Harbor Freight Tools 90614 User manual

PEDAL GO CART
(MANUAL)
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright © 2003 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
90614

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Specifications
Save This Manual
You will need the manualfor the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoicewith this
manual. Write the invoice number onthe inside of the front cover. Keep the manual and
invoice ina safe and dry placefor future reference.
Safety Warnings and Precautions
WARNING: When using product, basic safety precautions should always be followed
to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this product!
1. Keep work area clean. Clutteredareas invite injuries.
2. Observe work area conditions. Keep work area well lighted.
3. Keep children away. Children must never be allowedin the work area. Do not let
them handle the Go Cart during assembly. Always observe the six years and up age
limit for driving or riding onthe Go Cart.
4. Store idle equipment. When not in use, products must be stored ina dry location to
inhibit rust. Always lock up the Go Cart and keep it out of reach of children under six
years old.
5. Intended use. There are certain applications for which this Go Cart was designed. It
will do the jobbetter and moresafely at the rate for which it was intended. Do not
modify this Go Cart and donot use this product for a purpose for which it was not
intended.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
movingparts. Wear a bike helmet,long pants, a long sleeve shirt,and closed-toe
shoes when riding the Go Cart.
7. Use eye protection. Always wear ANSI approvedimpact safety goggles during
assembly.
8. Do not overreach. Keep proper footing andbalance at alltimes.
Overall Dimensions 33.8”Hx 33.07”W x58.06”L
Age Limit Six years and up
Weight Limit (capacity) 176 Lbs. maximum
Tire Pressure 36 PSI,All Terrain Tires
Seat Dimensions 16” L x 9” W (overall)
Seat Back 15” H x 10-1/2” W
Seat Adjustment From Pedal 39” maximum, 23” minimum
Weight 103 Lbs.
Fender Guards and Two AssemblyTools Included

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9. Maintain products with care. Keep the Go Cart clean for better and safer
performance. Followinstructions for lubricating and changing accessories. The
steeringwheel, pedals and tires must be kept clean, dry, and free from oil and grease
at all times.
10. Removeadjusting keys and wrenches. Check that keys andadjusting wrenches
are removed from the Go Cart prior to use.
11. Stay alert. Watch what you are doing, use common sense. Do not operate any
product when youare tired.
12. Check for damaged parts. Before using the Go Cart, any part that appears
damaged shouldbe carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment and binding of moving parts; any
brokenparts or mounting fixtures; and any other conditionthat may affect proper
operation. Any part that is damaged should beproperly repairedor replaced by a
qualifiedtechnician.
13. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this product. Approved accessories areavailable from Harbor
Freight Tools.
14. Do not operate tool if under the influence of alcohol or drugs. Read warning
labels if taking prescription medicine to determine if your judgment or reflexes are
impaired whiletaking drugs. If there is any doubt, do not operate the Go Cart.
15. Maintenance. For your safety, service and maintenance shouldbe performed
regularly by a qualified technician.
16. Use product with both hands. Go Carts requirethe use of both hands when
operating. This helps maintain product stability.
17. Safe operation. Do not operate the Go Cart on public streets. It is low to the ground
and may not be seen by automobiles, andmay cause accidents resultingin serious
injury or death. Only operate the Go Cart on non-motorizedvehicle locations.
Warning:Thewarnings,cautions,and instructionsdiscussedin thisinstructionmanual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the parts listed on page 7 areincluded. Ifany parts
are missing or broken, please callHarbor Freight Tools at the number on the cover of this
manual as soonas possible.

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FIGURE 1
FIGURE 2 FIGURE 3
FIGURE 4
Duringassembly, refer toFIGURES 1 through 4below, and the Assembly Drawing on page 7.
Longitudinal Girder (#3)
Brake Lever,
Parking Swing (#5)
Drive Train (#8)
FrontAxle / Steering Bar (#1)
Seat Rack (#13)
Saddle (#12)
Shift Lever
Operation

