Hangar 9 toledo special 40 User manual

Specications
Wingspan: ........................................................ 69.5 in (1765.3mm)
Length: ........................................................... 50.8 in (1290.75mm)
Wing Area: ...............................................702.8 sq in (45.3 sq dm)
Weight: .................................................. 5.5–6.25 lb (2.49–2.83 kg)
Radio: .......................................................4-channel w/4–5 servos
Engine: ..................... .40–52 2-stroke; .56–82 4-stroke; Power 46
Toledo Special 40
Assembly Manual

2 Hangar 9 Toledo Special Assembly Manual
Table of Contents
Contents of Kit and Parts Layout ......................................2
Included Hardware............................................................3
Using the Manual..............................................................3
UltraCote Covering Colors ................................................3
Before Starting Assembly .................................................3
Radio Systems Requirements...........................................4
Recommended Setup–2-Stroke Glow...............................4
Recommended Setup–4-Stroke Glow...............................4
Recommended Setup–Electric Power (EP).......................4
Field Equipment Required.................................................4
Optional Field Equipment..................................................4
Additional Required Tools.................................................4
Additional Required Adhesives .........................................4
FS One ..............................................................................4
Important Information Regarding
Warranty Information..................................................4
Landing Gear Installation..................................................5
Tail Installation..................................................................7
Radio Installation..............................................................8
Linkage Installation.........................................................10
2-Stroke Engine Installation............................................12
4-Stroke Engine Installation............................................15
Fuel Tank Installation ......................................................18
Electric Motor Installation...............................................20
Cowling Installation ........................................................23
Window Installation ........................................................25
Aileron Servo Installation................................................26
Wing Installation.............................................................29
Center of Gravity.............................................................30
Control Throws ...............................................................30
Flight Preparations..........................................................31
Maintaining Your Model..................................................31
Safety Do’s and Don’ts for Pilots ....................................32
Daily Flight Checks..........................................................32
Age requirements............................................................33
Safety, Precautions and Warnings ..................................33
Warranty Information......................................................33
CE Compliance Information for the European Union ......34
2009 Official Academy of
Model Aeronautics Safety Code ................................35
Replacement Parts
1. HAN4861 Fuselage
2. HAN4862 Right Wing Panel with Aileron
3. HAN4863 Left Wing Panel with Aileron
4. HAN4864 Tail Set
5. HAN4865 Painted Cowling with Template Cowling
6. HAN4866 Anodized Aluminum Wing Tube Set
7. HAN4867 Aluminum Landing Gear
8. HAN4868 Wheel Pants
9. HAN4869 Window Set
10. HAN4870 Pushrod Set
11. HAN1985 Engine Mount with Hardware
12. HAN1986 Fuel Tank, 11oz
13. HAN305 Pro-Lite Wheels, 23/4-inch(2)
14. HAN4872 Blue Plastic Spinner, 21/4-inch
Items not Shown
HAN3610 2-56 Nylon Clevis (2)
HAN3611 Nylon Control Horn (2)
HAN320 Nylon Wing Bolt, 21/2-inch*
HAN4743 48mm EP Engine Standoff
HAN4871 Decal sheet
* Will need to be cut down to 1-inch (25mm) for use with
this model
Contents of Kit and Parts Layout
1
2
3
4
5
6
7
8
9
14
10
11
12
13

