Harvest H13112 User manual

H13112

ASSEMBLY MANUAL

(Do not operate with guards missing!)

(Do not operate tractor PTO over 540 RPM)

Read & understand all instructions pertaining to this option prior to operate.

Page 2of 68

Contents

H13112 Assemble Manual ...................................................................................................................................................... 8

Tools Needed To Assembly ..................................................................................................................................................... 9

Receiving and Unpacking .................................................................................................................................................. 10

Missing, Damaged or Replacement Parts ......................................................................................................................... 10

Where to Start .................................................................................................................................................................. 10

AUGER TUBE IDENTIFICATION .......................................................................................................................................... 11

Flighting and Tube Assembly ............................................................................................................................................ 12

Step 2...............................................................................................................................................................13

Step 3...............................................................................................................................................................13

Step 4...............................................................................................................................................................14

Discharge Assembly Installation ....................................................................................................................................... 14

Step 5...............................................................................................................................................................14

Step 7...............................................................................................................................................................15

Step 8...............................................................................................................................................................16

Step 9...............................................................................................................................................................16

You’re ready to install the In-Feed Housing...................................................................................................................... 17

Step 10.............................................................................................................................................................17

Step 11.............................................................................................................................................................17

Step 12.............................................................................................................................................................18

Step 13.............................................................................................................................................................19

Step 14.............................................................................................................................................................20

Step 15.............................................................................................................................................................21

Drive line (PTO) installation .............................................................................................................................................. 22

Step 16.............................................................................................................................................................22

Jack Stand installation....................................................................................................................................................... 25

Step 17.............................................................................................................................................................25

Installation of clean out and cover plates......................................................................................................................... 25

Step 18.............................................................................................................................................................25

Swing hopper lift arm........................................................................................................................................................ 27

........................................................................................................................................................................27

Step 19.............................................................................................................................................................27

Installing the hydraulic lines and valves............................................................................................................................ 28

Step 20.............................................................................................................................................................28

Page 3of 68

Installation of cable brackets ............................................................................................................................................ 29

STEP 21 ............................................................................................................................................................29

Installation of backbone (option)...................................................................................................................................... 31

Step 22.............................................................................................................................................................31

Installation of the cables................................................................................................................................................... 31

Step 23.............................................................................................................................................................31

You are now ready to assemble the Under Carriage........................................................................................................ 35

Step 24.............................................................................................................................................................35

Installation of manual holder............................................................................................................................................ 44

Step 25.............................................................................................................................................................44

Installation of winch bracket............................................................................................................................................. 45

Step 26.............................................................................................................................................................45

Winch assembly ................................................................................................................................................................ 47

Step 27.............................................................................................................................................................47

Swing tube and hopper assembly ..................................................................................................................................... 47

Step 28.............................................................................................................................................................47

Parts Book section of Assemble Manuel............................................................................................................................ 49

........................................................................................................................................................................50

FIG 1- 1.....................................................................................................................................................................................................12

FIG 1- 2.....................................................................................................................................................................................................12

FIG 2- 1.....................................................................................................................................................................................................13

FIG 2- 2.....................................................................................................................................................................................................13

FIG 5- 1..................................................................................................................................................................................................... 14

FIG 5- 2..................................................................................................................................................................................................... 14

FIG 6- 1..................................................................................................................................................................................................... 15

FIG 7- 1..................................................................................................................................................................................................... 15

FIG 8- 1..................................................................................................................................................................................................... 16

FIG 9- 1..................................................................................................................................................................................................... 16

Page 4of 68

FIG 10- 1................................................................................................................................................................................................... 17

FIG 11- 1................................................................................................................................................................................................... 17

FIG 11- 2................................................................................................................................................................................................... 18

FIG 12- 1................................................................................................................................................................................................... 18

FIG 12- 2................................................................................................................................................................................................... 18

FIG 13- 1................................................................................................................................................................................................... 19

FIG 13- 2................................................................................................................................................................................................... 19

FIG 13- 3................................................................................................................................................................................................... 19

