HATO SWING 400 Installation and operating instructions

SWING 400/600
AUTOMATION MANUAL
FOR SWING GATES
with slowdown (HELB9C)
REV 1.7
ASSEMBLY AND OPERATION MANUAL
The following assembly and operating manual is an inseparable part of the HATO SWING
swing gate drive, it is intended only for ualified installers and should be read thoroughly and

completely before starting the assembly. The manual applies only to the drive for the gate, not to the
entire device which is the `` automatic gate ''.
RECOMMENDATIONS AND PRECAUTIONS FOR INSTALLATION
► These operating instructions are intended on y for proper y icensed insta ers, who know the
rules of good engineering practice and safety devices to protect against hazards, installed in gates,
doors and motorized gates (observe the applicable standards and regulations).
► Use the product as intended.
► Only install the drive in correctly fitted gates.
► Before starting the installation, the installer should carry out a risk analysis for automatic end
closure and the protection of the entire system (in accordance with EN 12453 and EN 12445).
► Wiring of individual electrical components that are part of the automatic closing system (e.g.
photocells, flashing lights, etc.) should be made in accordance with EN 60204-1 as amended by this
standard in clause 5.2.2 of EN 12453.
► The installation must be carried out with basic ESD protection.
► All work related to the proper functioning of the device (connection, start-up, operation) must be
carried out in accordance with the applicable regulations in the field of electrical e uipment operation
and in accordance with health and safety regulations as well as with the standards in force in a given
country.
► During any welding work in the vicinity of the gate, disconnect the gate drive from the power supply
and disconnect the electronic circuits.
► Before carrying out any work on the drive, disconnect the power supply and secure it against being
switched on again. This also applies to battery operation.
► Before starting the installation, check the mechanical condition of the gate: it should not sway
excessively, it should move easily and smoothly. It must not tilt when opening or closing and must be
level.
► Be especially careful during assembly! The controller uses 230Vac voltage (life and health
threatening).
► During installation, keep the gate away from children, handicapped persons and motor vehicles.
► Installation, connection and initial commissioning of the gate drive may be performed only by
ualified personnel.
► The methods of electrical installation as well as its protection against electric shock are defined by
the applicable standards and legal regulations.
► Do not connect the drive to the power supply earlier than specified in the manual, failure to do so
may result in electric shock.
► All fixed control elements should be located near the gate, but away from moving parts and out of
the reach of outsiders.
► The power line should be protected against the maximum current with locked rotor.
► The controls must be mounted at a minimum height of 1.5 m above the ground and out of the reach
of the moving parts.
► The gate actuator must be connected to a control unit e uipped with tor ue control that provides
protection against crushing in accordance with the provisions of EN 12453 - EN 12445.
► Install the safety devices (photocells, safety edges, curtains, etc.).
► Installation of a possible pair of photocells: the photocell beam should be at a height not exceeding
70 cm from the ground and at a distance from the plane of leaf movement that does not exceed 20
cm. After completing the installation, check that the photocells are working properly in accordance with
the provisions of clause 7.2.1 of EN 12445.
► If there is an entrance door (wicket) within the range of operation of the gate, it must be closed
when the gate is in motion - install an additional safety device to prevent movement when the door is
open.
► Check that the assembly is correct and that all bolts and nuts are tightened.
► Carry out a test of all safety features and a functional test.
► Perform acceptance measurements for compliance with the applicable standards.
► Check the effectiveness of the PE circuit.
► Prepare a report on the acceptance procedure.
► Issue the EC declaration of conformity.
► Inform and train all door users about safety recommendations, periodic inspections and
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maintenance.
► Before repairing or removing any parts of the gate, disconnect the power supply.
► It is forbidden to perform any work on the repair or adjustment of the device, if all the necessary
precautions to protect against the hazard have not been taken (e.g. disconnection of the power supply,
blocking the motor). All moving parts must be e uipped with appropriate safeguards.
► Do not carry out any work that changes the device.
► The modified device must be marked with the new CE mark.
► Adjustments of the gate automation functions must be performed by a ualified person in
accordance with the applicable standards. Such work should be performed by two people.
► Mark the door with warning signs in the identified potentially dangerous places - AUTOMATIC
MOTION GATE.
► In the event of any changes made to the product without the consent of the manufacturer, failure to
comply with the safety rules and applicable standards referred to in this manual, HATO POLSKA S.C.
bears no responsibility for property damage, disability or damage caused to the animals.
► The manufacturer is not liable for damage and malfunctions resulting from failure to observe these
installation and operating instructions.
