Smartrise KEB-PM Installation and operation manual

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Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page i
Document History
Date
Version
Summary of Changes
October 23,2018
1.0
Initial Submittal
August 23,2019
2.0
Changed cover page
New document format
Added secondary brake wiring

Drive Startup Manual KEB-PM
Page ii © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
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Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page iii
Table of Contents
KEB Drive.....................................................................................................................1
Equipment/Settings Verification .................................................................................1
Grounding Requirements............................................................................................2
Wiring .........................................................................................................................3
Power .......................................................................................................................................... 3
Brake .......................................................................................................................................... 3
Motor / Encoder........................................................................................................................... 3
Construction................................................................................................................................. 4
Powering Up ...............................................................................................................5
Encoder Cable.............................................................................................................6
KEB Motor Learn .........................................................................................................6
Initial Setup .................................................................................................................................. 7
KEB Encoder Learn ....................................................................................................................... 7
SPI Encoder Learn......................................................................................................................... 7
Encoder Synchronization.............................................................................................................. 8
Operation....................................................................................................................8
No Faults ...................................................................................................................................... 8
Proper Direction........................................................................................................................... 8
At Speed....................................................................................................................................... 8
Under Control .............................................................................................................................. 8
Troubleshooting..........................................................................................................9
Drive Fault / Encoder Fault........................................................................................................... 9
Brake Not Lifting........................................................................................................................... 9
Wrong Direction........................................................................................................................... 9
Car Moving to Slow or Rough ..................................................................................................... 10
Appendix 1 Terminal and Encoder Card Locations ....................................................11
Appendix 2 KEB Programming Menu ........................................................................13
Appendix 3 Advanced Troubleshooting.....................................................................15

Drive Startup Manual KEB-PM
Page iv © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Starting Over (Defaulting Drive) ................................................................................................. 15
Vibration .................................................................................................................................... 15
Motor Noise ............................................................................................................................... 15
Motor Not Running When Given Command............................................................................... 15

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page v
List of Figures
Figure 1: KEB PM Drive ..................................................................................................................................................1
Figure 2: Example of Parameter Table ..........................................................................................................................1
Figure 3: Ground Bus Terminal ......................................................................................................................................2
Figure 4: Example of Construction Wiring .....................................................................................................................5
Figure 5: Breakers..........................................................................................................................................................6
Figure 6: Terminal Locations........................................................................................................................................11
Figure 7: Encoder Terminal Location ...........................................................................................................................12

Drive Startup Manual KEB-PM
Page vi © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
List of Tables
Table 1: Wiring References for Common Encoders.......................................................................................................3
Table 2: Parameter Groups..........................................................................................................................................13

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 1
KEB Drive
The KEB drive is a permanent magnet AC drive.
Figure 1: KEB PM Drive
Equipment/Settings Verification
Set and verify the equipment matches the job specific parameters for proper operation. See C4
Controller sheet 01 Getting Started Parameter Table for more information.
Figure 2: Example of Parameter Table
Scroll through the motor parameters and verify that they are set to the motor nameplate
values prior to performing the Motor Learn procedure.

Drive Startup Manual KEB-PM
Page 2 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Grounding Requirements
NOTE: A proper and effective building ground connection is required for the safe and successful
operation of the controller.
Examples of a proper building-to-controller ground is as follows:
Attach the ground wire to the street side of a water main.
Attach the ground wire to a grounding rod in the pit.
The controller has a common ground bus terminal connection.
Figure 3: Ground Bus Terminal
The building, motor, transformer, and filter(s) must all share a common ground. This
removes ground loops, limits impedance, and routes noise into the ground.