FIG 13- 4................................................................................................................................................................................................... 20

FIG 13- 5................................................................................................................................................................................................... 20

FIG 14- 1................................................................................................................................................................................................... 20

FIG 15- 1.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 15- 2................................................................................................................................................................................................... 21

FIG 15- 3................................................................................................................................................................................................... 21

FIG 15- 4................................................................................................................................................................................................... 21

FIG 15- 5................................................................................................................................................................................................... 22

FIG 16- 1................................................................................................................................................................................................... 22

FIG 16- 2................................................................................................................................................................................................... 23

FIG 16- 3................................................................................................................................................................................................... 23

FIG 16- 4................................................................................................................................................................................................... 23

FIG 16- 5................................................................................................................................................................................................... 24

FIG 16- 6................................................................................................................................................................................................... 24

FIG 16- 7................................................................................................................................................................................................... 24

FIG 17- 1.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 17- 2.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 17- 3.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 17- 4................................................................................................................................................................................................... 25

FIG 18- 1................................................................................................................................................................................................... 25

FIG 18- 2................................................................................................................................................................................................... 26

FIG 18- 3................................................................................................................................................................................................... 26

FIG 19- 1.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 19- 2................................................................................................................................................................................................... 27

FIG 19- 3................................................................................................................................................................................................... 27

FIG 19- 4................................................................................................................................................................................................... 28

FIG 19- 5.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

Page 5of 68

FIG 19- 6.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 20- 1................................................................................................................................................................................................... 28

FIG 20- 2................................................................................................................................................................................................... 29

FIG 20- 3................................................................................................................................................................................................... 29

FIG 21- 1................................................................................................................................................................................................... 29

FIG 21- 2................................................................................................................................................................................................... 30

FIG 21- 3................................................................................................................................................................................................... 30

FIG 21- 4................................................................................................................................................................................................... 30

FIG 23- 1................................................................................................................................................................................................... 32

FIG 23- 2................................................................................................................................................................................................... 32

FIG 23- 3................................................................................................................................................................................................... 32

FIG 23- 4................................................................................................................................................................................................... 32

FIG 23- 5................................................................................................................................................................................................... 33

FIG 23- 6................................................................................................................................................................................................... 33

FIG 23- 7................................................................................................................................................................................................... 33

FIG 23- 8................................................................................................................................................................................................... 34

FIG 23- 9................................................................................................................................................................................................... 34

FIG 23- 10 ................................................................................................................................................................................................. 34

FIG 23- 11 ................................................................................................................................................................................................. 35

FIG 24- 1.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 24- 2.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 24- 3................................................................................................................................................................................................... 36

FIG 24- 4................................................................................................................................................................................................... 36

FIG 24- 5................................................................................................................................................................................................... 37

FIG 24- 6................................................................................................................................................................................................... 37

FIG 24- 7................................................................................................................................................................................................... 38

FIG 24- 8.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 24- 9.............................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

FIG 24- 10........................................................................................................................................... ERROR! BOOKMARK NOT DEFINED.

FIG 24- 11 ................................................................................................................................................................................................. 39

FIG 24- 12 ................................................................................................................................................................................................. 40

FIG 24- 13 ................................................................................................................................................................................................. 41

FIG 24- 14 ................................................................................................................................................................................................. 41

FIG 24- 15 ................................................................................................................................................................................................. 41

FIG 24- 16 ................................................................................................................................................................................................. 42

FIG 24- 17 ................................................................................................................................................................................................. 42

FIG 24- 18 ................................................................................................................................................................................................. 42

FIG 24- 19 ................................................................................................................................................................................................. 43

FIG 24- 20 ................................................................................................................................................................................................. 43

FIG 24- 21 ................................................................................................................................................................................................. 43

FIG 24- 22 ................................................................................................................................................................................................. 44

FIG 24- 23 ................................................................................................................................................................................................. 44

FIG 24- 24...........................................................................................................................................ERROR! BOOKMARK NOT DEFINED.

