Harbor Freight Tools 47664 Installation manual

HIGH VOLUME HAND ROTARY
PUMP
Model 47664
SET UP AND OPERATING INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2001 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Cover revised 07i
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SPECIFICATIONS
Volume 25 Gallons/Minute
Body Construction Cast Aluminum Handle & Bung
Steel Suction Pipe 38-5/8” L X 1-1/8” I.D. X 1-15/16” O.D.
Outlet/Spout ZE 1-1/8” I.D. X 1-1/4” O.D. X 15” L
Pickup Black PU Plastic Filter Housing with S.S. Filter Mesh, 2” Dia X 4” L
SAVE THIS MANUAL
You will need the manual for the safety warnings and precautions, assembly
instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice
with this manual. Write the invoice number on the inside of the front cover. Keep the manual
and invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using tool, basic safety precautions should always be followed to reduce the
risk of personal injury and damage to equipment.
Read all instructions before using this product!
AVOID WORKING ALONE. If an accident happens, an assistant can bring help.
KEEP PRODUCT USAGE AREA CLEAN. Cluttered areas invite injuries.
OBSERVE WORK AREA CONDITIONS. Don’t expose to rain. Keep work area well
lighted.
KEEP CHILDREN AWAY FROM PRODUCT USAGE AREA. Do not allow children to
handle this product.
STORE IDLE EQUIPMENT. When not in use, Pump must be stored in a dry location to
inhibit rust. Always lock up tools and Keep out of each of children.
DO NOT OPERATE THIS PUMP IF UNDER THE INFLUENCE OF ALCOHOL OR
DRUGS.Read warning labels on prescriptions to determine if your judgement or re-
exes are impaired while taking drugs. If there is any doubt, do not use this product.
USE EYE PROTECTION. Wear ANSI-approved safety impact goggles and face shield.
Wear a NIOSH-approved respirator when working with fumes.
DRESS SAFELY. Do not wear loose clothing or jewelry as they can become caught
in moving parts. Wear a protective hair covering to prevent long hair from becoming
caught in the moving parts.
MAINTAIN TOOLS WITH CARE. Inspect Pump periodically. If damaged, have it re-
paired by a qualied technician.
USE THE RIGHT PUMP FOR THE JOB. Do not attempt to force a small Pump to do the
work of a larger industrial Pump. There are certain applications for which this Pump was
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designed. Do not modify this Pump and do not use this tool for a purpose for which it
was not intended.
STAY ALERT. Watch what you are doing, Use common sense. Do not operate Pump
when you are tired.
DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach
over Pump.
CHECK FOR DAMAGED PARTS. Before using this Pump, any part that appears dam-
aged should be carefully checked to determine that it will operate properly and perform
its intended function. Check for alignment and binding of moving parts; any broken parts
or mounting xtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by a qualied technician.
REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.
MAINTAIN PRODUCT WITH CARE. Keep this product clean and dry, and moving
parts lightly lubricated for better performance. Keep Handle dry, clean and free from oil,
grease, and solvents.
MAINTENANCE. Service and maintenance should be performed regularly by a qualied
technician.
The warnings, cautions, and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood the
operator that common sense and caution are factors which cannot be built into this prod-
uct, but must be supplied by the operator.
Note: This pump is suitable for transferring noncorrosive petroleum based uids, gasoline,
kerosene, and light oils. Do not use with acids, alkaline solutions, trichlene, perchlene,
thinner, etc. Never pump used, dirty oil or uid in this pump. Do not attempt to pump
alcohol-based liquids.
UNPACKING
When unpacking, check to make sure all parts shown on the Assembly List (page #5)
are included. If any parts are missing or broken, (page #6) please call Harbor Freight Tools at
the number shown on the cover of this manual as soon as possible.
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REV 06b
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REV 03k
ASSEMBLY
Part descriptions below refer to the Main Features illustration on page 5.
Note: When threading Suction Pipe (D) and other threaded connections, use pipe thread seal
tape (not included) to prevent leakage and to assure a tight t.
Attach the Handle (C) to the Pump Body (B) using the included set-bolt.