► The fitter must provide the user with all information regarding the functioning of the entire device,
which is the automatic gate, as well as the use in emergency mode (e.g. power failure). The user must
be provided with all the instructions on maintaining safety measures when using the automatic gate.
The installation and operating manual must be handed over to the user in accordance with the
re uirements of EN 12635.
► The user must be informed that in the event of a product defect, switch off the main switch and that
the door may only be restarted after the necessary repair or adjustment work has been carried out.
► Make sure that the namep ate with the engine seria number is not removed or damaged - it
may void the warranty!
Fai ure to fo ow the instructions above may resu t in serious injury or
equipment damage. The manufacturer is not iab e for damage and
ma functions resu ting from fai ure to observe these insta ation and
operating instructions.
In accordance with the applicable regulations on the disposal of waste
e uipment by private users in the European Union, items bearing this symbol
MUST NOT be disposed of with other rubbish. In this case, the user is
responsible for proper disposal by delivering the device to a designated point,
or to the manufacturer who will take care of its further disposal. Separate
collection and recycling of unnecessary e uipment helps to protect the
environment and ensures that disposal is carried out in a manner that
protects human health and the environment. This note also applies to waste
batteries and accumulators.
The fo owing safety ru es must be strict y adhered to when insta ing and using the
gate automation:
Keep a safe distance!
Be carefu with moving parts!

Do not insta gate automation in environments with exp osive mixtures!
Danger of e ectric shock!
Use g oves!
Use safety g asses!
Do not remove the cover!
SAFETY NOTES
•Any repairs may only be performed by ualified persons
•Only use a technically sound drive in accordance with its intended purpose, taking into account
the safety and hazard rules, observing the installation and operating instructions.
•Defects that may affect safe use must be repaired immediately.
•The power cord may only be replaced by authorized service or ualified personnel.
•Keep the area of door and drive operation clean and tidy.
•When the gate is moving, there must be no children, adults, animals or any objects in its work
area.
•Be especially careful while the gate is in motion.
•The user should only use the remote control when the gate with automatic control is within his
sight. All control activities must be performed only in places where the gate with automatic
control is completely visible and free from obstacles.
•Only drive through the gate when it is fully opened.
•It is forbidden to walk over or drive through while the gate is moving.
•It is forbidden to lift or move objects or people with the gate.
•Do not create any mechanical stresses on the gate.
•Do not put your hands or other body parts into the moving gate or its moving parts.
•Do not insert any objects or mechanical elements into the moving gate or its moving parts.
•Keep the automatic system controls out of the reach of children.
•Children and mentally handicapped people cannot control the gate on their own.
•Use only original spare parts
•Disconnect power before changing bulb or fuse
•In the event of automatic closing of the gate, secure the edges in accordance with the
applicable standards.
•Regularly check the operation of safety elements.
•Emergency opening can only be performed with power disconnected.
•Use the drive in a non-explosive atmosphere.
•Do not use the drive in a room with an aggressive atmosphere.
•Fluorescent lamps must not be used as traffic lights.
•Carry out inspection and maintenance work at least every 6 months.
APPLICATION OF THE AUTOMATIC SYSTEM
The SWING 400/600 operator has been designed and manufactured to open gates with a maximum
leaf length of 5 m and a maximum weight of 200 kg. and the area of the wing building 2m2. The HATO
company is not liable if the SWING 400/600 drive is used for purposes other than those specified.
Gate automation can be controlled remotely with a remote control or from close proximity with a
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button. It is essential to check regularly that all safety devices are working properly. We recommend
that the electronic clutch is regularly checked (every six months) with which the control unit should be
fitted.
EQUIPMENT
The following accessories are re uired for the assembly of the automatic system: wrenches,
screwdriver, tape measure, spirit level, saw, drill, welding machine.
INITIAL CHECK
1 - Read the instruction manual very carefully.
2 - In order to ensure correct operation of the gate automation, it should be well balanced and not
have any friction points;
3 - Also after mounting the drive, make sure that the gate is well balanced.
4 - Check that the electrical installation meets the parameters specified by the drive.
DECLARATION OF CONFORMITY
The HATO SWING 400/600 drive meets the re uirements specified in the following regulations:
Complies with the conditions set out in the Machinery Directive 2006/42 / EC Annex II section B
together with later changes. Complies with the conditions of the following EU directives:
Directive on electromagnetic compatibility EMC 2014/30 / EU
Low Voltage Directive LVD 2014/35 / EU
The following harmonized standards have been applied:
EN 12100: 2012, EN 13857: 2010, EN60335-1: 2012, UNI EN 12453: 2002, as applicable
EN12445: 2002
the current declaration can be downloaded from the manufacturer's website: www.hato.com.pl
CONTENTS OF THE PACKAGE
After receiving the product, unpack it and check that it has not been damaged. In case of any
problems, please contact the seller. The following components should be present in the package.