Page 6of 68

FIG 25- 1................................................................................................................................................................................................... 44

FIG 25- 2................................................................................................................................................................................................... 45

FIG 26- 1................................................................................................................................................................................................... 45

FIG 26- 2................................................................................................................................................................................................... 45

FIG 26- 3................................................................................................................................................................................................... 46

FIG 27- 1................................................................................................................................................................................................... 47

Page 7of 68

Safety Alert

Watch for this ALERT Symbol. It identifies potential hazards to Personal SAFETY and

your HEALTH. It points out Safety precautions.

This SAFETY symbol means:

ATTENTION:

BE ALERT

Why is SAFETY important to you?

THREE BIG REASONS:

*ACCIDENTS DISABLE AND KILL

*ACCIDENTS COST

*ACCIDENTS CAN BE AVOIDED

Failure to read this Auger manual before operation of the Auger is a misuse of the

equipment and a needless risk to your HEALTH and SAFETY. Your life and limbs are

worth keeping. Use this equipment with care.

Symbol

Signal Words:

DANGER, WARNING, CAUTION

The appropriate signal word for each message has been selected using the following

guidelines below the Alert Symbol.

BE ALERT!

R–Indicates an imminently hazardous situation that, if not avoided, will result

in death or serious injury. This signal word is to be limited to the most extreme situations,

typically for machine components that, for functional purposes, cannot be guarded.

G–Indicates a potentially hazardous situation that, if not avoided, could result

in death or serious injury, and includes hazards that are exposed when guards are

removed. It may also be used to alert against unsafe practices.

N–Indicates a potentially hazardous situation that, if not avoided, may result

in minor or moderate injury. It may also be used to alert against unsafe practices.

Page 8of 68

H13112 Assemble Manual

____________________________________________________________

Read and understand this page prior to operation!

Do not operate with guards missing!

Shut tractor off prior to attaching or working with PTO shafts!

After the auger has been positioned, block the tires, front & rear so the auger cannot roll.

Make sure to keep all body parts away from hitch and pto area during operations.

Attach the auger pto shaft to the tractor pto shaft by sliding the collar latch sleeve toward the center of the

knuckle cross, then push the auger pto shaft onto the tractor pto shaft until the knuled latch sleeve locks the pto

shaft into the groove on the tractor pto shaft.

After making sure the area around the auger pto shaft and swing hopper is clear of people and any loose articles,

slowly engage the tractor pto shaft.

With the auger running slow, gradually increase the pto rpm until it reaches operating speed and begin the

augering process.

Once the load is empty, let the auger run long enough to empty the auger and then shut off the tractor pto shaft.

After the first load has been unloaded and the pto shaft shut off, check the following:

1) Check all fasteners. Make sure they are tight and in the proper position.

2) Check position of sprockets. All sprockets should run inline with each other.

3) Check chain tension. Make sure idler sprocket hasn’t moved & chain has the proper tension.

4) Check all set screws. Set screws should be tightened to hold sprockets, couplers, & keys in place.

Lubrication Intervals:

PTO Shaft – grease every 50 hours of operation, both ends of pto shaft with high quality multi-lith grease

Bearings – grease every 50 hours of operation with high quality grease

Drive Chain – lube daily or more with high quality chain lube

Page 9of 68

Tools Needed To Assembly

(1) Electric Drill

(1) Hammer

(1) 3/8” Drill Bit

(1) 1/2” Drill Bit

(2) 9/16” Wrenches*

(2) 1/2” Wrenches*

(2) 3/4” Wrenches*

(2) 1-1/8” Wrenches*

(1) 5/16” Wrench

(1) 3/16” Allen Wrench METRIC AND STANDERD ALLEN WRENCHES

1) COMBINATION WRENCHES FROM 5/16” THRU 1 ½”

1) ½” DRIVE SOCKETS FROM5/16” THRU 1 ½”

4) LIFT STRAPS

2) PRY BARS, A LONG TAPERING PUNCH

2) PIPE WRENCHS

4) PLIARS AND CHANNEL LOCKS

2) COME ALONG OR CHAIN HOIST OR CABLE STRECHER

*Wrenches can be exchanged or used with sockets & a ratchet and/or an impact drive for ease of assembly

Page 10 of 68

Receiving and Unpacking

1) Open all crates, boxes; pull out all parts, bags of parts, and hardware.

