HARVEST T1032 User manual

Read this manual before using product. Failure to follow
instructions and safety precautions can result in serious
injury, death, or property damage. Keep manual for future
reference.
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T-Series Augers:
Important Notes
At 15-20 miles, tire lug nut tightness
and wheel hub temperature need to be
checked.
At 50-60 miles, check these a second
time.
For all models, the maximum transport
speed is 45 mph.
2

Harvest International thanks you for your purchase of the best quality auger on
the market. We are proud to have you on our team. Our equipment is
manufactured in the United States of America and is made to improve your
farming operation. Before you operate this auger, we advise that you read this
manual and familiarize yourself with each of the features. Please take all the
precautions necessary for an efficient and safe operation. Harvest International
recommends that anyone using this auger read the operational manual and sign
on the sheet provided below. This is to be kept for your record keeping.
Date
Employee Name
Employee
Signature
3

TABLE OF CONTENTS
1.Introduction______________________________________________________________5
2. Safety First______________________________________________________________6
3. Transportation & Placement_____________________________________________7
3.1 Before Transporting Your Auger___________________________________7
3.2 Transport Procedure_______________________________________________8
3.3 Placement of Auger________________________________________________8
3.4 Final Placement__________________________________________________10
3.5 Lowering the Auger______________________________________________10
4. Operation______________________________________________________________12
4.1 Pre-Operation Checklist__________________________________________12
4.2 Auger Drive & Lockout___________________________________________13
4.3 Start Up & Break In_______________________________________________13
4.4 Everyday Operation______________________________________________14
4.5 Shutting Down the Auger_________________________________________15
4.6 Completion & Cleanup___________________________________________15
4.7 Lowering the Auger______________________________________________16
5. Hydraulics_____________________________________________________________17
5.1 General Information______________________________________________17
5.2 Cylinder Hydraulics______________________________________________18
6. Storage & Maintenance_________________________________________________19
6.1 General Maintenance_____________________________________________19
6.2 Storage of Auger_________________________________________________20
7. Appendix & Forms_____________________________________________________21
T1032 Lubrication Requirements_____________________________________21
T1032 Parts Book____________________________________________________25
Warranty Policy & Forms______________________________________________32
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1. Introduction
Congratulations on your choice of a Harvest International auger! This
equipment has been designed and manufactured to meet the needs of
the discerning buyer.
Safe and efficient operation of your auger requires that you, and anyone
else who will be operating or maintaining the auger, read and understand
the safety, operation, maintenance, and troubleshooting information in
this manual.
Keep this manual handy for frequent reference and to pass on to new
operators or owners. Call your Harvest International distributor or dealer
if you need assistance, information, or additional copies of the manual.
Always give your dealer the serial number of your Harvest International
Grain Auger when ordering parts or requesting service or information.
The serial number on your auger is located where indicated by the arrow
in the picture above. Please mark the number in the space provided
below for easy reference.
Model Number:_____________________________________
Serial Number:______________________________________
Production Year:_____________________________________

2. Safety First
Safety is a priority in your everyday work habit, especially if you work with
machinery. Whether you are an owner, an operator, or an employee, it is
your responsibility to know the operational requirements and safety
precautions of the machinery.
Why is safety important to you?
1. Accidents disable and kill.
2. Accidents cost.
3. Accidents can be avoided.
SIGNAL WORDS:
Note the use of the signal words DANGER, WARNING, CAUTION, and
NOTICE with the safety messages. The safety alert symbol identifies
imminent and potential hazards to personal health and safety. The
appropriate signal word for each message has been selected using the
definitions below as a guideline:
DANGER: indicates an imminently hazardous situation that, if
not avoided, will result in serious injury or death.
WARNING: Indicates a hazardous situation that, if not
avoided, could result in serious injury or death.
CAUTION: Indicates a hazardous situation that, if not
avoided, may result in minor or moderate injury.
NOTICE: Indicates a potentially hazardous situation that, if
not avoided, may result in property damage.
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3. Transportation and Placement
3.1 Before Transporting your Auger .
Remove wheel chocks, so wheels are free to move.
DANGER:
If auger wheels are stuck in grain, mud, dirt, or snow. remove the
restraining substance from around the wheels before transport.
Failure to do this could cause damage to the auger, and serious
injury or death.