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 3
Wiring
A checklist must be completed during the drive wiring process. See Appendix 1 for terminal
location.
Power
Perform the following to connect power. See C4 Controller sheet 03 Machine Room for job
specific information.
Connect main line power to terminal blocks L1/L2/L3.
Connect the ground wire to the yellow/green terminal block next to L1-L3.
Brake
Perform the following to connect the brakes. See C4 Controller sheet 05 Brakes for job specific
information.
Connect the main brake wiring to terminal K1 / K2 and the secondary brake wiring (if
equipped) to terminals J1 / J2 located on the terminal block next to the M Contactor.
Motor / Encoder
Perform the following to connect the drive to the motor and encoder cable. See C4 Controller
sheet 04 Drive and Motor for job specific information.
Connect motor leads to the M contactor at T1/T2/T3.
Connect the encoder cable to the EnDat card mounted on the drive.
The table below lists the Wiring References for Common Encoders.
Table 1: Wiring References for Common Encoders
Encoder
Heidenhain
Ziehl
Torin ECN413
Hollister Whitney
PWR
Green/Blue and
Brown
Gray/Green
Red/Pink
Brown
COM
Green/ White
and White
Pink/Yellow
Black and
Red/White
White
A
Green/ Black
Gray/Pink
Green and Black
Green
/A
Blue / Black
Red/ Blue
Yellow and Black
Yellow
B
Red/Black
Blue
Blue and Black
Blue
/B
Red/Black (7)
Red
Red and Black
Red
Z
/Z
CLK+
Gray
White
Gray
Black

Drive Startup Manual KEB-PM
Page 4 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Encoder
Heidenhain
Ziehl
Torin ECN413
Hollister Whitney
CLK-
Pink
Brown
Silver
Violet
DAT+
Violet
Violet
Purple
Gray
DAT-
Yellow
Black
White
Pink
SHIELD
Shield
Shield
Shield
Shield
Construction
All safety inputs are functional during Construction mode on the C4 product. When these safety
devices are installed, they are connected per C4 Controller sheet 02 Machine Room I/O of the
prints, even if still on Construction mode. The following includes instructions for when none of
these devices have been installed prior to beginning on Construction mode.
Perform the following to wire the Construction Box. See C4 Controller sheet 01 Getting Started
for job specific information.
Connect a jumper from L120 to terminals LFT, LFM, and LFB. If rear doors are used,
connect LRT, LRM, and LRB.
Connect a jumper from H120 to PIT, BUF, BFL, and TFL.
If secondary brake is present, connect M120 to SFM.
Connect H120 through your machine room Run/Stop switch and connect it to SFH. A
closed switch indicates run; an open switch indicates stop. If no Run/Stop switch is being
used, connect H120 to SFH.
Connect your run bug. Wire the Up button to input CUP and the Down to input CDN.
Wire the Enable to CEN, jump high if not available. If no run bug is being used, leave the
inputs unwired.
Connect a jumper from 24VDC to MM.
Verify the Car Door Bypass and Hoistway Bypass switches are in the OFF position.
Place the Inspection switch to INSPECTION.

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 5
Figure 4: Example of Construction Wiring
Powering Up
Perform the following to power up the drive.
Apply external power by closing the main disconnect.
Close the two-pole breaker and all pushbutton breakers.

Drive Startup Manual KEB-PM
Page 6 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Verify the LCD on the Smartrise board and the Magnetek Drive powers up.
Figure 5: Breakers
Encoder Cable
Proper connection of the encoder cable to the drive is key to a proper running elevator. Many
drive issues can be attributed to a defective encoder, encoder cable, or the encoder (or cable)
not installed properly.
The cable shall be kept a minimum of 8 inches (20 cm) away from all wires having greater than
24 VDC on them. For best results, run the encoder cable in a separate conduit from the
controller to the motor.
It is absolutely necessary to ensure these signals are well shielded! Noise on the analog signals
resulting from breaks in the shield or improper shield termination will result in vibration in the
motor and poor ride quality.
KEB Motor Learn
Smartrise programs the KEB drive with factory defaults to properly communicate with the
controller. After factory testing, customer motor data (from customer’s EDF) is programmed
into the drive to provide an easier “out of box” installation.