3Hangar 9 Toledo Special Assembly Manual
Included Parts Listing
Fuselage (1)
Right wing with control horn (1)
Left wing with control horn (1)
Horizontal stabilizer with control horn (1)
Vertical fin with control horn (1)
Cowl with clear cowl template (1)
Aluminum landing gear (1)
Wheel pants (left and right) (2)
Front windshield (1)
Center window set (2)
Front window set (right and left) (2)
Rear window set (right and left) (2)
163/8x 5/8-inch anodized aluminum wing tube (1)
5 x 1/4-inch andozed aluminum anti-rotation tube (1)
FUSELAGE
4-40 x 3/8-inch socket head cap screw (3)
#4 flat fender washer (3)
Nylon clevis (1)
Pushrod keeper (1)
Clevis retainer (1)
Plywood throttle pushrod support (2)
MOTOR MOUNT
Small nylon motor mount (2)
48mm EP standoff (4)
8-32 x 21/4-inch machine screw (EP) (4)
8-32 x 3/4-inch machine screw (4)
8-32 x 1-inch machine screw (4)
8-32 nylon lock nut (4)
#8 flat washer (8)
WING
20mm x 15mm x 8mm hardwood block (4)
#4 x 1/2-inch self-tapping washer head screw (8)
Nylon 1/4-20 x 11/2-inch nylon wing bolt (2)
Nylon clevis (2)
Clevis retainer (2)
Pushrod keeper (2)
Wing bolt plate (1)
RUDDER
Nylon clevis (1)
Clevis retainer (1)
Pushrod keeper (1)
PUSHRODS
27/8-inch pushrod (aileron) (2)
251/2-inch pushrod (elevator) (1)
26-inch pushrod (rudder) (1)
161/2-inch pushrod (throttle) (1)
12-inch nylon pushrod housing (throttle) (1)
LANDING GEAR
5/32 x 13/8-inch axle with nut (2)
5/32 wheel collar (4)
3mm x 5mm machine screw (for wheel collar) (4)
4-40 x 3/8-inch socket head cap screw (2)
8-32 x 3/4-inch machine screw (3)
#4 flat washer (2)
#8 flat washer (3)
23/4-inch rubber wheels (2)
COWL
21/4-inch nylon spinner, blue (1)
#4 sheet metal screw (spinner screw) (2)
4-40 x 1/2-inch socket head cap screw (4)
#4 washer (4)
1/4-inch (6mm) fuel tubing (4)
ELEVATOR
4-40 nylon lock nut (2)
#4 flat fender washer (2)
Nylon clevis (1)
Clevis retainer (1)
Pushrod keeper (1)
MISCELLANEOUS
EP plywood battery tray (1)
Fuel tank assembly, 11 oz (1)
Nylon tie-wrap (2)
Velcro strap (2)
1.5mm hex wrench (1)
Using the Manual
This manual is divided into sections to help make assembly
easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed
next to each step to keep track of each step completed.
Steps with a single box () are performed once, while steps
with two boxes () indicate that the step will require
repeating, such as for a right or left wing panel, two servos,
etc. Remember to take your time and follow the directions.
UltraCote® Covering Colors
• Cream HANU878
• Sky Blue HANU875
Before Starting Assembly
Before beginning the assembly of your model, remove
each part from its bag for inspection. Closely inspect the
fuselage, wing panels, rudder and stabilizer for damage. If
you find any damaged or missing parts, contact the place of
purchase.
If you find any wrinkles in the covering, use a heat gun or
covering iron to remove them. Use caution while working
around areas where the colors overlap to prevent separating
the colors.
HAN100 – Heat Gun
HAN150 – Covering Glove
HAN101 – Sealing Iron
HAN141 – Sealing Iron Sock