All T-series augers have minimum clearance positions between 8’ 10”
and 9’ 2” when in transport mode. Place auger in full down position.
DANGER:
Electrocution Hazard! Make sure that all unauthorized personnel
are clear from the transport zone. This auger is not insulated. Be
alert to overhead obstructions and electrical wires. Electrocution
can occur without direct contact. Do not raise or lower auger until
hazardous area is cleared. Failure to maintain proper clearance can
result in serious injury or death.
Put hitch pin in place, and ensure that the safety chain is properly
attached. Use a type of hitch pin that will not allow the auger to detach
itself from the tractor. If you have questions about appropriate hitch pins,
contact your tractor manufacturer.
Put PTO driveline and swing hopper into transport position and lock into
place. If swing hopper is not in transport position, the hopper will be
damaged during transport.
Put jack in raised position and lock into place. Use caution when working
with hitch jack.
If you have a light package for your auger, make sure the connections are
fastened securely and not dragging on the ground.
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3.2 Transportation Procedure _
Move auger with a tractor only. Never attempt to move by hand.
Under no condition should you allow riders on the auger or tractor.
Transport the auger no faster than 15 mph. When roads are rough or
surfaces are uneven, slow down to ensure safe travel.
DANGER:
Do not transport the auger on slopes greater than 20 degrees. This
could cause the auger to tip, resulting in damage to the auger, and
personal injury or death.
When visibility is reduced, please use caution and add extra lights to the
auger. Consider using a pilot vehicle for safer travel.
Use extreme caution when turning or cornering with the auger in tow.
Check regulations with local authorities regarding auger transportation.
Follow all over-width regulations. Equip auger with all necessary lighting,
and use hazard warning flashers on your tractor, when required by law.
When the T-series auger is released from the towing vehicle, test the
intake end for downward weight. Do not raise the intake end above the
drawbar height. This could shift the balance of the auger, causing it to
upend.
3.3 Placement of Auger _
Before raising or lowering your auger, check that the area is clear of
obstructions, children and unauthorized personnel.
DANGER:
Electrocution Hazard! Make sure that all unauthorized personnel
are clear from the transport zone. This auger is not insulated. Be
alert to overhead obstructions and electrical wires. Electrocution
can occur without direct contact. Do not raise or lower auger until
hazardous area is cleared. Failure to maintain proper clearance can
result in serious injury or death.
Ensure that your auger is on level ground that is free of debris.
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DANGER:
If ground is very uneven, auger can tip and cause damage to the
equipment and personal injury or death.
WARNING:
Never position raisers of any kind under the wheels of the auger to
increase height. This includes pieces of wood, cement blocks,
bricks, etc. Attempting this could result in damage to the
equipment and personal injury or death.
Make sure that the hitch is secured to the tractor, and that all hydraulic
connections are tight and in good working condition. If there are any
leaks or damaged hoses, you must replace these before using your auger.
Replacement hoses and hose ends must have a minimum strength of
1900psi working pressure.
Make sure that the wheels of your auger are free to move before you raise
or lower your auger.
CAUTION:
If the auger wheels are buried in any type of material, do not
attempt to raise or lower the auger. Remove dirt, snow, grain, or
whatever other material is obstructing the auger before use.
Check that the valve on the hose to the lift cylinder is open. Double check
that the area above and around the auger is clear of obstructions. Raise
auger to desired height, and
close hose valve after auger is positioned.
WARNING:
If hose valve remains open, a loss of hydraulic pressure within the
tractor system will allow the auger to lower by itself; this could
cause damage to the auger and personal injury or death.
NOTICE:
Do not use the auger as a hoist or crane, no matter the size or
weight of the object being lifted. This will create an unsafe
condition and void your warranty.
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3.4 Final Placement of Auger _
When you are ready to use your auger, place the auger in its lowered
position, and slowly back it up to your bin or storage facility, keeping an
eye out for any people or obstructions in the hazard zone.
DANGER:
Avoid any electrical wires and overhead obstructions. Electrocution
can occur without direct contact. Failure to listen to this warning
can result in personal injury or death.
Use tractor hydraulics to raise the auger into position.
Slowly back the auger into position until the spout is over the opening of
the bin or storage facility and use tractor hydraulics to slowly lower the
spout into the opening.