2) Now proceed to remove all shipping blocks and stops so that they are not left to cause damage to the auger or as

your laying them out check to make sure you have the right amount of hardware, and that you have received all

the parts and hardware so that you will be able to find and assemble the auger, without missing or delay in final

assembly,

Missing, Damaged or Replacement Parts

1) With the highest of standards we attempt to ship every order with all parts necessary to

assemble our products, With that been said; We also understand that there are circumstances that are out of

our hands, to which parts may be misplaced, lost and/or damaged

2) If there is missing parts Tel: 712.213.5100 or 888.218.5373 to report the missing parts and\or hardware

so that they can be shipped directly out to you.

Where to Start

1) At this point you will need to decide what you want to work first the carriage assembly or with the tubes, if

you want to start with the carriage assemblies turn to page 35.

2) If you want to start with the tubes then go to the next page.

3) You will want to remove all the flighting from the tubes and inspect both them for any shipping damage. Reinsert

the flighting making sure that there is a stub shaft and open tube ends facing each other.

4) You will start from one end and working your way to the other end of the auger one tube junction at a time.

Page 11 of 68

AUGER TUBE IDENTIFICATION

Tube 1

Tube 2

Tube 3

Tube 4

Tube 5

Tube 6

Infeed support brackets

Under carriage bracket

Swing

hopper

transport

bracket

Cable truss bracket base

Backbone brace

mounting bracket

Mast and

outrigger

mounting

bracket

and

support

Backbone brace

mounting bracket

Cable truss bracket base

Notice the distance

between flange and

cable truss bracket

base this one way to

tell tube 5 form 6

Cable truss bracket base

Cable

truss

mounting

point

Cable

truss

mounting

point

Factory used

only paint hook

Page 12 of 68

Flighting and Tube Assembly

Step 1

1) Lay out the tubes on blocks or stands at a height that is comfortable to you to work with, make sure to keep

the blocks or stands near the tube flanges this way you will not damage the tubes by denting them in,

Align holes and make sure that the flighting aligns is like in Figure 1.1 not 180 degrees off,

2) install and tighten (3) з yϯĐŽƵƌƐĞƚŚƌĞĂĚ,ĞǆŽůƚƐĂŶĚзĐŽƵƌƐĞƚŚƌĞĂĚdŽƉ>ŽĐŬEƵƚƐas showing in

Figure 1.2 the use of along tapered punch will help to align holes.

FIG 1- 1

FIG 1- 2

Stud end of Flighting

Receiver end of Flighting

Align Bolt Holes

Flighting properly aligned

Align Flighting

ϱϴyϯ

Page 13 of 68

Step 2

1) After this section of flighting is tightened slide the two tubes together and align the holes, as in figure 2.1, a

long tapered punch works best.

FIG 2- 1

FIG 2- 2

Step 3

1) Then you install a total of (10) ЪyϭЪĐŽƵƌƐĞƚŚƌĞĂĚ,ĞǆŽůƚƐĂŶĚЪĐŽƵƌƐĞƚŚƌĞĂĚflanged Nuts, as in figure

3.1, the use of a long tapered punch works to align bolt holes best.

2) At tube #4 on the top side you will want to install the top and bottom (2) (4 total) ЪyϭЪĐŽƵƌƐĞƚŚƌĞĂĚ,Ğǆ

ŽůƚƐĂŶĚЪĐŽƵƌƐĞƚŚƌĞĂĚdŽƉ>ŽĐŬEƵƚƐƚŽĂƐŶƵŐĨŝƚƐŽƚŚĂƚǇŽƵĐĂŶŝŶƐƚĂůůƚhe quick link chain truss cable

bracket,

Alignment of

tubes

;ϭϬͿЪyϭЪĐŽƵƌƐĞ

thread bolts and

ЪĨůĂŶŐĞĚŶuts

Page 14 of 68

3) Then install the cable bracket and remaining ЪyϭЪĐŽƵƌƐĞƚŚƌĞĂĚ,ĞǆŽůƚƐĂŶĚЪŶƵƚƐ

Step 4

1) after all bolts are in make sure to tighten them all down, work your way back down the tubes, so that you can

recheck and make sure you have not missed installing or tighten the tube junction bolts.

