Hardy Barth cPm1 User manual

Charging Station
cPµ1
Instruction Manual
Instruction Manual cPµ1 charging station
Version: 1.3.5 1
English

Contact Details
Manufacturer :eCHARGE Hardy Barth GmbH
Leinbergstraße 14
92262 Birgland-Schwend
Germany
Phone: [phone]
Fax: [phone]
Web: www.echarge.de
E-Mail: [e-mail]
Instruction Manual cPµ1 charging station
Version: 1.3.5 2

Contents
Contact Details............................................................................................................2
Important Informaon................................................................................................4
Safety noces in this manual...........................................................................................................4
Safety noces on this device............................................................................................................5
General safety noces.....................................................................................................................5
Operang instrucons/Maintenance..............................................................................................7
Dimensional drawings and measurements.................................................................9
Introducon..............................................................................................................10
Product descripon........................................................................................................................
Idenfying your product variant....................................................................................................
Scope of delivery............................................................................................................................ 2
Available accessories..................................................................................................................... 2
Preparing the installaon..........................................................................................13
Requirements for mounng site.................................................................................................... 3
Installaon and ta ing into operaon.......................................................................14
Mechanical installaon on wall..................................................................................................... 5
Electrical installaon of charging staon....................................................................................... 6
Ta ing into operaon and charging process..............................................................18
Safety noces for operaon........................................................................................................... 9
Charging process............................................................................................................................20
Troubleshoong........................................................................................................21
Portrayal of operang condions..................................................................................................2
Interrupons of operaon and soluons......................................................................................22
Appendix..................................................................................................................23
Technical specificaons..................................................................................................................23
Standards and guidelines...............................................................................................................24
Warranty / Guarantee....................................................................................................................26
Instruction Manual cPµ1
charging station
Version: 1.3.5 3

Important Information
Safety notices in this manual
This instruction manual contains important information for installation and putting into
operation of all charging stations of type cPµ1 . Please make sure to read and follow
the provided safety notices in any circumstances.
In particular, the warnings and safety measures clearly marked in this manual must
be followed. The associated symbols carry the following meanings:
Please note!
Sections marked with this symbol indicate further important information and
particularities that are necessary for a proper functioning device.
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Version: 1.3.5 4

Safety notices on this device
Further safety notices and operating instructions can be found on and also inside the
device. These symbols carry the following meanings:
General safety notices
Before you start operating your cPµ1 charging station, please ma e sure you have
carefully read the manual, heeded and followed all instructions and warnings.
The installation, repair and maintenance of the cPµ1 as well as ta ing into
operation must be carried out by qualified staff.
eCHAR GE Hardy B a r th GmbH does not assume liability for any damage
of property or physical injuries caused by non compliance of the assembly and
manual instructions, by usage of non-authorized replacement parts or accessories,
or by deploying non-qualified professional staff.
This device represents the current state of technology and fullfills all current
technical safety requirements, directives and norms. The provided safety
information serve to ensure a safe installation at the desired installation place as
well as the proper operation of the device. Disregard of or actions contrary to the
safety information and instructions contained in this manual, may lead to electric
shoc , fire and/or severe injuries.
Usage of the charging station is only allowed if the installation has been carried out
flawlessly and professional staff has ta en it into operation. Malfunctions which
threaten the safety of persons, connected users or the device itself must be
removed by qualified or authorized staff only.
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In case of a substandard installation or a malfunction caused by substandard
installation, please contact first the company that has carried out the installation. If
the errors still cannot be removed, please contact the technical support of
eC H ARGE Ha r dy B ar t h Gmb H .
Via email [e-mail]
Via telephone [phone]
Please make sure to store this manual in a safe and always accessible place.
A service case occurs, when...
• *the housing has been damaged mechanically,
• *the housing cover has been removed or cannot be closed or locked anymore
• *the necessary protection against water and/or foreign objects seems not to be
provided anymore
• *the charging sockets and/or the external charging cable are visibly damaged
or damaged in functional regards
• *the charging station does not work properly or is damaged otherwise
Please also note the following
• Do not install the charging station in close vicinity of running water or
jetting water: The cPµ1 is sufficiently protected against spray and splash
according to IP44.
• The cPµ1 must not be installed in an environment prone to or with
danger of explosion (EX area .
• Do not install the charging station in any environment prone to or with
danger of flooding.
• Please note that an additional fuse could be required due to a
connected vehicle and/or due to national regulations.