On T-Series augers, the winch should make a clicking sound when raising
the auger. If you do not hear the clicking sound, retain hold on the winch
handles, lower the auger, and repair the winch.
As soon as the auger is in position, the wheels of the auger must be
chocked on both sides. To prevent tipping, anchor or support the auger
during operation.
On T-series augers, the PTO driveline is a non-separable type. Remove
the PTO from the tractor and secure it in the transport mode before
moving tractor away from auger.
3.5 Lowering the Auger _
Attach auger to tractor, making sure that your hydraulics are also
attached to the tractor. Raise the auger, to ensure that the outlet end is
above the bin or storage facility. Remove wheel chocks and ensure area is
clear of personnel and obstructions.
Drive forward, pulling auger slowly away from the bin or storage facility.
Be sure that the wheels are free to move, and lower the auger. Make sure
auger is in full down position before proceeding.
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When lowering the auger, never turn the winch handle counterclockwise
to attempt to correct a stuck cable. This will disengage the brake
mechanism and create an unsafe condition.
If the cable stops moving, check to see where the binding is happening
and fix before proceeding. The track guide could be stuck. If there is too
much slack in the cable, the auger could drop suddenly. Winch in the
slack cable and correct before proceeding.
After lowering the auger, turn the handle clockwise two clicks to lock the
winch brake. Always keep a minimum amount of 3 wraps of cable around
the winch drum. This winch is for manual operation only.
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4. Operation
Wear protective gear at all times when operating auger, such as hard
hats, protective shoes, eye protection, and gloves. Do not wear loose
clothing, and be sure that hair is tied back.
4.1 Pre-Operation Checklist _
Before operating the auger, the operator must follow this checklist:
All safety shields are in place, secure, and in good working order.
Lift cable is properly aligned in pulley. Clamps are secure.
Fasteners are secure.
PTO driveline is securely attached to driveshaft and tractor.
PTO driveline rotates freely.
PTO driveline telescopes easily.
Tube alignment is reasonably straight.
Auger wheels and tractor wheels are chocked.
Intake hopper and discharge spout are free of any obstructions.
A second qualified person is present during operation.
All operators have read manual and are aware of safety
precautions.
Maintenance has been performed properly.
Power to PTO and hydraulic system is in offposition before starting
tractor.
Hydraulic system has been thoroughly checked for leaks. (see
Section 5 “Hydraulics” for details).
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4.2 Auger Drive & Lockout _
The proper operation of this auger requires that the operator pre-inspect
the drive system, know how to shut down the system in an emergency,
and generally monitor the system during operation.
Drive System and PTO Driveline: Ensure that the PTO drive on the
tractor is in the offposition before starting the tractor. Stay clear of PTO
hazard area. Do not exceed the maximum operation length of 80 inches
of PTO driveline, or the maximum angularity of 30 degrees.
Lockout/Shutdown of PTO Driveline: Turn offengine. Remove ignition
key from tractor. If for some reason, you cannot remove the key, remove
the PTO driveline from the tractor.
4.3 Start Up & Break In _
DANGER:
Electrocution Hazard! Make sure that all unauthorized personnel are
clear from the operation zone. This auger is not insulated. Be alert
to overhead obstructions and electrical wires. Electrocution can
occur without direct contact. Do not raise or lower auger until
hazardous area is cleared. Failure to maintain proper clearance can
result in serious injury or death.
Have you completed the pre-operational checklist? If everything is
satisfactory, prepare for a 30 minute operation at half speed to break in
your auger. Double check that the intake hopper is properly positioned,
and the PTO drive on the tractor is in the offposition.
NOTICE:
When starting the auger for the first time, be prepared for an
emergency shutdown in case of excessive vibration or noise. The
auger may run roughly until the tube is polished.
Start the tractor and idle at low RPM. Slowly engage the PTO driveline.
Gradually begin to feed grain into the intake hopper, bringing the speed
of the PTO to 200 RPM. Do not over-feed the hopper on initial loads;
keep the feed of the grain at half capacity. After the auger tube is
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polished and runs smoothly, proceed to unload at full speed (at but not
to exceed 540 RPM for maximum efficiency).
Upon completion of initial run, slow down until the auger is empty of
grain, and stop auger. Lock out the power source and conduct a complete
inspection of the auger, following the pre-operation checklist. After the
initial start up and inspection, the auger should be shut down and
inspected at least three times during the first hours of operation. Once
your auger is broken in, the pre-operation checklist should be part of the
daily routine before you operate the auger.