The Spektrum trademark is used with permission
of Bachmann Industries, Inc.
4 Hangar 9 Toledo Special Assembly Manual
Radio Systems Requirements
Spektrum Radio System
• DX6i 6-channel radio or greater with receiver
(SPM6600)
• JRPS821 DS821 Digital Sport Servo (5)
(4 required for EP version)
• JSP98110 6-inch Servo Extension (2)
• JSP98020 Y-Harness or JSP98110 6-inch Servo
Extension (2) for receiver to aileron servos
• JR Switch, Chargeswitch (JRPA004)
• Receiver battery, 2700mAh
Optional
• JSP98020 Y-Harness or JSP98110 6-inch
Servo Extension to connect the float rudder
servo to the receiver.
Recommended Setup–2-Stroke Glow
• Evolution® .46NX with Muffler (EVOE0461)
• Evolution Propeller 11 x 5 (EVO11050) to
11 x 6 (EVO11060)
Recommended Setup–4-Stroke Glow
• Saito™.82 AAC w/Muffler (SAIE082AGK or SAIE082A)
• Evolution Propeller 13 x 8 (EVO13080) or
14 x 6 (EVO14060)
Recommended Setup–
Electric Power (EP)
• E-flite®Power 46 BL Outrunner Motor (EFLM4046A)
• 60-Amp Pro Switch-Mode BEC Brushless ESC
(EFLA1060)
• Thunder Power 4S 3850–4500mAh LiPo Battery Pack
• APC Propeller 13x6.5-inch (APC13065E) to
14x7 (APC14070E)
Field Equipment Required
• Fuel (15% recommended)
• Propeller
• Long Reach Glow Plug Wrench (HAN2510)
• Metered Glow Driver w/Ni-Cd & Charger (HAN7101)
• 2-Cycle Sport Plug (EVOGP1)
• Manual Fuel Pump (HAN118)
Optional Field Equipment
• Self-stick weights, 6 oz (HAN3626)
• PowerPro 12V Starter (HAN161)
• 12V 7Ah Sealed Battery (HAN102)
• Power Panel (HAN106)
• Blue Block After Run Oil (EVOX1000)
• Cleaner and towels
Additional Required Tools
Drill File
Pin drill Pliers
Ruler Scissors
Side cutters Flat blade screwdriver
Hobby knife with #11 blade Small clamps
Medium grit sandpaper Z-bend Pliers (HAN119)
Phillips screwdriver: #1, #2 Hook and loop tape
Low-Tack Tape (MMM209034)
Box wrench to fit propeller nut
Box end or open end wrench: 1/4-inch, 7/16-inch,
1/2-inch
Hex wrench or ball driver: 3/32-inch
Drill bit: 5/64-inch (2mm), 5/32-inch (4mm)
Additional Required Adhesives
Canopy Glue (PAAPT56)
Medium CA (PAAPT02)
Thin CA (PAAPT08)
Threadlock (PAAPT42)
30-Minute Epoxy, 8 oz (PAAPT39)
FS One®
With FS One (HANS2000) you get more than photorealistic
fields, gorgeous skies and realistic-looking aircraft. You get
incredibly advanced aerodynamic modeling that simulates
every possible aspect of real-world flight.
The first Hangar Pack®(HANS4010) will add even more
aircraft to FS One. This latest edition includes ten new planes
and helis from your favorite brands, including Hangar 9,
E-flite and Align. You’ll be able to fly aircraft that are only
available on FS One such as the T-REX, Blade CX2, Blade CP
Pro, Hangar 9 P-51 and F-22 PTS. And as always, with the
Hangar Pack, you still get all the same great features that
you did with the original aircraft.
HANS2008 HANS4010
Important Information
Regarding Warranty Information
Please read our Warranty and Liability Limitations section on
Page 33 before building this product. If you as the purchaser
or user are not prepared to accept the liability associated
with the use of this Product, you are advised to return this
Product immediately in new and unused condition to the
place of purchase.

5Hangar 9 Toledo Special Assembly Manual
Landing Gear Installation
Required Parts
Fuselage assembly #4 washer (2)
#8 washer (3) Main landing gear
Wheel axle with nut (2) 5/32-inch wheel collar (4)
Wheel pant (right and left)
Wheel, 23/4-inch (70mm) (2)
3mm x 5mm machine screw (4)
8-32 x 3/4-inch machine screw (3)
4-40 x 3/8-inch socket head screw (2)
Tools and Adhesives
Phillips screwdriver: #1, #2 Threadlock
Flat file
Box wrench: 7/16-inch, 1/2-inch
Hex wrench or ball driver: 3/32-inch
Step 1
Locate the main landing gear, wheels, wheel pants and the
bag marked landing gear. Open all the part bags and set the
parts where they can be easily accessed.
Step 2
The main landing gear is mounted to the bottom of the
fuselage using three 8-32 x 3/4-inch machine screws and
three #8 washers. Apply a drop of threadlock on each of the
screws. Use a #2 Phillips screwdriver to tighten the screws
to secure the landing gear to the bottom of the fuselage.
 Step 3
Attach the wheel axle to the landing gear using a 7/16-inch
box wrench (axle) and 1/2-inch box wrench (nut). Make
sure the nut on the axle side aligns with the landing gear as
shown in the photo so the wheel pant can be installed.