Discharge Assembly Installation

Step 5

1) You are ready to install the Discharge Assembly, (fig5-1) if you are transporting the auger you will need to install

the red flag provided to you.

2) Slide the discharge assemble down over the flighting at the top of the auger.

FIG 5- 1

FIG 5- 2

Hub studs

Hub center

Flighting end hub

Discharge housing

Page 15 of 68

Step 6

1) Watch the hub and line up the hub studs and the holes in the discharge assembly outer housing and finish

sliding the discharge assembly down so that it bottoms out onto the hub, (fig5-2) and install the (6) ЪĨŝŶĞ

ƚŚƌĞĂĚĞĚůƵŐŶƵƚƐĂŶĚЪůŽĐŬǁĂƐŚĞƌƐŚĂǀĞƚŚĞŵĨůŝƉŽǀĞƌƵƐŝŶŐƚŚĞĨůĂƚƐŝĚĞŽĨƚŚĞŶƵƚƐĂŐĂŝŶƐƚƚŚĞĚŝƐĐŚĂƌŐĞ

assemble with lock washers between the nuts and discharge assembly.

FIG 6- 1

Step 7

1) Using (10) ЪyϭЬďŽůƚƐĂŶĚĨůĂŶŐĞĚŶuts, bolt the discharge assembly to the auger tube flange.

2) The bottom four bolts need to be inserted so that the bolt heads are on the inside, (fig 7.1) threads on the

outside of the discharge assembly so as to not be an area to slow down grain flow.

FIG 7- 1

This are the bolts to make

sure threads are outside

the discharge chute

This are the bolts to

make sure threads

are outside the

discharge chute

Page 16 of 68

Step 8

1) Now with all bolts tighten down take the (2) ϰĐŽŝůĞĚƐƉrings with hooks on both sides open the overflow lid on

the discharge assembly (fig 8-1) and block it open with a block of wood, now hook the springs on the eye hook

on the inside of the discharge assemble on both the left and right sides.

FIG 8- 1

Step 9

1) take a set of pliers and grab a hold of the spring with them and stretch it to the lid and hook it onto the eye

hooks on the inside of the lid.

2) Make sure that both springs are hooked up.

FIG 9- 1

Factory used, paint

hook only.

Discharge overflow hood spring hooks

1/2" Flange Nut

Discharge overflow hood

Discharge

overflow hood

Discharges overflow

spring, X2

Factory used, paint

hook only.

Inside spring hooks

Page 17 of 68

You’re ready to install the In-Feed Housing

Step 10

1) Start by sliding the in feed housing over the flighting that is protruding for auger tube one,

2) The in feed will have the tongue on one side and an opening the same size as the auger on the other,

3) Slide it back till it is against the auger tube flange, take (6) ЪyϭЪĨůĂŶŐĞďŽůƚƐŝŶƐĞƌƚƚŚĞŵƐŽƚŚĂƚƚŚĞďŽůƚ

heads are on the tube side and the thread are on the in feed side, the (4) ďŽƚƚŽŵЪyϭЪďŽůƚƐĂƌĞŝŶƐĞƌƚĞĚƐŽ

that the threads are on the tube side and the heads or on in feed side, use (10) Ъ flange nuts tighten all bolts.