• Please note that in some countries (other than Germany and/or due to
various vehicle manufacturers, tripping characteristics of the fault-
current circuit breaker (type B can be required. Please contact your
distributor to learn about the requirements.
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Version: 1.3.5 6

Operating instructions/Maintenance
Please note the following instructions regarding usage and maintenance of your
device:
• This device MUST ALWAYS be connected to the protective conductor of the
power supply.
• Please ensure that the rated nominal voltage and rated nominal current of the
device correspond with the requirements of your local power supply system
and that the nominal capacity is not exceeded during charging.
• Always follow the local safety regulations of the country you are installing or
using the device .
• In order to fully disconnect the charging station from the power supply always
disconnect the lead through one or more automatic cut-outs.
• ever install or operate the charging station in constricted rooms. In particular
please ensure that vehicles can be parked within instructed distance to the
charging station. The charging cable must never be strained with tensile
strength when it is connected.
• Make sure that the front side of the housing cover is always closed to prevent
unauthorized opening.
• DO NOT modify the housing or the wiring inside the Wallbox in any case .
Violation contravenes the guarantee specifications and annul the warranty
immediately.
• There are no components inside the product that will need to be maintained by
the user.
• Only deploy qualified staff to install and/or repair your device.
ATTENTION!
The cPµ1 charging station is designed for installation and operation at
230 /400V 50 Hz. The lead has to be inserted through a suitable cable
channel or a tube on the bottom side of the housing.
• For cleaning use a dry or a slightly damp piece of fabric. DO OT use any
aggressive cleaners, wax or solvents (such as cleaning petrol or paint thinners
for example). These can tarnish the display or damage the varnish.
• The cpµ1 charging station MUST OT be cleaned with a pressure washer or
similar devices which apply high pressure on the housing when cleaning.
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• Regularly examine the charging cable and/or charging sockets of your Wallbox
as well as additional accessories to find possible damage spots and/or damages
in general. If damages are found on the additional charging cable, please replace
them immediately. No further charging is allowed in this case.
DANGER!
If you find damage on the housing, charging sockets or corresponding
charging cables after installation, take the Wallbox out of order
immediately and contact the service department of e HARGE!
• The local regulations of operating electrical devices apply at any time.
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Dimensional drawings and measurements
The cPµ1 charging station is delivered after being completely assembled and
tested. Below, all measurements and assembly points are detailed in the
dimensional drawings.
Charging station
Front view and side view of the cPµ1-series
all specifications are in mm)
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Introduction
Thank you for choosing the cPµ1 charging station by eCHARGE!
By choosing this product you are investing in an innovative and sustainable solution
for the public and industrial section.
The charging stations of the cPµ-series are delivered pre-configured and can be
installed at a prepared mounting site with minimal technical and minimal time effort.
Via the optional available eCB1 module the cPµ1 can be embedded into an already
existing
photovoltaic system. When operating in an integrated network the charging station
will allow nearly 100 % power usage consisting solely of solar electricity.
The charging stations of the cPµ-series are constantly developed further and at all
times comply with regulations and norms for charging of electric vehicles
applicable through-out Europe according to IEC 61851-1 Mode 3. Please read on
page 25 at paragraph “Standards and guidelines” for more details.
If you require more information to your charging station or want to inform yourself
about additional equipment or want to know about further delivery programs of
eCHARGE please visit our website: www.echarge.de
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Product description
Your cPµ1 charging station permits safe and comfortable charging of electric
vehicles according to Norm IEC 61851 1, Mode 3.
Depending on the respective variant your cPµ1 is laid out for charging as fast as
possible due to its circuit design and its diameter of cables and pins.
The cPµ1 also offers a fixed charging cable according to IEC 62196 2 of either
Type 1 or Type 2, depending on your variant.
We set maximum value on the user‘s safety on all of our products. Therefore, the
cPµ1 Wallboxes offer effective protection against short circuit, electric shock and
other threats because of its protection equipment.
Via two LED lights on the housing, the user is always informed about the current
state of the charging station.
I dentifying your product variant
The cPµ series consists of multiple variants which differ in charging cable and charging
capacity. Therefore they serve different implementation profiles. Inside the housing of
the Wallbox you will find an identification plate. Open the housing cover before
installation and operation in order to verify the type of variant with help of the
identification plate:
In particular the model description (cPµ1
XTYY) and data of the power supply
(voltage, power frequency, current) are
relevant for identification.
Detailed information to cPµ1 charging stations can be found in section ”Technical
specifications” on page 24.
