ABB ACS800-17LC User manual

ABB industrial drives
Hardware manual
ACS800-17LC Drives (55 to 5200 kW)

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
Drive hardware manuals Code (English)
ACS800-17LC Hardware Manual 3AUA0000065339
ACS800 IGBT Supply Control Program Firmware Manual 3AFE68315735
ACS800 Standard Control Program Firmware Manual 3AFE64527592
Option manuals and guides
ACS800-1007LC Liquid Cooling Unit User’s Manual 3AFE68621101
ACS800-607LC 3-phase Brake Units Hardware Manual 3AFE68835861
ACS800 Brake Control Program Firmware Manual 3AFE68835631
ACW 621 Braking Chopper Sections User’s Manual 3BFE64314874
ACS800 Sine Filters User’s Manual 3AFE68389178
Fieldbus Adapters, I/O Extension Modules etc.

ACS800-17LC Drives
55 to 5200 kW
Hardware Manual
3AUA0000065339 REV B EN
EFFECTIVE: 2016-06-07
2016 ABB Oy. All Rights Reserved.

Update notice
1
Update notice
ACS800LC liquid-cooled industrial units and drives
coolant change to Antifrogen® L.
Code: 3AXD50000371952 Rev A
Valid: 2019-05-01
Contents:
This notice concerns industrial ACS800 Liquid-cooled
multidrive Units Hardware manuals, ACS800 Liquid-cooled
Single Drive cabinet manuals, ACS800 Liquid Cooling Unit
User's Manual and their respective translations.
Code Revision Language
3AFE68715474 C English EN
3AFE68843723 B German DE
3AFE68843731 B Finnish FI
3AFE68843740 B Italian IT
3AFE68843758 B Swedish SV
3AFE68822092 B English EN
3AFE68912148 B German DE
3AFE68912156 B Finnish FI
3AFE68912164 B Italian IT
3AFE68912172 B Swedish SV
3AFE68715491 CEnglish EN
3AFE68987784 CGerman DE
3AFE68987792 CFinnish FI
3AFE68987806 CItalian IT
3AFE68987814 CSwedish SV
3AFE68835861 D English EN
3AUA0000040346 D German DE
3AUA0000040370 D Finnish FI
3AUA0000040368 D Italian IT
3AFE68621101 E English EN
3AFE68829887 E German DE
3AFE68829909 E Finnish FI
3AFE68829917 E Italian IT
3AFE68829925 E Swedish SV
3AFE68620902 E English EN
3AFE68820821 E German DE
3AFE68820847 E Finnish FI
3AFE68820855 E Italian IT
3AFE68820863 E Swedish SV
3AUA0000065339 B English EN
3AUA0000065342 B English EN

Update notice
2
Scope
This change concerns ACS800 Liquid-cooled multidrive Units (ACS800-107LC, -
207LC, -307LC, -507LC, -607LC, -1107LC, -1207LC), ACS800-1007LC Liquid
Cooling Unit, ACS800-07LC Drives, ACS800-17LC Drives and ACS800-37LC
Drives manufactured in Finland or Estonia.
New units and drives are tested with Antifrogen® L. Antifrogen® L is a ready-made
propylene glycol based coolant mixture with corrosion inhibitors included. Proper
selection of Antifrogen® L and Adjustment of the Main Choke Valve is described in
the document Usage of Antifrogen® L in ACS800LC Drives (3AXD10000511935).
New units and drives which are tested with Antifrogen® L must be operated with
Antifrogen® L to prevent corrosion in the system. If usage of the old propylene glycol
and corrosion inhibitor Cortec VpCl-649 in new Antifrogen® L tested units and drives
is wanted system must be flushed before as Antifrogen® L remains in the system
after testing. Flushing procedure described in the document Usage of Antifrogen® L
in ACS800LC Drives (3AXD10000511935) must be followed. If new units or drives
tested with Antifrogen® L are connected to old ACS800 industrial liquid-cooled units
or drives, both systems needs to use same the coolant. Mixing propylene glycol and
corrosion inhibitor Cortec VpCl-649 coolant with Antifrogen® L is not allowed.
New units and drives are tested with Antifrogen® L are labelled with information
label (3AXD50000431427) below. The label is installed to LCU-cabinet or incoming
main pipe of the unit if delivered without LCU-cabinet.
This update notice and Usage of Antifrogen® L in ACS800LC Drives
(3AXD10000511935) document are delivered with drive in documentation pocket
inside the cabinet door.

