HART VVP10-H Quick guide

INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL
June/2022
VVP10-H
HART® VALVE POSITIONER

VVP10 HART HART
®
VALVE POSITIONER INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL
______________________________________________________________________________________________________________________________
2
COPYRIGHT
All rights reserved, including translations, reprints, complete or partial reproduction of this manual, patent
concession or model register of use/project.
No part of this publication may be reproduced, copied, processed or transmitted on any manner or any medium
(photocopy, scanning, etc.) without the express permission of Vivace Process Instruments Inc., not even for
training or electronic systems.
HART
®
is a registered mark of HART Communication Foundation.
NOTE
We have reviewed this manual with great care to maintain compliance with the hardware and software versions
described herein. However, due to the dynamic development and version upgrades, the possibility of technical
deviations cannot be ruled out. We cannot accept any responsibility for the full compliance of this material.
Vivace reserves the right to, without notice, make modifications and improvements of any kind in its products
without incurring in any circumstances, the obligation to make those same modifications to products sold
previously.
The information in this manual is frequently updated. Therefore, when using a new product, please check the
latest version of the manual on the Internet through our website www.vivaceinstruments.com, where it can be
downloaded.
You are very important for us. We will always be grateful for any suggestions for improvements as well as new
ideas, which can be sent to the e-mail: [e-mail] preferably with the title "Suggestions".

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SUMMARY
1EQUIPMENT DESCRIPTION..................................................................................................................................5
1.1. BLOCK DIAGRAM.........................................................................................................................................5
2INSTALLATION ......................................................................................................................................................7
2.1. INSTALLATION CONDITIONS......................................................................................................................8
2.2. MECHANICAL ASSEMBLY...........................................................................................................................8
2.3. ELECTRICAL CONNECTION .....................................................................................................................12
2.4. MAGNET SPECIFICATION.........................................................................................................................14
2.5. REMOTE SENSOR .....................................................................................................................................16
2.6. BRACKETS..................................................................................................................................................17
3CONFIGURATION ................................................................................................................................................19
3.1. LOCAL CONFIGURATION..........................................................................................................................19
3.2. JUMPER CONFIGURATION FOR LOCAL ADJUST AND WRITE PROTECTION ....................................20
3.3. LIQUID CRYSTAL DISPLAY (LCD) ............................................................................................................21
3.4. HART
®
PROGRAMMER ..............................................................................................................................21
3.5. LOCAL ADJUST CONFIGURATION TREE ...............................................................................................22
3.6. HART CONFIGURATOR PROGRAMMING TREE ....................................................................................23
3.7. CONTROL CONFIGURATION ....................................................................................................................26
3.8. CALIBRATION .............................................................................................................................................32
3.9. DIAGNOSIS .................................................................................................................................................34
3.10. FDT/DTM CONFIGURATION......................................................................................................................47
4MAINTENANCE ....................................................................................................................................................48
4.1. ASSEMBLY AND DISASSEMBLY PROCEDURES....................................................................................48
4.2. SPARE PARTS............................................................................................................................................50
5CERTIFICATION...................................................................................................................................................51
6TECHNICAL CHARACTERISTICS ......................................................................................................................52
6.1. IDENTIFICATION ........................................................................................................................................52
6.2. ORDERING CODE ......................................................................................................................................52
6.3. TECHNICAL SPECIFICATION....................................................................................................................53
7WARRANTY..........................................................................................................................................................54
7.1. GENERAL CONDITIONS ............................................................................................................................54
7.2. WARRANTY PERIOD .................................................................................................................................54
APPENDIX I – INFORMATION FOR CLASSIFIED AREAS........................................................................................55
APPENDIX II – TECHNICAL ANALYSIS REQUEST ..................................................................................................25