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Scope of delivery
Your cPµ1 Wallbox is delivered with various components which are essential for the
installation and proper operation. Please check immediately whether your package
contains the following basic components:
Components Quantity Description
cP 1 charging station 1 Charging station consisting of plastic housing
with a lockable cover
Instruction for assembly
and operation
1 Contains instructions for mechanical and
electrical installation as well as taking into
operation (this document)
Available accessories
eCHARGE offers the following additional accessories for your cPµ1 charging station:
Illustration Description Item
number
eCB1-Module
external load management module for charging control
with solar energy
3-phase active power-energy meter up to 63 A with LAN-
interphase, RS- 85 Bus system
3M40403
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Preparing the installation
Several requirements regarding the mounting site and connection technology must be
met for the installation in order to guarantee a safe operation.
Requirements for mounting site
The cPµ1 charging station was developed for indoor as well as outdoor areas. As user,
please note the following requirements for the mounting site and installation to
ensure safe charging later on.
• ollow all local regulations concerning electrical installation, fire
prevention and accident prevention
• All regulations to installation a low voltage system according to IEC
60364-1- and IEC 60364-5-52 apply to any times.
• The mounting surface has to be steady and solid enough to withstand
mechanical pressure.
• The installation position has to provide a lead big enough for the power
supply
• Do not install the Wallbox at crowded areas or passage ways. Please
make sure to lay all charging cables in sight and pedestrians or routes
are NOT obstructed in any way.
• Even though basically the cPµ1 is constructed to operate in an
environment with high temperatures, it is highly recommended to install
the charging station at a place, where it is protected of direct sun
irradiation. This way, overheat of the housing can be prevented. You can
find more information to environmental conditions in section “Technical
specifications” on page 24.
• The socket and storage devices for the connector should be between 0. 4 m
and 1. 5 m above the ground.
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Installation and taking into operation
The installation has to be carried out principally by professional staff. Approval has
to be given by a qualified electric company before the charging station can be
taken into operation for the first time.
The cPµ1 charging station is an electrotechnical device and therefore has to follow
certain demands concerning the installation indoors and outdoors: Even though
the housing of the cPµ1 fullfills the standards given by IP44 please note
especially for outdoors various environmental conditions:
• To ensure safe operation comply with minimum distances to other technical
constructions. Further information can be obtained upon asking your
distributor or deployed qualified staff of the electrical installing company.
• The charging station has to be installed in places easily accessible to
persons authorized for usage.
• Choose the place of installation accordingly so the charging cable of the
cPµ1 can reach the charging socket of your Electric Vehicle without any
further problems. UNDER NO CIRCUMSTANCES should the cable be
strained with tensile strength while it is connected with your EV.
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Mechanical installation on wall
At least two persons are required to perform the following instructions. Additionally
these components will be required:
• An electric drilling machine or a cordless screwdriver (not included in
scope of delivery)
• A twist drill Ø 6 mm for the respective mounting surface (not included in
scope of delivery)
• A Tor -screwdriver or Torx-Bit TX20 (not included in scope of delivery)
• 4 fastening screws of size 4,0×45/40,5 with matching plastic screw
anchors of size 6×35 mm (included in scope of delivery)
• if necessary: a level (not included in scope of delivery)
Please proceed as follows:
1. Take off the front cover of the housing by unscrewing the 4 screws in the
corners. Then carefully unplug the LED Display.
2. Mark the four drill holes on the wall by using the charging station as
template.
3. Drill the previously marked spots (Ø 6 mm).
4. Insert the included screw anchors for the fastening screws.
5. Position the charging station so the drilled holes of the wall tally with
the ones of the cPµ1.
6. Now insert the fastening screws and tighten them.
7. Skip to step 3 of the electrical installation or follow step 8 to complete
the mechanical installation by closing the housing.
8. Before putting the cover back on, plug the LED-Display back in and then
close the lid over the housing. Use the screws to fasten it back to its
place.
The mechanical installation is now complete.
PLEASE NOTE!
ATTENTION! Please check the measurements on the drilling template
over with a calibrated metering rule BEFO E drilling and marking the
spots for the drilling holes with help of the template.
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Electrical installation of charging station
DANGER!
Danger to life due to electric shock!
Before working with the cPµ1 charging station:
Disconnect the electrical power supply and make sure that it stays
disconnected non-stop through the whole installing process.
After completion of the mechanical installation the charging station will be connected
to the power line. n the following, instructions on how to connect additional
accessories are now shown in this manual as it focuses on the basic installation
process. You can find instructions for the accessories in separate manuals of the
respective component.