4.4 Everyday Operation _
WARNING:
When auger is in operation, keep your hands, clothing, and other
objects away from intake hopper, drive chains, and all other parts of
auger to avoid personal injury.
For normal auger operations, the following procedure and safety
precautions are strongly recommended:
Complete the pre-operation checklist before using your auger.
Remember to ground motor before using auger if an electric motor is
being used.
When using the auger, work with another trained operator present to
monitor the operation and help with a shutdown in case of an emergency.
Monitor the auger during operation for vibration and abnormal noises. If
anything out of the ordinary is noted, shut down and lock out the auger,
determine the source, and correct before continuing operation.
Keep the hopper full and running at 540 RPM for maximum capacity. Pour
grain in the middle of hopper, closest to the tube for best results.
Run the auger only when moving material. Running the auger without
grain moving through causes unnecessary wear.
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4.5 Shutting Down the Auger _
Empty the auger of all grain. Disengage the PTO drive. Shut down and
lock out power.
WARNING:
Never use your hands to clean out debris from auger. Rather, use a
small shovel or other tool.
In the case where there has been an interruption or emergency shutdown,
restart the auger as follows:
If auger is full of grain, do not restart at full speed. Engage PTO at low
RPM and gradually increase power until normal operating speed is
achieved.
CAUTION:
Starting the auger under load may result in damage to the auger.
Make sure there is no blockage.
4.6 Completion and Cleanup _
At completion of operation, the auger needs to be moved into storage
position. Make sure that the entire work area is clean, remove all
supports and wheel chocks, move auger out of working position, and
fully lower the auger (see lowering procedure below).
The proper steps for clean out of the auger are as follows:
1) Disengage power source; lower the auger into transport
position. There will be no clicking sound.
2) Turn handle clockwise until you hear two clicks. This locks the
break.
3) Shut offtractor and lock out power.
4) Move intake hopper into transport position and latch with safety
chain.
5) If necessary, clean out grain using small shovel or other tool.
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WARNING:
Do not leave auger in raised position when not in use. Auger could
drop rapidly in case of hydraulic failure. High winds may also upset
the auger. Because the hydraulic scissor lift is faster than a hand crank
system, use extra caution and clear area of personnel before raising or
lowering auger.
4.7 Lowering the Auger _
Check that auger and hose couplers are securely attached to your tractor.
You may need to raise the auger discharge end up and out of bin or
storage facility before proceeding.
Remove wheel chocks, and check that the area around and under the
auger is clear of debris and unauthorized personnel. Wheels must be free
to move when raising or lowering the auger.
Slowly pull away from bin or storage facility. As soon as you are clear,
engage the hydraulics and lower the auger. Once valves are open, the
auger lowers by gravity. Rate of descent increases the closer the auger
gets to the down position. Be cautious.
Transport auger only in fully lowered position.
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5. Hydraulics
5.1 General Information _
Be sure that all safety precautions and proper operation procedures are
fully understood before connecting the auger hydraulic hoses. Harvest
International strongly recommends doing a daily visual check for damage
to the hoses and connectors. Replace any damaged parts before
operation.
WARNING:
Wear proper face and hand protection when searching for hydraulic
leaks. Fluid can escape under pressure, causing infection or toxic
reaction on skin. See a doctor immediately if injured.
Escaping hydraulic fluid can be nearly invisible under high pressure. Use
some type of backdrop when searching for leaks.
Harvest International augers have a velocity fuse for hydraulic safety. If
the hydraulic line breaks, it locks the system. Our shut offvalve is
equipped with a flow restrictive orifice. After you have repaired the
hydraulic hose, the system resets itself and is ready for operation.
There are various types of tractor hydraulic systems; the quick connect
couplers are supplied by the owners. Please consult your tractor manual
for the proper couplers.
Before you connect your hydraulic hoses, check that the quick connect
couplers on the auger and tractor are clean and free of any dirt or debris;
wiping them down with a cloth.
CAUTION:
Dirt in the hydraulic system can damage the cylinder o-rings. This
may cause leakage and possible system failure.
Do not disconnect the hydraulic coupler when the system is under
pressure. Relieve all pressure and then disconnect.