NO PART QTY REVIEW PHOTO
1SWING actuator 2 pcs
2Control unit in the housing 1 pc
3Capacitor 2 pcs
4Mounting brackets 2 set
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5Mounting kit 2 set
6Emergency opening key with plug for
disengagement mechanism
2 pcs
7HATO remote control 1 pc
8Photocells 1 set
* the given list of parts applies to the full set of automation products for the HATO SWING swing gate
TECHNICAL SPECIFICATION
SWING 400 SWING 600
Motor supply voltage 2 0V AC +/-10% 50Hz
Engine power 180W 180W
Actuator stroke 40cm 60cm
Maximum strengt 1600N 1600N
Maximum motor current 0.9A 0.9A
Capacitor 8uF/450Vac
Maximum leaf lengt 4.0m 5.0m
Maximum leaf weig t 200kg 200kg
Maximum surface area of t e wing 2m2 2m2
Opening time 22s s
T ermal protection 150˚C
Operating time factor 5%
Lubrication Solid lubricant
Control board HEL 09
Control panel supply voltage 2 0V AC +/-10% 50Hz
Fuse type 5A/2 0V, ø5x20
Standby power consumption < W (without accessories)
Remote operating frequency 4 .92MHz
Remote type Keeloq HATO rolling code
Memory of transmitters 2 pcs
Operating temperature range -25 do +60°C
Operating time of engines 5-90s
Time of wing advance 0-20s
Lig ting type 2 0V max 40W bulb
Level of security IP65 (control panel)
IP4 (actuator)
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OUTER DIMENSIONS OF THE ACTUATOR
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Mounting bracket mounting bracket
on the engine side on the piston side
HANDLING EMERGENCY SITUATIONS
To manually lock and unlock the wing, put the included wrench on screw C (see FIG. 1).
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1 - Remove the protective cap and insert the included wrench into the socket as shown in the picture.
2 - Turn the key in the direction of the arrow on the top of the drive to unlock. To lock, turn the key in
the opposite direction.
ASSEMBLY
In order to properly install the SWING 400/600 drive, follow the steps below:
1 - Open the package and remove the SWING 400-600. Check that the drive has not been damaged
during transport.
2 - Check that the gate leaf is perfectly horizontal.
3 - Position the actuator so that it is inclined by approximately 1º (see fig. 3).
4 - Install the A panel on the post on the side of the leaf, respecting the dimensions given in FIG. 4 and
in table 1.
TAB 1. MOTOR ROTATION 95 ° ROTATION 120 °
W X Y Z W X Y Z
SWING 400 1122 145 145 478 1122 170 110 478
SWING 600 1532 280 280 678 1532 310 120 678
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5 - Mount the drive on plate A and fix it with the appropriate screw.
6 - Close the gate and remove the pin D by unscrewing it to the end of its stroke.
7 - Screw in the tube D making 1 full turn through 360 °.
8 - Take plate B, insert it into the hole in the pin and rest it on the sash crossbar. Screw in the plates,
taking into account the slope referred to in point 3.
9 - Repeat the above steps for the other gate leaf.
10 - Make electrical connections and install safety devices. Install mechanical end stops.
ATTENTION!
OPERATING THE DRIVE WITHOUT INSTALLED END STOPS WILL VOID THE WARRANTY!
11 - P ace the protective cap on the un ocking pin.
ATTENTION!
NOT USING THE MECHANISM CAP
DISCONNECTION WILL VOID
THE WARRANTY!
12 – Maintain a film of aerosol lubricant on the actuator telescope. This is especially important when
the temperature drops below 0 ° C
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DEVICE DESCRIPTION
PURPOSE
The HELB9C controller is designed for gate drives using two 2 0Vac motors /
actuators with a power of up to 500W. Perfect for private properties and companies. The
applied system of variable coding of Microchip transmitters makes the system inaccessible to
an unauthorized person.
CONTROLLER ADVANTAGES
•Soft start and stop, which increases the life of the door.
•Controlled by transmitters with dynamic Keeloq code.
•Control on bell buttons.
•Functions: AUTO-CLOSING, OPEN ONLY, WICKET (opening one leaf).
•Adjustment of the pulling force.
•Working time adjustment.
•Slowdown function.
•SOFT START function (from version B9: 1.x.x / 1. .x / P: x.x.x).
•Operation in single-leaf mode (from version B9: 1.x.x / 1.7.x / P: x.x.x).
•Traffic lights.