FIG 10- 1

Step 11

1) dĂŬĞƚŚĞďĞĂƌŝŶŐǁŝƚŚƚŚĞϰďŽůƚƐƋƵĂƌĞŚŽƵƐŝŶŐϭЬŝŶƐŝĚĞďŽƌĞĂŶĚĞĐĐĞŶƚƌŝĐůŽĐŬŝŶŐĐŽůůĂƌ

FIG 11- 1

2) Slide it over the top shaft which is located and protruding outwards towards the top of the in feed assemble, use

(4) ЪyϭЪĨůĂŶŐĞďŽůƚƐĂŶĚƉůĂĐĞƚŚĞЪĨůĂŶŐĞŶƵƚƐŽŶƚŚŽƵŐŚƚƚŚĞďŽƚƚŽŵŝŶƐƉĞĐƚŝŽŶŚŽůĞĨƌŽŵŝŶƐŝĚĞŽĨƚŚĞ

in feed housing, making sure that the grease fitting is pointing up,

3) Push on the locking collar against the bearing, turn the collar clockwise to lock, using a punch tap the lock collar

till tight. Tighten set screw on lock collar using Allen wrench.

Auger Tongue 

Infeeder housing

First tube assemble

ϭЬďŽƌĞďĞĂƌŝŶŐ

block

Auger flighting

shaft

Grease fitting



Page 18 of 68

FIG 11- 2

Step 12

1) >ŽĐĂƚĞƚŚĞďĞĂƌŝŶŐĐŽǀĞƌĂŶĚƚŚĞďĞĂƌŝŶŐϰďŽůƚƐƋƵĂƌĞŚŽƵƐŝŶŐϭвŝŶƐŝĚĞďŽƌĞĂŶĚĞĐĐĞŶƚƌŝĐůŽĐŬŝŶŐĐŽůůĂƌ

FIG 12- 1

2) Slide it over the bottom shaft with the grease fitting on the left side, use (4) ЪyϭЪĨůĂŶŐĞďŽůƚƐĂŶĚƉůĂĐĞƚŚĞ

ЪĨůĂŶŐĞŶƵƚƐŽŶƚŚŽƵŐŚƚƚŚĞďŽƚƚŽŵŝŶƐƉĞĐƚŝŽŶŚŽůĞĨƌŽŵŝŶƐŝĚĞŽĨƚŚĞŝŶĨĞĞĚŚŽƵƐŝŶŐƚŝŐŚƚĞŶďŽůƚƐ

3) Take the lock collar and slip it over the shaft and push it against the bearing turn the lock collar counter

clockwise, using a punch and hammer to tap it to lock it, tighten the set screw on the lock collar with a Allen

wrench

FIG 12- 2

Grease fitting



ϭвďŽƌĞďĞĂƌŝŶŐ

block

Lock collar 

Lock collar

ϭЬdŽƉƐŚĂĨƚ

and bearing

Page 19 of 68

Step 13

1) Turn both shafts so that the keyways are facing up, tap the key stock into the top shaft now place the first of two

ŬĞǇƐƚŽĐŬĨŽƌůŽǁĞƌƐŚĂĨƚŬĞĞƉŝŶŐŝƚϭĨƌŽŵƚŚĞůŽĐŬĐŽůůĂƌƚĂƉŝƚŝŶ

FIG 13- 1

2) Take sprocket part #11052 and slide it on the top shaft, take sprocket part #10555 and slide it onto the lower shaft

FIG 13- 2

FIG 13- 3

#11052

sprocket

#10555

sprocket 

Key stock

Page 20 of 68

FIG 13- 4

FIG 13- 5

Step 14

1) dĂŬĞƚŚĞЪǆϮĐĂƌƌŝĂŐĞďŽůƚĂŶĚƉůĂĐĞŝƚƚŚŽƵŐŚƚƚŚĞŚŽůĞŽŶƚŚĞďƌĂĐŬĞƚĨŽƌƚŚĞ idler sprocket and slide it

toward the other sprockets now place the (7) ЪĨůĂƚǁĂƐŚĞƌƐŽŶƚŚĞďŽůƚǇŽƵŵĂǇǁĂŶƚƚŽƉƵƚĂƉŝĞĐĞŽĨƚĂƉĞŽŶ

them to hold the in place.

FIG 14- 1

Idler sprocket



10555

Sprocket

11052 sprocket



Idler

sprocket

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