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It is extremely important that all the safety instructions, installation and operation in this manual are followed
faithfully. The manufacturer is not liable for damage or malfunction caused by improper use of this equipment.
It is recommended to strictly following the rules and good practice relating to installation, ensuring correct
grounding, noise insulation and good quality cables and connections in order to provide the best performance
and durability to the equipment.
Special attention must be considered in relation to installations in hazardous areas, where applicable.
•Appoint only skilled people, trained with process and equipment;
•Install equipment only in operation compatible areas, with the proper connections and protections;
•Use proper safety equipment for any handling device in field;
•Turn area power off before equipment installation.
SAFETY PROCEDURES
SYMBOLOGY
GENERAL INFORMATION
Caution - indicates risk or error source
Important Information
General or Specific Risk
Electric Shock Danger
Vivace Process Instruments ensures the operation of this equipment, according to the descriptions
contained in its manual, as well as technical characteristics, not guaranteeing its full performance in
particular applications.
The operator of this equipment is responsible for observing all aspects of safety and prevention of
accidents applicable during the execution of the tasks in this manual.
Failures that might occur in the system, causing damage to property or injury to persons, shall
additionally be prevented by external means to a safe outlet for the system.
This equipment must be used only for the purposes and methods proposed in this manual.
WARNING

VVP10 HART HART
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VALVE POSITIONER INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL
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1 EQUIPMENT DESCRIPTION
VVP10 HART positioner is part of Vivace Process Instruments HART
®
family of equipment, designed to work with
linear or rotary valve actuators, providing precision and control with high availability and reliability. It allows easy
installation and commissioning and is suitable for various types of valves, regardless of the action (single or double)
and size.
VVP10 HART features pressure sensor models and end-of-stroke switches (digital input and output) for advanced
diagnostics that help to efficiently predict the need for maintenance. The positioner is powered by a 4-20 mA current
without polarity, and also has a 4-20 mA output proportional to the measured position.
The configuration uses the HART
®
7 communication protocol, already recognized as the most used in the industrial
automation world for configuration, calibration, monitoring and diagnostics, and can be performed by any HART
®
configurator or tool based in EDDL
®
or FDT/DTM
®
. The user can configure positioner parameters, as well as perform
Auto Travel Calibration, PID Auto Tune, check calibrations, diagnostics and monitoring. It is also possible to configure
VVP10 HART via local adjustment using a magnetic tool.
Prioritizing its high performance and robustness, VVP10 HART is designed with the latest electronics and materials
technologies, ensuring long-term reliability for systems of any scale.
1.1. BLOCK DIAGRAM
The modularization of VVP10 HART components is described in the block diagram of Figure 1.1.
Figure 1.1 – Block diagram for VVP10 HART.

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ELECTRONIC BLOCK
The positioner receives a Setpoint signal (SP) via 4-20 mA input loop (or user value, when in disabled mode) and
executes a PID control algorithm using Hall sensor's position reading as input.
Hall magnetic sensor signal follows to ADC converter located on the analog electronics board, where it is converted to
a digital value and subsequently in position, according to the selected calibration range and unit. Position value (PV)
is converted into a 4-20 mA current, proportional to the calibrated range, in the CPU located on the main electronic
board.
The PID control generates an output for the analog board that will provide an electric current for the electromagnetic
coil to actuate on an I/P module (current/pressure) that will position valve/actuator.
The main board also has a HART
®
modem that interfaces the microcontroller signals with the HART
®
line to which the
positioner connects.
The display board has the controller block that interfaces LCD with CPU, adapting the messages to be displayed.
The main board CPU can be related to the positioner's brain, executing all time controls, HART
®
state machine, PID
control, diagnostics and transmitters common routines such as configuration, calibration and generation of the digital
output value for the current, proportional to the variable PV.
MECHANICAL BLOCK
The positioner is fed through the pneumatic inlet connection by a pressure already directed to the spool valve. The
spool valve is nothing more than a 5-way directional valve (input, two outputs and two outlets for these outputs). When
used as a single action, we simply close output 2, turning the valve into a 3-way system. See section 2.2 on assembly
for single or double actions).
A portion of this input pressure is diverted to an internal regulator, which has the purpose of maintaining a fixed
pressure in the I/P module (current/pressure), regardless of the supply pressure applied.
The regulated pressure passes through a restriction orifice, in order to decrease the flow that will reach the nozzle
system (I/P module). The nozzle system consists of an electromagnetic coil that receives electric current and generates
a magnetic field that attracts a blade. This blade approaches the nozzle when the electric current circulating in the coil
has its value increased and moves away when the current value is decreased. This movement allows the pressure
present at this point to be varied, since the blade away from the nozzle causes loss of pressure to the atmosphere,
reducing the so-called pilot pressure.
The pilot pressure is directed to a diaphragm that acts directly on the spool valve, as opposed to the force of a spring.
There is a balance of forces between the pilot pressure in the diaphragm area versus the spring force that positions
the spool in different positions, directing the supply pressure to output 1, output 2 or to equilibrium condition (when
control is achieved, that is, when it physically reaches the desired position).
There are also two external pressure switches for calibration of the internal regulator and the I/P module, which must
remain closed during normal operation of the equipment. See section 2.2 for the item on this calibration.