•The function of shortening the auto-closing time after detecting a passage.
•Possibility to install an infrared barrier.
•Test function for photocells to increase safety.
•Possibility to connect an electric lock.
•Signaling the status of inputs.
•Remote programming of transmitters in eLB9E and eLB9Ek versions.
•Simple installation and programming procedure.
MODE OF ACTION
The drive is controlled by the transmitter button programmed in HELB9 or by bell
buttons: SBS sequence control, WI door control and STOP stop. In the case of control from
the SBS input and the transmitter assigned to this function, the operation consists in carrying
out the step-by-step commands OPEN-STOP-CLOSE-STOP or with the ONLY OPEN
function enabled, it is only possible to open the gate. After turning on the power, the first
command is to open, if we give the next command while the gate is moving, we will stop it,
and then we can run it in the closing direction. The Wicket function (opening one M1 leaf) is
controlled from the WI input and / or from the transmitter button assigned to this function.
After switc ing t e power supply on, after t e first control
signal, t e motors are switc ed on for t e full time of operation.
Sync ronization of t e settings takes place after reac ing t e end
positions of t e mec anical stops.
If t e gate is not sync ronized, t e motor, after reac ing t e
limiter, despite t e fact t at t e gate is not moving, may still be on
for some time (maximum for t e programmed operating time) - you
must wait until t e controller turns off t e motors (t e signal lig t
goes out, you ear t e s utdown) relays) and only t en can t e drive
be restarted. In t e absence of power supply, it is recommended to
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set t e gate manually in t e fully closed position.
Controlling t e wicket (opening t e M1 leaf) is possible in t e
fully closed position after sync ronizing t e end positions.
The HELB9C controller is equipped with an additional potential-free NO contact. It can
perform two functions:
•the electric lock switch of the gate - 0.5s before starting the movement in the opening
direction, is turned on to unlock the striker - activation time s.
•universal CH2 output channel - controlled by the transmitters assigned to the WICKET /
CH2 functions.
T e operating mode of t e transmitters assigned to t e
WICKET function depends on t e operating mode of t e CH2 / EZ
output. Wit CH2 / EZ set to ON, t e transmitters control t e M1
leaf (from fully closed), and wit CH2 / EZ set to OFF, t ey
independently control t e CH2 / EZ relay.
TECHNICAL SPECIFICATION OF THE HEL B9C CONTROLLER
Controller power supply AC 230Vac +/-10% 50Hz
Working temperature range -20 to +70°C
Motor supply voltage AC 2 0V+/-10% 50Hz Vac
Standby power consumption < W (without accessories)
Radio receiver 4 .92MHz OOK
Transmitter type
HELB9C HATO company compatible with
Keeloq transmission
Memory of transmitters 2 pcs
Maximum engine power <=500W
CH2 c annel maximum load
capacity
1A/ 0VDC, 0. A/60VDC,
0.5A/125VAC
Maximum auto-closing time 25min
Maximum working time 2min
Maximum break time 10s when opening
20s when closing
Fuse type 5A/2 0V, ø5x20
Weig t
HELB9C 470g
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DIMENSIONS
CONTROLLER INSTALLATION
Before starting the installation, make sure that all safety
recommendations are met.
Any installation work may only be performed by qualified
personnel. Electrical installation and connection of electronic devices
may only be performed by persons with appropriate electrical
qualifications.
1. Turn off t e power.
2. Install t e controller mec anically.
3. Pull out t e quick couplings.
4. Connect t e cables to t e quick couplers according to t e description or
connection diagram:
(wires connected to quick couplers s ould be flexible - "cord")
If you do not use additional limit switches, it is absolutely
necessary to install mechanical stops in the fully open and closed
position.
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Set the power of the motors with the potentiometer to a value close to the minimum.
You should be aware that the maximum force of the actuators is 1600N and using the
maximum value on a delicate gate may damage it. When starting, gradually adjust the
engine power to the weight of the leaf.
4.1. Connecting p otocells
The infrared barrier is an essential security element that must be connected to the
controller. It prevents the gate from hitting a vehicle, person or object in the clear
passage. Photocells are necessary for the correct operation of the device and ensure
safety. It is required to connect a safety curtain or other additional protection against
crushing in the light of the leaves operation during closing. They must be connected in
series with the photocells.
+24VDC – photocells power supply plus
COM –power supply minus for the photocell receiver
FOTOCOM –power supply minus the photocell
transmitter
COM – photocell COM output
FOTO IN –NC contact of the photocell
The 24V power supply capacity of the connector is 4 mA,
therefore make sure that the total power load does not exceed this
current value. An example of connecting photocells is shown in the
connection diagram.
