationcondition.
‐Alwaysreadandobserveallwarningandoperationinstructionslabelsaffixedto
thevehicle.
‐Alwaysfollowallsafetyrulesestablishedinareawherethevehicleisbeing
operated.
‐Alwaysreducespeedforbadterrainorroadconditions.
‐Alwaysapplybraketocontrolspeedonsteepgrades.
‐Alwaysmaintainadequatedistancebetweenvehicles.
‐Alwaysreducespeedinwetareas.
‐Alwaysuseextremecautionwhenapproachingsharporblindturns.
MAINTENANCESAFETYINSTRUCTIONS
‐Alwaysmaintainyourvehicleinaccordancewithmanufacturer’speriodicservice
schedule.
‐Alwaysfollowthemanufacturer’sdirectionsifyoudoanymaintenanceonyour
vehicle.
‐Alwaysinsulateanytoolsusedwithinthebatteryareainordertopreventsparks
orbatteryexplosioncausedbyshortingthebatteryterminalsorassociated
wiring.Removethebatteriesorcoverexposedterminalswithinsulating
materials.
‐Alwaysusespecifiedreplacementparts.
‐Alwaystestdrivethevehicleafteranyrepairsormaintenance.Alltestsmust
beconductedinasafeareathatisfreeofbothvehiclesandpedestriantraffic.
VENTILATION
‐Hydrogengasisgeneratedinchargingcycleofbatteriesandisexplosivein
concentrationsaslowas4%.Becausehydrogengasislighterthanair,itwill
collectintheceilingorbuildingsnecessitatingproperventilation.Fiveair
exchangesperhourisconsideredtheminimumrequirements.
‐Neverchargeabatteryinanareathatissubjecttoflameorspark.Pay
particularattentiontonaturalgasorpropanegaswaterheatersandfurnaces.
‐Batterychargermustbeoperatedaccordingtomanufacturer’sinstructions.
Pleaserefertobatterycharger’sseparateoperator’smanualforfurther
instructions.

HammerheadChargerElectricVehicleOperator’sManual Page5
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DISPLAYOFWARNINGLABELS
Followingarethewarninglabelsaffixedtothevehicles;read,observeandfollowall
warningandoperationinstructionscarefully.Failuretofollowthesewarningscan
resultinseriesinjuriesordeath.
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HammerheadChargerElectricVehicleOperator’sManual Page6
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DISPLAYOFWARNINGLABELS‐2
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HammerheadChargerElectricVehicleOperator’sManual Page7
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DISPLAYOFCONTROLS
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1. SteeringWheel2. CombinationLever
3. DigitalSpeedometer4. KeySwitch/LightSwitch
5. DirectionalSelector6. StateofChargingMeter
7. HazardSwitch8. Radio(optional)
9. GloveCompartment10. BrakePedal
11. AcceleratorPedal12. FrontBatteriesaccesspanel
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HammerheadChargerElectricVehicleOperator’sManual Page8
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BEFOREINITIALUSE
Read,understandandfollowthesafetylabelontheinstrumentpanel.Besureyou
understandhowtooperatethevehicle,itsequipmentandhowtouseitsafely.
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Hydrogengasisgeneratedinchargingcycleofbatteriesandisexplosivein
concentrationsaslowas4%.Becausehydrogengasislighterthanair,itwill
collectintheceilingorbuildingsnecessitatingproperventilation.Fiveair
exchangesperhourisconsideredtheminimumrequirements.
Neverchargeabatteryinanareathatissubjecttoflameorspark.Payparticular
attentiontonaturalgasorpropanegaswaterheatersandfurnaces.
Beforeanewvehicleisputintooperation,the“InitialServiceCheckList”belowmust
beperformedtoensuresafetyoperationofthevehicle.Determineandrecord
brakingdistancerequiredtostopvehicleforfuturebrakeperformancetests.
InitialServiceCheckList
9Fullychargebatteries
9Checkbrakeoperationandadjustifnecessary
9Checkbrakehydraulicbrakefluidlevel
9Checkparkingbrakeandadjustifnecessary
9Checkacceleratorpedalandbrakepedalmakesuretheyarenotsticking
9Checktirepressure(seeSPECIFICATION)
9Checkheadlights,turnsignals,brakelights
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HammerheadChargerElectricVehicleOperator’sManual Page9
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BATTERIES
Thiselectricvehiclerunsona48‐Voltssystem.Itusessix8‐Voltsbatteriesconnected
inseries.Therearetwobatterieslocatedunderthefronthoodthatcanbeaccess
throughanaccesspanelbelowthedash.Thereareanotherfourbatterieslocated
underneaththebenchseat.(Seelocationimagebelow)
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ON‐BOARDCHARGER
The110‐VoltsDelta‐Qonboardchargerislocatedundertheseatonthedriver’sside
ofthevehicle(seeimagebelow).Itiswireddirectlytothebatteries.Thereisalsoa
chargingportbelowthedriver’sseatthatcanbepluggeddirectlyintoany110Volt
walloutlets.(Seelocationimagebelow).FormoreinformationaboutDelta‐Q
Charger,pleasereferenceincludedcopyofDelta‐Qcharger’soperatorsmanual.
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