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2 INSTALLATION
RECOMMENDATION
When taking the equipment to the installation location, transfer it in the original packaging. Unpack the
equipment at the installation location to avoid damage during transportation.
In the case of a valve/actuator mounted positioner, avoid transporting the assembly by holding the
positioner.
RECOMMENDATION
Model and specification of equipment are indicated on identification plate, located at the side part of the
housing. Check if supplied specification and model correspond to application requirements.
STORAGE
The following precautions should be observed when storing the equipment, especially for a long period:
(1) Select a storage area that meets the following conditions:
a) No direct exposition to rain, water, snow or sunlight.
b) No exposition to vibration and shocks.
c) Normal temperature and humidity (around 20°C / 70°F, 65% RH).
However, it can also be stored under the following temperature and humidity intervals:
●Ambient Temperature: -40°C to 85°C (without LCD)* or -30°C to 80°C (with LCD)
●Relative Humidity: 5% to 98% RH (@ 40°C)
(2) For equipment storage, use original factory package (or similar).
(3) If storing an already used Vivace equipment, dry every moist part and clean all connections that
was in contact with the process. Keep covers and connections closed and properly protected for its
specific application and requirements.
* Only for general use. For explosion proof version, follow product certification requirements.
INSTALLATION
Close the equipment caps correctly and ensure the correct assembly of the cable press, avoiding
clearances between the cable and the cable press that may favor moisture entry.
Close the connections unused, preventing moisture input that can generate low insulation and damage
to electronic circuits.
In moisture situations, damage caused to the equipment will NOT be covered by the warranty.

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2.1. INSTALLATION CONDITIONS
Ambient conditions must be taken into account when installing the positioner, as performance may be affected by poor
temperature, vibration or humidity conditions. The temperature directly affects the behavior of some electronic
components, so due care must be taken to locate the equipment in order to avoid overexposure to excessive heat.
As the operating principle of the position sensor of the VVP10 HART is magnetic with no mechanical contact, light
vibrations should not influence the correct operation of the positioner. However, it is important that there is no large
variation of the magnetic field on the position sensor, which can happen if large vibrations in the positioner body are
applied. For cases with considerable mechanical vibration, Vivace offers a remote sensor (see section 2.5), which
separates positioner body from magnetic sensor, preventing vibrations from interfering with the measurement.
2.2. MECHANICAL ASSEMBLY
VVP10 HART housing has an IP66 protection degree, being
immune to water entering its electronic circuit and terminal block, as
long as the cable gland (or conduit of the electrical connection) is
correctly assembled and sealed with non-hardenable sealant.
The covers should also be tightly closed to prevent moisture from
entering, as the threads of the housing are not protected by paint.
The electronic circuit is coated with a moisture-proof lacquer, but
constant exposures to moisture or corrosive media can compromise
its protection and damage the electronic components.
In order to avoid risk of VVP10 HART covers being released
unintentionally due to vibration, for example, they can be locked by
means of a screw, as shown in figure 2.1.
Figure 2.2 shows the dimensional design of VVP10 HART.
The dimensional drawings related to the magnets can be found in
section 2.4. Figure 2.1 – Cover locks.
WARNING
All installation procedures must be performed by qualified personnel, following the procedures required
by safety regulations. It is recommended that the mechanical installation of the positioner is initially
performed on the system to be measured, with the correct positioning of the magnet and support
appropriate to the assembly. Then the electrical installation must be carried out, with the power
connections and communication with the valve positioner.