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 7
Initial Setup
The complete motor data must be learned with the automated learn function.
The Motor Learn function can be found under the Tune Parameters group from the
Programming menu (Home > Prog > Tune Parameters > LL01).
Perform the following for initial setup.
Set Motor Tuning LL01 to Start.
Follow the instructions on the LCD screen.
•On the MR board, Toggle DIP 6A (Top bank) to on to begin the tuning process.
•Once complete, turn off DIP 6A.
The process should take 2-5 minutes and will emit a high-pitched noise while the drive
measures various motor parameters.
KEB Encoder Learn
For absolute encoders on PM motors, if at any time the physical relation between the motor
shaft and encoder changes (for example, encoder replaced, encoder slippage, etc.) the encoder
position must be relearned.
SPI Encoder Learn
SPI can be done with the ropes on and the brake set.
Perform the following to start the SPI functionality.
Navigate to LL05 and follow the instructions on the LCD.
Set Motor Tuning LL05 to SPI (Start).
Follow the instructions on the LCD screen.
On the MR board, toggle DIP 6 A (Top bank) to on.
Once complete turn off DIP 6A.
During the SPI process, the motor makes a series of chirps and the LCD display shows the
encoder position samples. See Encoder Synchronization for more information.
If the Encoder Synchronization process has previously been completed, the user may abort the
Encoder Synchronization step without losing the learned Encoder Pole Position.

Drive Startup Manual KEB-PM
Page 8 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Encoder Synchronization
The Encoder Synchronization process determines the correct A/B encoder channel phasing and
direction of rotation for PM motors and immediately follows either method of learning the
encoder pole position.
Perform the following for encoder synchronization.
Set Encoder Synchronization LL07 to Start.
Follow the directions on the drive keypad.
NOTE: The drive runs the elevator and swaps the phasing and direction of the A/B
channels as needed.
Operation
Run the car and complete the checklist during the verification process.
No Faults
Make sure the car is moving without triggering a fault either on the Smartrise SRU Board or the
drive. If the SRU Board displays a drive fault, look at the drive to see what the fault is. See Drive
Fault / Encoder Fault for troubleshooting drive fault.
Proper Direction
Make sure the car is moving in the same direction as the control switch on the Run Bug. See
Wrong Direction for troubleshooting proper direction faults.
At Speed
Make sure the car is moving at the proper inspection speed (approximately 50 fpm). See Car
Moving to Slow or Rough for troubleshooting at speed faults.
Under Control
Make sure that the car is moving under full control. The car should stop when commanded
from the Run Bug. Verify that the car runs with no faults for 10 seconds or more. See Brake Not
Lifting for troubleshooting under control faults.

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 9
Troubleshooting
The following sections list troubleshooting procedures. See Appendix 3 for advanced
troubleshooting procedures.
Drive Fault / Encoder Fault
The most common fault at drive startup is the Encoder fault.
Perform the following checks to correct this fault:
Perform the Encoder Synchronization(LL05).
Check for a solid shield-to-ground connection at the motor and drive.
Check for correct colored encoder wires to the terminals.
Swap the A with A/ phasing by navigating to parameter LE03 and selecting A-B
Swapped.
Perform the SPI Encoder Learn process after swapping any encoder wires or phasing.
Brake Not Lifting
If the brake is not picking, make sure that the brake is wired according to C4 Controller sheet 05
Brake Connection and if there is a second brake installed, verify that the EB terminal is
jumpered to the terminal. See the C4 Controller sheet 01 –Getting Started for more
information.
If the brake has the proper voltage check the following:
During a run command, check the DC voltage between points K1 / K2 and J1 / J2 if
secondary brake is installed. Verify the voltages are also at the brake coil(s) when
commanded to pick.
Verify that the actual brake voltage matches the brake coil voltage shown on the C4
Controller sheet 01 –Getting Started Parameter table.
Wrong Direction
If the car is moving in the wrong direction check the following:
On the Smartrise controller board make sure that IO CUP comes on when commanding
the UP direction and IO CDN comes on when commanding the DOWN direction.
Swap two of the motor leads (T1 with T2).

Drive Startup Manual KEB-PM
Page 10 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Car Moving to Slow or Rough
If the car is moving to slow or rough perform the following:
Swap the A with /A phasing by navigating to parameter LE03 and selecting A-B
Swapped. Run LL05 after swapping the phases.
Verify the brakes are lifting fully.

Drive Startup Manual KEB-PM
August 23,2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 11
Appendix 1 Terminal and Encoder Card Locations
The figure below shows the terminal and encoder wire terminal locations.
Figure 6: Terminal Locations

Drive Startup Manual KEB-PM
Page 12 © 2019 Smartrise Engineering, Inc. All Rights Reserved August 23,2019
Figure 7: Encoder Terminal Location