Harbor Freight Tools Jack and Jill Bench 91489 User manual

Jack and Jill BenchJack and Jill Bench
Jack and Jill BenchJack and Jill Bench
Jack and Jill Bench
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at http://www.harborfreight.com
Copyright © 2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor FreightTools.
For technical questions and replacement parts, please call 1-800-444-3353
91489

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Specifications
The total weight capacity of this bench is 500 lbs.
SaveThis Manual
You will need the manual for the safety warnings and precautions, assembly
instructions,operatingandmaintenanceprocedures,partslist and diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep the manual and invoice in a safe and dry place for future reference.
SafetyWarnings and Precautions
WARNING:When assembling this product,basic safety precautions should al-
ways be followed to reduce the risk of personal injury and damage to equip-
ment. Read all instructions before assembling this bench!
1. Keep work area clean when assembling. Clutteredareasinviteinjuries.
2. Observe work area conditions. Do not use machines or power tools in
damp or wet locations. Don’t expose to rain. Keep work area well lit.
3. Supervise children. Children must never be allowed to play or climb on this
bench. Supervise children when they are sitting on this bench.
4. Use the right product for the job.The weight capacity of this bench is 500
lbs. (evenly distributed in the two seats). Do not attempt to overload this
bench. Never stand on the bench. Note: If weight is not evenly distributed the
bench may become unstable and tip over, resulting in possible personal injury.
Do not modify this bench and do not use this bench for a purpose for which it
wasnotintended.
5. Dress properly. Do not wear loose clothing or jewelry when assembling this
bench, as they can be caught in moving parts. Protective, electrically non-
conductiveclothes and non-skid footweararerecommendedwhen working.
Wear restrictive hair covering to contain long hair.
6. Do not overreach. Keep proper footing and balance at all times when
assembling this bench. Do not reach over or across running machines.
7. Stay alert. Watch what you are doing, use common sense when assembling
or using this product. Do not operate any tool when you are tired.
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8. Take caution as some woods contain preservatives such as copper
chromium arsenate (CCA) which can be toxic.Whentouchingthese
materials extra care should be taken to avoid inhalation and minimize skin
contact.
9. Check for damaged parts. Before assembling this product, any part that
appearsdamaged should be carefully checked to determine that it willoperate
properly and perform its intended function.Any part that is damaged should
beproperly repaired or replaced.If parts are damaged or missing, contact
Harbor FreightTools at the number listed on the front of this manual.
10. Do not attempt to assemble this product if under the influence of alcohol
or drugs. Readwarninglabelsonprescriptionstodetermineifyourjudgment
or reflexes are impaired while taking drugs. If there is any doubt, do not
attempt to assemble this product.
11. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician to maintain this bench in a safe condition.
12. Caution: Be aware of dynamic loading! A sudden drop onto the Bench may
create for a brief instant, an excess load, which may result in damage to the
productand/or personal injury.
Warning:Thewarnings,cautions,and instructionsdiscussed in thisinstruction
manual cannot cover all possible conditions and situations that may occur. It
mustbe understoodby theoperator thatcommon senseand cautionare factors
which cannot be built into this product, but must be supplied by the operator.
Assembly and Operation
Find a level, dry area to assemble this item, where you will not be interrupted.
Recommendan outdoor lawnsurfaceforassembly. Youwillneeda small adjustable
wrenchto complete assembly (not included).
NOTE:When usingboltstoassemblethis product, place a FlatWasher(6) under the
bolthead,pass the bolt throughthewoodenparts,thenplaceanotherFlatWasher (6)
on the bolt, then a SpringWasher (7), then a Nut (5).Tighten firmly, but do not crush
the wood. Assembly directions will mention only the bolt to be used, but in all cases,
use theWashers and Nuts as described above.
NOTE: In 6 cases, the mounting hardware for Bolt (2) comes already in place inside
the wood. In these cases only a Washer (6) should be added to the bolt. See the
Assembly Diagram on page 6 for details.
Unpacking
Whenunpacking,checkto makesure all partsareincluded.See parts list onpage5.
Ifanypartsare missing or broken,please call Harbor FreightToolsat the number on
the cover of this manual.

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1. Attach each Seat (10) and (11) to its Seat Back (12) using m8 x 30 Bolts (1) as
discussedonthe previous page. Do notcompletelytightenbolts until assembly
of the entire unit is finished.
2. Attachthe Arm Rests (14) and (15) to the seat assemblies you have completed
in step 1, using four m8 x 60 Bolts (3) through the Arm Rest legs and Seat, and
twom8x60Bolts (3) through the arms and SeatBack(12).Noticethat the seats
have holes drilled only on one side to attach the Arm Rests.
3. Attach the Seat Beam (8) to the front legs of the Arm Rests (14) and (15) as
shown in the photo using two m8 x 110 Bolts (4). Note that the Seat Beam (8)
hastwoholesdrilledthroughit.
4. Attach theTable (13) to the Seats (10) and (11) and Backs (12) using m8 x 45
Bolts (2) as shown in the diagram.
5. Checktheassemblytobe sure that it is properly assembled, and sits level on a
levelsurface.Using a smallwrench(not included), tighten allfastenerssecurely,
beingcarefulnottodamagethewood.
Assembly and Operation (cont’d)
12
9
13
11
8
14

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NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
WARNING: Only use this bench on a flat, level and solid surface.
Maintenance
1. Do not expose this bench to prolonged sunlight or rain. Protect from exposure
to freezing rain or snow.When not in use, store in a shed or other location to
protectitfromtheweather.
2. You may want to renew the finish from time to time, using a good quality
outdoorpaint orvarnish.
3. Occasionally check the bolts and nuts to be sure they are securely fastened.
Parts List
PLEASE READTHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN
THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE
BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR
THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT,
THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED
TECHNICIANS AND NOT BY THE BUYER.THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT
PARTS THERETO.
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Assembly Drawing