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Figure 2.2 – Dimensional drawing for VVP10 HART.

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Figure 2.3 identifies the input and output connections for the supply air that will move the positioner. When the
positioner is used in a single action set, simply close output 2 using the supplied plug (item 13 in figure 4.1), turning
the valve into a 3-way system (figure 2.4).
Figure 2.3 – Pneumatic connections for VVP10. Figure 2.4 – Plug for single action.
In addition, the positioner has two pressure plugs on one side (see figure 2.5) to adjust the pilot pressure. Vivace
provides the manometer and device specific for this calibration as optional items. For more information about this
procedure, refer to the specific positioner maintenance manual available on the Vivace website.
Figure 2.5 – Pneumatic calibration device for VVP10.
VVP10 is a field device that can be installed by means of its
own bracket in the actuator of the set to be used (linear or
rotary). For details on available brackets, see section 2.6.
VVP10 LCD liquid crystal display can be rotated 4 x 90° so
that the display is as accurate as possible for easy viewing.
Figure 2.6 illustrates the possible rotation of the LCD of the
VVP10.
Figure 2.6 –Display LCD 4 x 90° rotation.

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The installation of VVP10 positioner reference magnet in the desired system should be done first by positioning the
magnet in the system so as to allow the sensor to traverse all the useful extension to be measured and aligning the
magnet arrow with the positioner arrow on central position (50% of the range) where the sensor will be located (arrow
on the bottom of the positioner housing).
After magnet positioning, it must be bolted to the assembly to prevent it from moving out of its original position, causing
measurement failure. Figure 2.7 exemplifies the installation of VVP10 on a linear motion system magnet, while Figure
2.8 depicts the installation in a rotating motion assembly. Note that there is a necessary spacing to guarantee the
performance of the sensor between the lower face of the positioner and the upper face of the magnet (between 2 mm
and 4 mm).
Figure 2.7 – VVP10 with linear magnet. Figure 2.8 – VVP10 with rotative magnet.
Figure 2.9 shows the positioner mounted on linear and rotative valve actuators, detailing the positioning of the magnets
on the actuators. For details on the types of magnets and brackets, refer to sections 2.4 and 2.6, respectively.
Figure 2.9 – VVP10 on valve actuators with linear and rotative magnets.
WARNING
See section 2.4 for the correct sizing of the magnet. The total extension of the valve stroke must be
contained within the magnet course markings for the correct functioning of the positioner.

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2.3. ELECTRICAL CONNECTION
To access the terminal block, remove the blind cover (without display). To
do so, loosen the cover locking screw (see figure 2.10) by turning it
clockwise.
Figure 2.11 shows power terminals, ground terminals (one internal and one
external), plus communication terminals, 4-20 mA current return and tests
for standard VVP10 HART. Figure 2.12 shows terminals for digital I/O model
(complete).
To power the equipment, it is recommended to use twisted-pair 22 AWG
cables. Tables 2.1 and 2.2 describe the functions of the terminals for
standard and complete VVP10 HART models, respectively.
Figure 2.10 – Terminal block cover lock.
Figure 2.11 – Terminal identification for standard VVP10 HART. Table 2.1 – Terminal description for standard model.
Figure 2.12 – Terminal identification for complete VVP10 HART.
Table 2.2 – Terminal description for complete model.
Terminal
Descri
ption
–
Standard Model
Power Supply Terminals
4-20 mA INPUT (no polarity)
Position Return Current Terminals
4-20 mA OUTPUT
Grounding Terminals
1 internal and 1 external
Test Terminals - TEST
Loop 4-20 mA without circuit opening
Communication Terminals – COMM
HART
®
Configuration
Terminal Description
–
Complete Model
Power Supply Terminals
4-20 mA INPUT (no polarity)
Position Return Current Terminals
4-20 mA OUTPUT
Digital Input Terminals
DI (1 - 2) and Ground (GND)
Digital Output Terminals
DO (1 - 2) and Ground (GND)
Test Terminals - TEST
Loop 4-20 mA without circuit opening
Communication Terminals – COMM
HART
®
Configuration