4.2. STOP safety connection
The NC type protections monitoring the range of the leaves should be
connected in series to the STOP and COM inputs. They are necessary for the correct
operation of the device and ensure safety.
STOP – NC safety input
COM – common wire
4. .Connection of t e SBS manual control button and t e WI wicket function
The connection should be made with a 2x 0.5mm cable (the cable type should
be in accordance with CEI 20-22; CEI EN50267-2-1 standards), the maximum length
of the cable depends on its electrical parameters, therefore, the following rule should
be adopted that required cable length, its resistance should not exceed 100ohm. As a
standard, the use of a cable with a cross-section of 0.5 mm and a length of not more
than 20 m is sufficient for the correct operation of the controller, for required greater
distances, 4x0.5 (mm) cables can be used by connecting the wires in parallel - in
pairs, or by increasing the cross-section of the cable (2x 1mm).
SBS – bell button for sequence control
WI – bell button to control the WICKET function
COM – common wire
4.4. Connecting t e electric strike
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The electric strike is connected to an additional potential-free CH2 contact.
When selecting the tap, one should take into account the limitations of the relay load
capacity (see TECHNICAL DATA). An external power source appropriate to the
selected model is required.
CH2 (pin 1) – one end of the electric strike coil
CH2 (pin 2) – external power supply minus
The electric strike must be secured with a varistor or another element
eliminating overvoltage occurring during inductance switching on /
off.
Next, make electrical connections of connectors using 23 Vac voltage.
4.5. Connection of M1 and M2 motors.
The motor M1 starts first (overlapping leaf). The connection of the motors
should be made in accordance with the description on the PCB:
M1
COM - motor common wire (gray)
OP - motor cable that activates it in the
direction of opening (black or brown)
CL - motor cable for activating it in the
closing direction
(black or brown)
PE - PE protective conductor (yellow-
green)
M2
COM - motor common wire (gray)
OP - motor cable that activates it in the
direction of opening (black or brown)
CL - motor cable for activating it in the
closing direction (black or brown)
PE - PE protective conductor (yellow-
green)
Motors must be equipped with
starting capacitors. Otherwise, they must
be properly selected and connected between
the OP and CL inputs for each motor.
4.6. Connection of t e signal lig ting
Connecting a bulb with a power not exceeding 40W / 230V should be made to
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the LAMP connector:
N – the neutral wire of the lamp
L – lamp phase wire
Fluorescent lamps must not be used as traffic lights.
4.7. Power connection
The last stage of connection is to connect the controller power supply, connect
in turn the wires:
PE – protective conductor
L – phase wire
N – neutral wire
Protect the controller power supply by using a residual current
circuit breaker.
5. Put t e quick couplers back into t e controller.
Before starting the device, check the power supply, grounding
and wiring. The cables should not be too long, it is not allowed to wind
the remaining cable in the so-called "loops" and simultaneous routing
of the controller power supply, motor and control cables.
6. Manually move t e gate to t e closed position.
7. FROM HLB9C REV 1.7 VERSION select 1-leaf or 2-leaf operating mode -
according to the procedure described in paragraph PROGRAMMING> OPERATING
MODE.
8. Turn on t e power.
9. C eck t e opening direction.
Pressing the SBS manual control button or the programmed transmitter
activates the gate in the opening direction, otherwise, swap the wires connected to
the OP and CL connectors (after disconnecting the power supply first).
10. Adjust t e t rust of t e motors.
The thrust is regulated with the FORCE potentiometer. Adjustments should be
made with a screwdriver - clockwise rotation increases the thrust force, on the
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contrary - reduces it.
The regulation should be carried out in accordance with the
applicable standards.
11. Program t e engines operation - according to t e procedure described in paragrap
Programming.
12. Properly configure t e controller and program t e remote control transmitters.
13. C eck t at t e wings stop correctly in t e end positions. If not, c eck t e correctness
of connection and repeat t e procedure of programming t e leaves operation.
14. C eck t e correct operation of t e entire automatic unit and all connected safety,
signaling and control elements (limit switc es, p otocell, edge strip, lig t signaling
etc.)
15. Train all users of t e gate.
CONNECTION DIAGRAM
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If you do not use t e STOP and / or PHOTO inputs, put on t e
STOP-COM and / or FOTO IN-FOTO COM jumpers.
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Before starting t e gate, t e controller c ecks t e correct operation
of t e p otocells by disconnecting and connecting t e transmitter
power supply. In case it is impossible (e.g. wit battery or external
power supply), connect t e contact of t e p otocell receiver between
t e PHOTO COM input and t e PHOTO IN input.
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