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Assembly
Note: All of the fasteners (nut,bolts, washers) havebeenpositioned in their mounting posi-
tions by the factory. When performing the steps shown below, remove the fasteners, make
the connections, andreplace andtighten the hardware. Besides the twoincluded assembly
tools, we recommend using a rubber hammer (not included) to avoiddamagingthe paint.
1. Connect the Longitudinal Girder (#3) to theRearAxle (#4).
2. Insert the Front Axle (#1) into theLongitudinal Girder (#3)makingsure thetwo holes in
the squaretubes of both pieces line up flushand fit tight.
3. Attach the Steering Sleeve (#2) to the connecting plate of the Front Axle (#1). The
Steering Sleeve (#2) must be centered so that the two front wheels will be parallel and an
equal distancefrom theSteering Sleeve(#2) . Tighten theFront Axle (#1) connectingplate
assembly.
4. Connect the Steering Column (#6) to theFront Axle (#1) and secure with the attached
largebolt. See Close-up 1 on the Assembly Drawing.
5. Attach the Brake Lever/Parking Swing (#5) to the holes on the Rear Axle (#4). See
FIGURE 3 and close-up #2.
6. Attach the two rear Wheels (#11) and thenthe two frontWheels (#11). Tighten thehard-
wareand put onthe wheel caps. Mountthe Drive Train (#8) to theRearAxle(#4). When you
removethe four bolts to mount the DriveTrain, make sureyoureplace each bolt into the hole
it came from. You need to insert the driving spindleinto the hole of the
RearAxle (#4)and make sure thegears mesh together before tightening. Tighten allof the
hardware. Note: You will see a protective paper on the Rear Axle (#4). Peel the protective
paper off of the steel key and make surethe steel key stays in place.
7. Connect the Saddle (#12) to the Seat Rack (#13). See Close-up #3 on the Assembly
Drawing. The seat can beadjusted forward or back dependingon the size of the rider. After
attachingand tightening allof the hardware, replace the plastic holecovers.
8. Removetheexistinghardware andattach thePedals (#9). Replaceand tightenhardware.
9. Attach the Steering Wheel (#7) to the Steering Column (#6).
10. Attach the Fenders (#14)with the red deflectors facing rear.
11. Make sure the tires are inflated to 36 PSI.
During assembly, refer to FIGURES 1 through 4 on page 4, and the Assembly Drawing on
page7.
Operation
Go Cart Specific Warnings!
1. This Go Cart is not to be driven on public streets.
2. Do not ride with more than oneperson onthe Go Cart at a time. Do not exceed the 176
Lbs. weight limit. Do not ride onthe Fenders (#14).
3. Do not ride on rough roads or roads with steep inclines.
4. Become accquainted with the entire Go Cart before riding it. (Especially, make sure you
know how to operate the Brake Lever(#5)before riding the Go Cart.)

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Operation
Note: Before ridingeach time, make sureall of the hardwareis securely fastened.
1. Properly position the seat so that your feet comfortably reach the pedals.
2. Keep your feet under the pedal straps on the pedals.
Gear Shifting
3. To moveforward, you must move the shift lever forward (See FIGURE 1). Beginpedaling.
4. To move backwards, you must move the shift lever all the way back. Begin pedaling
backwards.
5. To stay in Neutral, you must keepthe shift lever in the middle position.
Brake Operation
6. When you pull up both the BrakeLeverandthe Parking Swing (SeeFIGURE 3) the brake
will be locked on. Always leave the Go Cart in this position when parking to avoid sudden
rolling which cancause accidents and injury.
7. To release theparkingbreak, pulljust the Brake Leverupuntil it releasesthe parkingbrake
system.
8. When driving, just pull gently upward on the Brake Lever whenyou want to stop.
Maintenance
Note: Make sure the parking brakeis engagedduring allmaintenace operations.
1. Check the tire pressurebefore each ride.
2. Clean all dirt or debris off of the Drive Train (#8) after each ride.
3. Periodically lubricate the Chain with a high quality bicycle chain lubricant.
4. Check that all of the hardware is securely fastened.
5. Always store the Go Cart with the parkingbrake engaged.

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Part No. Description Part No. Description
1 Front Axle / Steering Bar 8 Drive Train
2 Steering Sleeve 9 Pedal(2)
3 Longitudinal Girder
4 Rear Axle 11 Wheel (4)
5 Brake Lever/Parking Swing 12 Saddle
6 Steering Column 13 Seat Rack
7 Steering Wheel 14 Fender (2)
NOTE: Some parts are listed and shown for illustration purposes only and are not available
individuallyas replacement parts.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURERAND/ORDISTRIBUTORHAS PROVIDEDTHEPARTSDIAGRAMINTHIS
MANUALAS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-
TORMAKESANYREPRESENTATIONORWARRANTYOF ANYKINDTO THE BUYERTHATHE
OR SHE IS QUALIFIEDTO MAKEANY REPAIRS TO THE PRODUCT ORTHAT HE OR SHE IS
QUALIFIED TO REPLACE ANYPARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/ORDISTRIBUTOREXPRESSLYSTATESTHATALLREPAIRSANDPARTS REPLACEMENTS
SHOULDBE UNDERTAKENBYCERTIFIEDANDLICENSEDTECHNICIANS ANDNOTBYTHE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENTPARTS THERETO, ORARISING
OUTOF HIS ORHER INSTALLATIONOFREPLACEMENTPARTS THERETO.
Assembly Drawing and Parts List
Note: Two assembly tools not shown.