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Figures 2.13 and 2.14 ilustrate the electrical connections of power supplies and HART communication for the positioner
on standard and complete versions, respectively.
Figure 2.13 – Electrical connections for VVP10 HART - standard.
Figure 2.14 – Electrical connections for VVP10 HART - complete.
The conduits through which the power cables of the equipment pass must be mounted in such a way as to prevent
water from entering the equipment terminal block. The threads of the conduits must be sealed according to the
standards required by the area. The unused electrical connection must be sealed with a suitable plug and seal.
Figure 2.15 shows the correct way to install the conduit to prevent water or other product from entering that could
cause damage to the equipment.
Figure 2.15 – Schematic of conduit installation.
NOTE
All the cables used for connection between VVP10
HART and HART
®
network must be shielded to
avoid interference and noise.
NOTE
It is extremely important to ground the equipment
for complete eletromagnetic protection and also
to ensure the correct performance on HART
network.

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2. . MAGNET SPECIFICATION
Vivace offers the following magnet options for the valve positioner:
ROTATIVE
Option 0on Ordering Code
Used on rotative systems, it has a standard diameter with measurement from 0º to 120º (minimum span of 5º between
inferior and superior points).
Figure 2.16 – Dimension and assembly of rotative magnet.
LINEAR
Linear 30
Option 1on Ordering Code
Used on linear systems up to 30 mm, with measurement from 0 to 30 mm (minimum span of 10 mm between inferior
and superior points).
Linear 70
Option 2on Ordering Code
Used on linear systems of 30 mm to 70 mm, with measurement from 0 to 70 mm (minimum span of 30 mm between
inferior and superior points).
WARNING
Correct magnet dimensioning is a primordial for perfect performance of position measurement, allowing
sensor to achieve all system length with the highest magnetic field variation possible.
User must consider installation environment, type of movement (rotative or linear) and amplitude (length),
in addition to mounting bracket to be used, among other parameters.
ATENÇÃO
A extensão total do curso da válvula deve estar contida dentro das marcações de curso do ímã para o
correto funcionamento do posicionador.

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Linear 100
Option 3on Ordering Code
Used on linear systems of 70 mm to 100 mm, with measurement from 0 to 100 mm (minimum span of 70 mm between
inferior and superior points).
Linear 150
Option 4on Ordering Code
Used on linear systems of 100 mm to 150 mm, with measurement from 0 to 150 mm (minimum span of 100 mm
between inferior and superior points).
Figure 2.17 – Dimension and assembly of the three linear magnet models.

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2.5. REMOTE SENSOR
For applications where excessive vibration or high temperatures (up to 100 ºC) exists on the measuring system or
when the positioner can not be installed due to its size, Vivace offers a remote sensor (optional) that works as an
extension of the positioner sensor, connected by a cable which has three length options to best adjust device mounting
to user process.
Figure 2.18 shows the dimensional drawing of VVP10 HART remote sensor components. At the left we can see the
positioner side that receives remote sensor signal, while on the right side we can find the opposite cable side,
containing the magnetic sensor already adapted to a fixation support.
Figure 2.18 – Remote sensor dimensions.
The remote sensor set is composed by three parts:
Sensor
Sensor itself, responsible for receiving the magnetic signal and sending it to
positioner as a milivoltage via sensor cable;
Transmission Cable
Signal transmission cable from sensor to positioner input board;
Positioner’s Inferior Base
Positioner inferior base prepared for transmission cable connection.
An example of positioner mounting using the remote sensor for a rotative
system measuring is shown on figure 2.19.
Figure 2.19 – Remote sensor mounting on VVP10.