For the electrical installation, the following tools will be needed:
• A slotted screwdriver with maximum width of 4 mm (not included in scope of
delivery)
• A Torx screwdriver or Torx-Bit TX20 (not included in scope of delivery)
• Stripping tongs
n order to connect your charging station to the power line, please proceed as
follows:
1. Once again make sure that all circuit breakers and all fault-current-circuit
breakers in the lead are deactivated .
2. Take off the cover of the housing by unscrewing the four screws in the
corners. Then unplug of the LED-Display.
3. Insert the lead from above into the respective cable gland s. Clamp the stripped
cores of the lead into the lead terminal blocks according to the labels (see
photo on page 18).
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Description Colour of core Label
Live conductor Phase 1 BROWN L1 (brown leakage)
Live conductor Phase 2 BLA K L2 (black leakage)
Live conductor Phase 3 GREY L3 (grey leakage)
Neutral BLUE N (blue leakage)
Protective conductor GREEN-YELLOW GREEN-YELLOW LEAKAGE
DANGER!
The previously named colour codes are NOT obligatory on an
international level: If the cores are colour-coded differently please
contact a qualified electrical company and have them examine the lead
and if required, replace it.
1. lug the LED-Display back in and re-attach the cover of the charging station
before securing it with its screws.
2. Reactivate the circuit breakers and all fault-current-circuit-breakers.
The electrical installation is now complete.
PLEASE NOTE!
The first time operating the charging station should be executed by a
qualified electrician in any case. They can determine correct operation
as well as repair malfunctions or mistakes that had been made during
the installation.
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Taking into operation and charging
process
After the mechanical and the electrical installation, your charging station is
immediately ready. The cPµ1 possesses a Type 1 or Type 2 charging cable
complying with IE 62196-2 for charging (depends on variant).
Th e Type-2 charging cable of the cPµ1
has three live conducting pins, a neutral
conductor, a PE conductor and two
signalling contacts ( C ontrol P ilot and
P roximity P ilot), which provide a safe
connection without danger.
Only when the plug of the charging cable
is interlocked with the charging socket,
voltage will be output through the
conducting pins and the charging
process will start.
The cPµ1 is equipped with a D fault-
current-circuit breaker which
automatically interrupts in case of
leakage current. Thereby it is not
necessary to install a Type B fault-
current-circuit-breaker in the pre-
distributor. A Type A fault current circuit
breaker suffices.
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Safety notices for operation
Please note the following safety notices before you charge with your cPµ1:
• Make sure that the cPµ1 has been installed according to the requirements
of this document. Mind especially that the charging device is freely
accessible and is not exposed to rain or direct solar radiation. ou should
also be able to connect the external charging cable to your electric
vehicle without putting it under tension or straining it otherwise.
• Make sure that your cPµ1 is properly connected to the lead.
• Make sure that the lead is protected by appropriate automatic cut outs.
• Make sure the cover of the cPµ1 is always securely closed during normal
operation
• Make sure that the external charging cable is not twisted and assure
yourself that the cable and cover do not have any visible damages.
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Charging process
The cPµ1 is designed to charge your vehicles as fast as possible according to IEC
61851-1 ode 3. The effective charging time depends on the battery of your
vehicle as well as on the current residual energy. Therefore, it is not possible to
give a binding statement regarding the charging time.
In fact, you will determine the data upon practice and thus, develop your own
personal schedule for charging.
In order to charge your vehicle, please proceed as follows:
1. Check the LED-display on the front side of your cPµ1. If the charging station is
ready, the LEDs are glowing in green.
2. Plug the charging cable of the cPµ1 into the socket of your vehicle. The vehicle
must be parked accordingly so you can reach it comfortably. The cable must
not be strained during the charging process.
3. Charging will start as soon as the cable connects with the socket of your vehicle.
Upon starting the LEDs colour will change to blue.
Completion of charging process
4. The charging process will not be terminated by the charging station but only by
the vehicle itself. Based on communication between the cPµ1 and your vehicle,
the charging station will give notification by switching the LED colour from blue
back to green. This is to signify that you can remove the charging cable.
5. Upon ending the charging process pull the cable out of the charging socket.
PLEASE NOTE!
Should any errors or malfunction occur during or after the charging
process, it will be indicated on the LED-Display of the charging station.
The following chapter describes how to recognize the operation status
and/or error status and which actions are necessary to be taken.
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