HARBEN 4018 Manual
Harben Inc.
P.O. Box 2250, Cumming, GA 30028
Toll Free: (800)-327-5387 Tel: (770)-889-9535 Fax: (770)-887-9411
email: sales@harben.com web: www.harben.com
Operation & Maintenance Manual
Original Instructions
4018 – DPK TRUCK MANUAL
903-1297
Section 1 Introduction
Section 2 Scope of Supply
Section 3 Technical Data
Section 4 Operation
Section 5 Routine Maintenance
Section 6 Fault Finding
Section 7 Harben P-Type Pump
Section 8 Circuit Diagrams
Section 9 Engine
Section 10 Parts List / Spares / Auxiliary Components
Section 11 Service Documents
Section 12 Warranty & Certification
Section 13 Health and Safety Section 903-1308
Read the Health and Safety Manual before
operating any equipment. Failure to do so could
cause serious injury or death.
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Operation & Maintenance Manual for:
UNIT: DPK Truck units – Various - 9031297
ISSUE DATE: 6/20
ISSUE No: 4
AMENDMENTS
Change Changes Date Signature
1 NEW ADDITION 3/20 JJ
2 REMOVE E-STOP IN MANUAL. MINOR EDITS 5/20 GT
3 Add Bypass Valve section. Minor Edits 6/20 GT
4 Updated manual to code 6/20 GT
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1. Introduction & Contents
1.1.
Contents
1. INTRODUCTION & CONTENTS .......................................................................................1
1.1. C
ONTENTS ....................................................................................................................1
1.2. INTRODUCTION ..............................................................................................................4
1.3. SCOPE OF THIS MANUAL ................................................................................................5
1.4. THE TRUCK PACKAGE ...................................................................................................5
1.5. COMPOSITION OF THIS MANUAL......................................................................................6
SCOPE OF SUPPLY ......................................................................................................7
2.1. SCOPE OF SUPPLY ........................................................................................................7
2.2. PUMP ASSEMBLY ..........................................................................................................7
2.3. DETAILED DRAWINGS ....................................................................................................7
TECHNICAL DATA ...................................................................................................... 11
3.1. TECHNICAL DATA ........................................................................................................ 11
3.1.1. PUMP DATA .............................................................................................................. 11
3.1.2. MAIN COMPONENTS .................................................................................................. 12
3.1.3. ANCILLARIES ............................................................................................................ 12
3.1.4. SERVICES REQUIRED ................................................................................................ 12
3.2. TECHNICAL DESCRIPTION ............................................................................................ 13
3.2.1. PRIMARY COMPONENTS ............................................................................................ 13
3.2.2. ENGINE MONITORING ................................................................................................ 13
OPERATION ................................................................................................................ 14
4.1. OPERATING CONDITIONS ............................................................................................. 14
4.2. DAILY CHECKS ............................................................................................................ 14
4.3. PRE-START CHECKS & PROCEDURES ........................................................................... 14
4.4. CONTROL PANEL LAYOUT AND FUNCTION ..................................................................... 15
4.4.1. CONTROL KEYS ........................................................................................................ 15
4.4.2. TOGGLE SWITCH OPERATION .................................................................................... 15
4.4.3. SCREEN LAYOUTS .................................................................................................... 16
4.5. RUNNING THE ENGINE (MANUAL MODE)........................................................................ 18
4.6. RUNNING THE ENGINE (RADIO MODE) ........................................................................... 19
4.7. RUNNING THE TRUCK PACKAGE ................................................................................... 19
4.8. HARBEN
®
JUMP JET .................................................................................................... 20
4.9. BYPASS VALVE OPERATION ......................................................................................... 21
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4.10. H
OSE REEL WINDING AND UNWINDING ....................................................................... 22
4.11. FROST PRECAUTIONS ................................................................................................ 23
4.11.1. TO ANTI-FREEZE THE MACHINE WITH AN ANTIFREEZE TANK: ....................................... 23
4.11.2. TO DE-ANTIFREEZE THE MACHINE: ............................................................................ 24
ROUTINE MAINTENANCE ........................................................................................... 26
5.1. MAINTENANCE PROCEDURES ....................................................................................... 26
5.2. DAILY MAINTENANCE ................................................................................................... 27
5.3. PUMP LUBRICATING CHART ......................................................................................... 28
5.4. BURST DISCS .............................................................................................................. 29
FAULT FINDING .......................................................................................................... 30
6.1. FAULT FINDING - ELECTRICAL ...................................................................................... 30
6.2. FAULT FINDING - HYDRAULIC ....................................................................................... 31
6.3. PUMP FAULT FINDING .................................................................................................. 32
6.4. SELECTOR FAULT FINDING ........................................................................................... 34
HARBEN PUMP ........................................................................................................... 35
CIRCUIT DIAGRAMS ................................................................................................... 36
8.1. WATER CIRCUIT FOR DPK 4018 ................................................................................... 36
8.2. HYDRAULIC CIRCUIT FOR DPK 4018 ............................................................................ 36
8.3. ELECTRICAL DIAGRAMS ............................................................................................... 37
8.3.1. MANUAL WIRING DIAGRAM ........................................................................................ 37
8.3.2. RADIO WIRING DIAGRAM ........................................................................................... 38
ENGINE ........................................................................................................................ 39
PARTS LIST / SPARES ............................................................................................. 40
10.1. INTRODUCTION .......................................................................................................... 40
10.2. ORDERING SPARE PARTS .......................................................................................... 40
10.3. ROUTING MAINTENANCE / CONSUMABLE ITEMS ........................................................... 40
10.4. CONSUMABLE COMPONENTS ..................................................................................... 40
10.5. PARTS LIST ............................................................................................................... 41
SERVICE DOCUMENTS ............................................................................................ 42
11.1. SERVICE CHECKLIST .................................................................................................. 42
11.2. SERVICE LOGBOOK ................................................................................................... 43
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WARRANTY ............................................................................................................... 44
12.1. W
ARRANTY OF NEW PRODUCTS: ................................................................................ 44
12.2. WARRANTY OF MAJOR COMPONENTS ......................................................................... 44
12.3. LIMITATIONS OF WARRANTY:...................................................................................... 46
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Table of contents