Update notice
3
Changes to documentation
Replaced Technical data, internal cooling circuit data, Water, Inhibitor, Glycol, Liquid
mixture quality, Temperature limits, Pressure limits and Freeze protection and
corrosion inhibition chapters to following:
Technical data
Coolant specification
Coolant type
Antifrogen®L (by Clariant International Ltd., www.clariant.com) 25% or 50% water
mixture, available from Clariant distributors and ABB Service representatives.
Antifrogen®L 25% mixture is usable in storage temperatures down to -16 °C (3.2
°F). Antifrogen®L 50% mixture is usable in storage temperatures down to -40 °C (-
40 °F).
Note that operation below 0 °C (32 °F) is not allowed regardless of the freezing point
of the coolant.
WARNING!
The warranty does not cover damage occurring from use of improper
coolant.
Temperature limits
Ambient temperature: See the technical data of the drive/unit.
Freeze protection: The freezing point of the coolant is determined by the
concentration of heat transfer fluid in the mixture.
The higher the concentration of heat transfer fluid, the higher the viscosity of the
coolant. This results in a higher pressure loss in the system.
The nominal current ratings of drive system modules apply to Antifrogen®L / water
solution of 25/75 (volume). For derating with other ratios, contact your local ABB
representative.

Update notice
4
The temperature of the coolant must be controlled according to the tables below.
Minimum coolant inlet temperature: Condensation is not allowed. The minimum
coolant temperature to avoid concentration (at an atmospheric pressure of 100 kPa)
is shown below as a function of the relative humidity (ϕ) and the ambient temperature
(Tair).
= Not allowed as standard but the coolant temperature must be 5 °C or above. Consult an ABB
representative if operation below coolant temperature 5 °C is required.
Example: At an air temperature of 45 °C and relative humidity of 65% the coolant temperature may not
be below +36.8 °C.
Maximum coolant inlet temperature for ACS800 liquid cooled drive
Drive with the optional cooling unit (ACS800-1007LC):
• 38 °C when the drive output capacity is not derated
• 38 °C...45 °C when the drive output capacity is derated by 1% per 1 °C
temperature increase.
Drive without the optional liquid cooling unit (ACS800-1007LC):
• 42 °C when the drive output capacity is not derated
• 42 °C...48 °C when the drive output capacity is not derated by 1% per 1 °C
temperature increase.
Maximum temperature rise: 13 °C, depends on the mass flow.
Tair(°C) Min. Tcoolant(°C)
ϕ= 95% ϕ= 80% ϕ= 65% ϕ= 50% ϕ= 40%
54.3 1.9 -0.9 -4.5 -7.4
10 9.2 6.7 3.7 -0.1 -3.0
15 14.2 11.5 8.4 4.6 1.5
20 19.2 16.5 13.2 9.4 6.0
25 24.1 21.4 17.9 13.8 10.5
30 29.1 26.2 22.7 18.4 15.0
35 34.1 31.1 27.4 23.0 19.4
40 39.0 35.9 32.2 27.6 23.8
45 44.0 40.8 36.8 32.1 28.2
50 49.0 45.6 41.6 36.7 32.8
55 53.9 50.4 46.3 42.2 37.1

Update notice
5
Pressure limits
Base pressure: 100...150 kPa (recommended): 200 kPa (maximum). “Base
pressure” denotes the pressure of the system compared with the atmospheric
pressure when the cooling circuit is filled with coolant.
Air counterpressure in the expansion tank: 40 kPa
Design pressure (Ps): 600 kPa
Nominal pressure difference (between main in/out lines): 120 kPa with 25(75%
(volume) coolant solution, 150 kPa with 50/50% coolant solution.
Maximum pressure difference (between main in/out lines): 200 kPa

Update notice
6