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2.6. BRACKETS
For applications with linear and rotative magnets in various actuators, Vivace provides compatible brackets, adjusting
the positioner to the most diverse combinations.
The following figures detail the available brackets and the positioner installation using them.
LINEAR BRACKET
Figure 2.20 – Bracket mounting for linear actuators on VVP10.

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ROTATIVE BRACKET
Figure 2.21 – Bracket mounting for rotative actuators on VVP10.

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3 CONFIGURATION
Configuration of VVP10 HART valve positioner can be done with a HART
®
programmer or with EDDL and FDT/DTM-
based tools. User can use a tablet, Android smartphone, HART
®
375, 475, PC programmer via FDT/DTM tools or a
PALM. Another way to configure the VVP10 HART is through local adjustment using a Vivace magnetic key.
3.1. LOCAL CONFIGURATION
The equipment local configuration is executed by
using Vivace’s magnetic screwdriver on Z and S
orifices, located at housing superior side, under
identification plate. Orifice Z starts local configuration
and changes the field to be configured. Orifice S is
responsible for changing and saving the new value
on the selected field. Saving after LCD value
changing is automatic.
Figure 3.1 shows orifices Z and S for local
configuration, stamped on device housing, and their
functions on magnetic screwdriver actuation.
Figure 3.1 – Z and S orifices and magnetic screwdriver.
Insert the magnetic screwdriver on Zero orifice (Z). icon appears to indicate that device has recognized the
screwdriver action. Keep the magnetic screwdriver inside until “LOCAL ADJST” message is shown on display, then
remove it for 3 seconds. Insert the magnetic screwdriver into Z orifice again, so user can navigate through local adjust
parameters.
Table 3.1 indicates actions executed by magnetic screwdriver when inserted on Z and S orifices.
Table 3.1 – Z and S orifices actions.
Some parameters show the icon to allow user configuration on it by inserting the magnetic screwdriver into Span
orifice (S). In case the parameter has pre-defined values, those will be rotate on display, while the magnetic
screwdriver remains into Span orifice (S).
In the case of a numeric parameter, this field will enter edit mode and the decimal point will begin to blink shifting to
the left. When entering Z orifice, the least significant digit (on the right) will begin to blink, indicating it is ready for
editing. When entering the key in S, user can increment this digit, varying from 0 to 9.
After editing the least significant digit, user must enter the key in Z so that the next digit (on the left) starts blinking,
allowing its edition. User can edit each digit independently, until the most significant digit (5th digit left) is configured.
After the 5th digit is edited, the numeric value signal can be edited with the key in S.
During each step, if the user removes the magnetic key from the local adjustment holes, editing will be completed and
configured value will be saved to the device.
If the configured value is not acceptable by that device parameter (invalid value), it will be returned to the last valid
value before edition. Depending on the parameter, some values can be shown on numerical or alphanumerical fields,
adjusting the best option view to user.
With the magnetic screwdriver out of Z and S orifices, device will leave local adjust mode after some seconds and
monitoring mode will be shown.
Orifice Action
Z
Select configuration tree function
S
Act on selected function

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CONFIGURATION RESTORE
If the user needs the complete factory restoration of positioner parameters (including current and
pressure sensor calibrations), they should insert two magnetic screwdrivers (one in each hole - Z and S)
in local adjustment and restart the equipment, awaiting numerical counting until the word "donE" is shown
on display. After that, simply reconfigure it with the desired values for the application.
3.2. JUMPER CONFIGURATION FOR LOCAL ADJUST AND WRITE PROTECTION
VVP10 HART has two jumpers on its main board to protect data writing (WP1) and also enabling/disabling local adjust
(ADJL1). Figure 3.2 presents those jumpers.
Figure 3.2 – Jumpers WP1 and ADJL1 on VVP10 HART main board.
NOT
E
Default selection for these jumpers is Write Protection DISABLED and Local Adjust ENABLED.
WP1 Write Protection
Enabled
Disabled
ADJL1 Local Adjust
Enabled
Disabled