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5.2 Cylinder Hydraulics _
The testing done on Harvest International auger hydraulics was done
using a pressure gauge with 3000psi maximum rating. This was used
simply as a guide. The psi requirements for an individual auger may vary
slightly.
Auger
Size
PSI
H1062
10” x 62’
1300
H1072
10” x 72’
1400
H1082
10” x 82’
1600
H1362
13” x 62’
1600
H1372
13” x 72’
1800
H1382
13” x 82’
1900
Have approximately four liters of hydraulic fluid in your system. Check
that the valve on the hose to lift the cylinder is open. Start tractor and
engage hydraulics. Raise the auger to desired height, and close hose
valve. You must turn valve while the hydraulic system is pressurized; do
not disconnect hydraulic couplers.
WARNING:
If valve hose remains open, a loss of hydraulic pressure within the
tractor system could allow the auger to lower unexpectedly, causing
damage to the auger and personal injury.
To lower the auger, reconnect hose couplers to the tractor. Ensure that
area is clear and wheels are free to move. Open the hose valve, start your
tractor, and engage hydraulics. The auger is fully lowered when the tube
is resting on the tube saddle.
NOTICE:
After valves are opened, the auger lowers by gravity. As the auger
nears the full down position, the rate of descent will increase.
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6. Maintenance & Storage
Proper maintenance of auger will result in both a longer life of the auger
and a safe and efficient operation.
6.1 General Maintenance _
Always replace damaged or worn parts before using the auger. Use only
replacement parts manufactured by Harvest International, Inc. Use of
unauthorized parts will void the warranty of your auger. Contact your
Harvest International dealer to order parts.
Harvest International augers are designed and tested for a safe, efficient
operation. Do not modify the equipment in any way. Modification to the
auger can create an unsafe working condition, affect the life of the
equipment, and will void your warranty.
Before performing maintenance on your auger, shut down and lock out all
power. Disconnect the PTO driveline from the tractor. Support the auger
tube before attempting maintenance on the undercarriage. The auger
should be in full down position before attempting maintenance.
After Maintenance is completed, replace and secure all safety shields,
safety devices, service doors and cleanout covers.
See section 5, “Hydraulics” for information on maintenance of hydraulic
hoses.
See section 7, “Appendix & Forms” for expanded lube information.
Winch: Keep a film of grease on the gears. Occasionally oil the bushings,
drum shaft, and ratchet. Do not get oil or grease on the brake discs.
Replace the brake discs if they wear down to less than 1/16” thick.
Lift/Truss Cables: Replace cables if frayed or damaged. Be sure clamps
are secure. Adjust cables as needed to keep the auger tube reasonably
straight.
Wheel Hubs: Repack hubs every two to three years to lengthen the life of
the hubs.
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Tire Pressure: Check tire pressure monthly. The recommended tire
pressure should be maintained at 40 to 45 psi.
PTO Driveline: Lubricate both universal joints after every eight hours of
operation. Lubricate the center portion of the driveline on a yearly basis.
The first lube maintenance should be done in the first 16 to 24 hours of
operation. Then follow a regular schedule of lubing.
Lube Recommendation: Lube cross and bearing every 8 hours of use.
Lube telescoping members yearly.
NOTICE:
Replacement parts are not lubricated. When you receive these parts
in, make sure to lubricate and tighten screws.
Mechanical Chain Drive: Keep drive chain tension adjusted to about ¼”
deflection by loosening the four bolts on the lower bearing, then
retightening. Oil the chain frequently enough to keep a film of oil on the
chain. This must be done through the maintenance portal. Replace shield
after maintenance.
Universal Joint: Remove PTO guard cover and lubricate grease fitting in
the U-Joint every eight hours of use. Check PTO retain bolt and retighten
if necessary.
6.2 Storage of Auger _
Make sure that auger is in the full down position. Remove all residual
material from the hopper and auger tubes. Touch up all scratches on the
auger to prevent rusting.
Clean and re-lubricate spline on the PTO driveline. Cover with plastic bag
to protect from weather, and place it in the transport latch.
Move auger to your storage area, park, and chock wheels.
Before using the auger after storage, replace any damaged parts or
decals, remove plastic bag from PTO driveline and re-lubricate, and
conduct general maintenance procedure.
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