Slip the Bung-Fitting (E) over the pick-up end of the Suction Pipe (D). Tighten with Wing
Nut (G).
Attach the Suction Pipe to the Inlet of the Pump-Body (B).
Attach the Pickup (F) to the end of the Suction Pipe (D).
Attach Oil Outlet Spout (A) to the Pump Body (B).
Remove the Oil Plug (26) from the pump Gear Box (31).
Fill the Gear Box with gear oil until the oil just starts to come out of the plug hole. Use a
multi-purpose gear lube (80W-90).
Replace Oil Plug (26) and check for leaks.
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OPERATION
WARNING! Fire hazard! Keep the Pump and uids away from all ignition sources and am-
mable materials.
G
E
Figure 1
F
To reach the bottom of a standard 55 gallon drum, slide the Bung Fitting (E) all the way
up to the top of the Suction Pipe (D) assembly. Slide the Suction Pipe (D) into the 55 gal-
lon drum through opening on the drum cover. Slide Bung Fitting (E) so it is resting on top
of the drum cover. Tighten Wing Nut (G, Figure 1).
Run the Oil Outlet Spout (A) hose into a container. If the hose isn’t long enough, attach a
longer hose (not included) with a hose clamp (not included).
Make sure the Pickup (F) is submerged in the fuel or oil you are planning to transfer.
Turn the Crank-Handle (C) steadily and the liquid will begin to transfer.
If pump does not pump uid when the handle is turned clockwise, reverse the installation
of the Outlet/Spout (3) and Suction Tube (33) on the Pump Body.
When nished transferring, pump unit until the Pump runs dry. Remove the Pump from
the container and wipe it dry.
Note: If the bottom of the 55 gallon drum has water or residue, you want to avoid running it
through the pump. Adjust the Wing Nut (G) on the Bung Fitting (E) so that the Pickup (F,
Figure 1) raises above the water or residue.
Note: This unit accommodates most 15, 30 and 55 gallon drums.
MAINTENANCE
Periodically, use a light oil lubricant on the Handle (C) assembly.
Keep Pickup (F) and Oil Outlet Spout (A) clean of dirt or debris.
Wipe down unit after each use and store in a dry place.
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REV 07i
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ASSEMBLY PARTS LIST
Assembly Description Q’ty
A Oil Outlet Spout 1
B Pump Body 1
C Crank-Handle 1
D Suction Pipe 1
E Bung Fitting 1
F Pickup 1
G Wing Nut 1
MAIN FEATURES
A
B
C
D
E
FF
E
D
B
AC
G
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PARTS DIAGRAM
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PARTS LIST
Part Description Q’ty
1 Plastic Hose 1
2 Hose Clamp 1
3 Outlet / Spout 1
4 Front Cover 1
5 Pump Case 1
6 Impeller 2
7 Set Screw M6x10 2
8 Round Head Bolt M5x12 1
9 Washer O5 1
10 Gear - 1 1
11 Gear-2 2
12 Sprint Pin O5x26 2
13 Gasket without Frame 4
14 Bearing - 1 4
15 Axle - 1 1
16 Axle - 2 1
17 Nylon Handle 1
18 Nut M10 1
19 Inner Hex. Bolt M10x80 1
20 Hex/ Bolt M8x20 1
21 Handle Arm 1
Part Description Q’ty
22 Gasket Cover - 1 1
23 Gasket with Frame 1
24 Bearing - 2 2
25 Sleeve 1
26 Oil Plug 1
27 Inner Hex. Bolt M6x30 4
28 Inner Hex. Bolt M6x30 16
29 Thick Washer 1
30 Gear - 3 1
31 Gear Box 1
32 Filter Housing 1
33 Suction Tube 2
34 Bung Adaptor 1
35 Tension Plate 1
36 Lock Knob 1
37 Rear Cover 1
38 Fix Pin 4
39 Gasket Cover - 2 1
40 Rubber Ring 1
41 Connection Sleeve 1
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURERAND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL
AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT
ALL REPAIRSAND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED
TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING
OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO,
OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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